2. Toro
  3. Deluxe Suspension Seat Kit, Z100, Z200, Z400 and Z500 Series Z Master Mowers

Toro Deluxe Suspension Seat Kit, Z100, Z200, Z400 and Z500 Series Z Master Mowers, Deluxe Suspension Seat Kit, Z400 and Z500 Series Z Master Mowers Installation guide

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FormNo.3365-958RevA
DeluxeSuspensionSeatKit
Z100,Z200,Z400andZ500SeriesZMaster
®
Mowers
ModelNo.78530or107–1891
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Removetheseat.
2
Bolt(7/16x1inch)
2Installtheseatbelt.
Deluxesuspensionseat1
Spacer(2holesforZ200/Z500Series)
2
3
Spacer(3holesforZ100/Z400Series)
2
Installtheseat.
Wireharness1
4
Plasticties
5
Installthewireharness.
5
Nopartsrequired
–
Testthesafetyinterlocksystem.
6
Decal1Installthedecal.
1
RemovingtheSeat
NoPartsRequired
Procedure
1.Unlatchtheseatandtiptheseatforward.
2.Removethenutsholdingtheseattothemounting
frame(
Figure1).Retainthenuts.
3.Removetheseatfromtheframeandsetitaside.
Figure1
1.Seat
3.Nut
2.Seatframe
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
2
InstallingtheSeatBelt
Partsneededforthisprocedure:
2
Bolt(7/16x1inch)
Procedure
WARNING
Seriousinjuryordeathcanhappenwhentheseat
beltisusedwithoutarollbarinstalled.
Donotinstalltheseatbeltwithoutarollbar
installed.
Ifyoudonothavearollbar,contactanAuthorized
ServicedealertoobtainthecorrectRollOver
ProtectionSystem(ROPS).
WARNING
Toavoidinjuryordeathfromrollover:keepthe
rollbarintheraisedlockedpositionandusethe
seatbelt.
Ensurethattherearpartoftheseatissecuredwith
theseatlatch.
Thedeluxesuspensionseatdoesnotcomeequipped
withseatbeltrestraints.Ifyouareinstallingthe
deluxeseatonamachinewithaRollOverProtection
System(ROPS),theexistingseatbeltrestraintsmustbe
transferredfromtheoldseat.
Donotinstallandusetheseatbeltwithoutarollbar
installed.ContactanAuthorizedServicedealertoobtain
thecorrectRollOverProtectionSystem(ROPS).
1.Removetheseatbeltretractorandreceiverfromthe
standardseatbyremovingthenutandboltsecuring
thebeltassembliestotheseat(
Figure2).
Figure2
1.Bolt
4.Seatbeltreceiver
2.Seatbeltretractor5.Seat
3.Nut
2.Installtheseatbeltretractorandreceivertothe
deluxeseatusingthe2bolts(7/16x1inch)(Figure5
&Figure3).
Figure3
1.Bolt,(7/16x1inch)4.Suspensionadjustment
knob
2.Seatbeltretractor5.Seatbeltreceiver
3.Seat
2
3
InstallingtheSeat
Partsneededforthisprocedure:
1Deluxesuspensionseat
2
Spacer(2holesforZ200/Z500Series)
2
Spacer(3holesforZ100/Z400Series)
Procedure
1.Placethespacersontheseatmountingframewith
thebentendsfacingup.Theslotinthespaceris
installedtothebackoftheseat(Figure4).
Note:ZMaster100or400Seriesmodelsare
installedwithspacersthathave3holes.ZMaster
200or500Seriesmodelsareinstalledwithspacers
thathave2holes(
Figure4).
Figure4
1.Spacer—3holesforZ100
orZ400seriesmodels
3.Spacer—2holesforZ200
orZ500seriesmodels
2.Slot—installtobackof
seat
4.Bentends
2.Removethepackingcoversguardingtheseattrack
studs.
3.Positionthenewseatwiththeseattrackstudsinthe
spacersandseatmountingframe(
Figure5).
Figure5
1.Seattrackstuds5.Slot
2.Seat6.Seatmountingframe
3.Spacer(2holesforZ200
orZ500seriesshown)
7.Nut
4.Spacer(3holesforZ100
orZ400seriesmodels)
Note:Iftheseatmountingframehastwosetsof
mountingholes,usethefrontsetofmountingholes.
4.Securetheseattotheseattrackswiththenuts
removedpreviously(Figure5).
4
InstallingtheWireHarness
Partsneededforthisprocedure:
1Wireharness
5
Plasticties
Procedure
1.Locateanddisconnectthewireharnessconnectors
thatareattachedtooldseatswitch(Figure7).
Note:Ensuretheoldswitchisremovedfromthe
machine.
2.Removetheexistingseatswitch,bolt,spring,switch
bracket,andnuts(
Figure7).
3
WARNING
Ifthesafetyinterlockswitchesareboth
connectedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
•Ensuretheoldswitchisremovedfromthe
machine.
•Ensurethenewharnessisconnectedtothe
newseatswitchintheseat.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitches
beforeoperatingthemachine.
3.Ifyourmachinehasasingleconnectorfromthe
oldswitch,removetheplastictieholdingthewire
harnesstotheframeneartheseatswitch(Figure7).
Reconnecttheotherexistingwirestomachineframe.
4.Plugthesingleconnectorendofthenewwire
harnessintotheconnectorthatwasremovedfrom
theoldseatswitch(
Figure7).
5.Ifyourmachinehastwoleadsfromtheoldswitch,
foldoverthewireleadsandsecurethemwitha
plastictiecable(Figure6).Donotusethesewire
leads.
6.Ifyourmachinehastwoleadsfromtheoldswitch,
locatethesingleconnectorinthemainharnessnear
thecontrolpanel.Plugthenewharnessintothe
singleconnectorfromthemainharness(
Figure6).
G013786
1 2
3
Figure6
Kubotapoweredmachineshown
1.Plastictiecable
3.Singleconnectorfrom
mainharness(only
onmachineswithtwo
connectorsfromold
switch).
2.Twowireleadsfromthe
oldswitch
7.Positionthewireharnessalongtheseathold-uprod,
overtotheseatmountingframeanduptothenew
switch,locatedunderseat(
Figure7).
8.Attachthetwoconnectorsofthenewwireharness
intothenewseatswitch(Figure7).
9.Moveseattothefurthestrearposition.Usethethree
plastictiestoattachthewireharnesstoseatholdup
rodandseatmountingframe(
Figure7).
10.Carefullylowertheseatdownandensuretheharness
doesnotgetpinched.Ifitdoes,repositionthe
plasticties.
4
G013785
9
11
12
13
14
15
Figure7
1.Removeexistingplastic
tieandreplacewhendone
9.Oldseatswitchbracket
assembly
2.Seathold-uprod10.Seatmountingframe
3.Singleconnectorfromold
seatswitch
11.Bolt
4.Singleconnectoronnew
harness
12.Spring
5.Plasticties
13.Switchbracket
6.Newwireharness14.Nuts
7.Newseatswitch
15.Oldseatswitch(remove)
8.Twoconnectorsfromnew
harness
5
TestingtheSafetyInterlock
System
NoPartsRequired
Procedure
WARNING
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Theparkingbrakeisengaged.
•Thepowertakeoff(PTO)isdisengaged.
•Themotioncontrolleversareintheneutrallocked
position.
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewhenthetractioncontrolsaremovedfromthe
lockedpositionwiththeparkingbrakeengagedorifyou
risefromtheseatwhenthePTOisengaged.
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnotoperate
asdescribedbelow ,haveanAuthorizedServiceDealer
repairthesafetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrakeand
movethePTOtoon.Trystartingtheengine;the
engineshouldnotcrank.
2.Sittingontheseat,engagetheparkingbrakeand
movethePTOtooff.Moveeithermotioncontrol
lever(outofneutrallockedposition).Trystarting
theengine;theengineshouldnotcrank.Repeatfor
othercontrollever.
3.Sittingontheseat,engagetheparkingbrake,move
thePTOswitchtooffandmovethemotioncontrol
leverstoneutrallockposition.Nowstarttheengine.
Whiletheengineisrunning,releasetheparking
brake,engagethePTOandriseslightlyfromthe
seat;theengineshouldstop.
4.Sittingontheseat,engagetheparkingbrake,move
thePTOswitchtooffandmovethemotioncontrol
5
leverstoneutrallockposition.Nowstarttheengine.
Whiletheengineisrunning,centereithermotion
controlandmove(forwardorreverse);theengine
shouldstop.Repeatforothermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movethePTOswitchtooffandmovethemotion
controlleverstoneutrallockposition.Trystarting
theengine;theengineshouldnotcrank.
6
InstallingtheDecal
Partsneededforthisprocedure:
1Decal
Procedure
Removethebackingoffthedecalandplacethedecalon
thebackoftheseatasshowninFigure8.
Figure8
1.Backofseat
2.Decal
Operation
AdjustingtheSuspension
Seat
Usetheadjustmentknobandweightgaugelocatedin
thefrontoftheseattoadjusttheseatsuspensiontothe
weightoftheoperator
Figure3.
6
Notes:
7
/