Toro Suspension Seat Kit, Z Master 100 and 200 Series Installation guide

Brand: Toro

Model: Suspension Seat Kit, Z Master 100 and 200 Series

Type: Installation guide

Printed in the USA

 2002 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Suspension Seat Kit

100 and 200 Series Z Master



Part No. 99–8522

Form No. 3328–189

Installation Instructions

Loose Parts

Note: Use the chart below to identify parts for assembly.

DESCRIPTION QTY. USE

Suspension Seat

Spacer—2 holes for 200 Series

Spacer—3 holes for 100 Series

Installing the seat

Wire Harness

Plastic Ties

Installing the wire harness

Decal 1 Installing the decal

3,4

M-4310

Figure 1

1. Seat

2. New Wiring Harness

3. Spacer (2 holes for Z200

Series Models) (Shown)

4. Spacer (3 Holes for Z100

Series Models)

5. Plastic ties

6. Seat Track

7. Seat mounting frame

8. Slot

9. Adjustment lever

10. Vinyl curtain

Removing the Seat

1. Tip the seat forward and remove the screws holding the

seat cushion to the seat pan.

2. Remove the seat cushion and tip the seat mounting

frame back down.

3. Remove the nuts holding seat pan to the seat tracks and

carefully remove the seat including the conical spacers

and set aside (Fig. 1). Discard the conical spacers.

4. Remove the nuts holding the seat track to the seat

mounting frame. Keep the nuts and tracks for

installing the new seat (Fig. 1).

Installing the Seat

1. Place the spacers on the seat mounting frame. The slot

in the spacer is installed to the back of the seat

(Fig. 1).

Note: Z Master 200 Series models are installed with

spacers that have 2 holes. Z Master 100 Series models are

installed with spacers that have 3 holes (Fig. 2).

m–6293

Figure 2

1. Spacer—2 holes for Z200

Series Models

2. Spacer—3 Holes for Z100

Series Models

3. Slot—install to back of

seat

Note: Make sure the seat track with the adjustment lever is

on the left side of the seat.

2. Install the seat tracks onto the spacers and seat

mounting frame. Use the existing nuts (Fig. 1).

3. Position the new seat with the front holes onto the studs

in the seat tracks (Fig. 1).

Note: If the seat has two sets of mounting holes, use the

front set of mounting holes.

4. Loosen the vinyl curtain frame at the rear of seat. Push

the frame down and out of the hole.

5. Secure the seat to the seat tracks with the existing nuts

and attach the vinyl curtain.

Installing the Wire Harness

1. Locate and disconnect the wire harness connector that is

attached to old seat switch (Fig. 3).

2. Remove the plastic tie holding the wire harness to the

frame near the seat switch (Fig. 3).

3. Remove the old seat switch bracket assembly (Fig. 3).

4. Plug the single connector end of the new wire harness

into the connector that was removed from the old seat

switch (Fig. 3).

5. Position the wire harness along the seat hold–up rod,

over to the seat mounting frame and up to the new

switch, located under seat (Fig. 3).

6. Attach the two connectors of the new wire harness into

the new seat switch (Fig. 3).

7. Move seat to the furthest rear position. Use the three

plastic ties to attach the wire harness to seat hold up rod

and seat mounting frame (Fig. 3).

M-4308

678

Figure 3

1. New wire harness

2. Single connector on new

harness

3. Single connector from

existing harness

4. Seat hold–up rod

5. New seat switch

6. Two connectors from new

harness

7. Plastic ties

8. Remove existing plastic

tie

9. Old seat switch bracket

assembly

10. Seat mounting frame

Installing the Decal

1. Remove the backing off the decal and place the decal as

shown in Figure 3.

m–6294

Figure 4

1. Back of seat 2. Decal

Toro Suspension Seat Kit, Z Master 100 and 200 Series Installation guide

Toro Suspension Seat Kit, Z Master 100 and 200 Series Installation guide

Toro Suspension Seat Kit, Z Master 100 and 200 Series Installation guide

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