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  3. Recycler Kit, 72in TURBO FORCE Side Discharge Mower

Toro Recycler Kit, 72in TURBO FORCE Side Discharge Mower Installation guide

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FormNo.3438-580RevA
Recycler
®
Kit
52in,60in,or72inTURBOFORCE
®
SideDischargeMower
ModelNo.140-8016
ModelNo.140-8017
ModelNo.140-8018
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removetheexistingblades.
3
Nopartsrequired
–
Removetheexistingbafes.
Leftbafe
1
Bolt(3/8x1inch)
2
Nut(3/8inch)
2
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
5
Rightbafe
1
Bolt(1/2x1inch)
1
Nut(1/2inch)
1
4
Washer(1/2inch)
1
Installthebafes(for52-inchdecks).
Leftbafe
1
Bolt(3/8x1inch)
2
Nut(3/8inch)
2
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
5
Rightbafe
1
Bolt(1/2x1inch)
2
Nut(1/2inch)
2
5
Washer(1/2inch)
2
Installthebafes(for60-inchdecks).
Leftbafe
1
Bolt(3/8x1inch)
2
Nut(3/8inch)
2
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
5
Rightbafe
1
Bolt(1/2x1inch)
2
Nut(1/2inch)
2
6
Washer(1/2inch)
2
Installthebafes(for72-inchdecks).
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3438-580*A
ProcedureDescription
Qty.
Use
Kicker1
Bolt(3/8x1inch)
4
7
Locknut(3/8inch)
4
Installthekickers(for72-inchdecks
only).
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemachineforattachingtheblowerandnishingkit.
1.DisengagethePTO,movethemotion-controlleverstotheNEUTRAL-LOCKposition,andsettheparking
brake.
2.Shutofftheengine,removethekey,andwaitforallmovingpartstostopbeforeleavingtheoperating
position.
3.Repairallbentordamagedareasofmowerdeckandreplaceanymissingparts.
4.Cleanthemachineofanydebrisonthedeckorrearpartofthemachinetoeaseinstallation.
2
2
RemovingtheExisting
Blades
NoPartsRequired
Procedure
Removetheexistingbladesfromthespindles;refer
totheOperator’sManual.
3
RemovingtheExisting
Bafes
NoPartsRequired
Procedure
Note:Inthestepsbelow,theboltsarethreaded
intothemowerdeck.Removethenutsrstbefore
removingthebolts.
1.Removethecamlocks,washers,nut,andbolt
fromtheadjustableowbafe(Figure1).
2.Removetheboltsandnutssecuringtheleft
bafe(Figure1).
3.Removetheboltsandnutssecuringthe
dischargebafe(Figure1).
Note:Retainthebafesandhardwareforuse
whenchangingtoside-dischargingmode.
g316018
Figure1
72-inchdeckshown
1.Camlock
5.Bolt
2.Washer
6.Rightadjustableowbafe
3.Locknut
7.Dischargebafe
4.Left,frontbafe
3
4
InstallingtheBafes
For52-inchDecks
Partsneededforthisprocedure:
1
Leftbafe
2
Bolt(3/8x1inch)
2
Nut(3/8inch)
5
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
1
Rightbafe
1
Bolt(1/2x1inch)
1
Nut(1/2inch)
1
Washer(1/2inch)
4
Procedure
Note:Allholesexistinthemowerdeckforinstallingthenewbafes.
1.Installtherightbafeintothedeck(Figure2).
2.Looselysecuretherightbafetothetopofthedeckusing1bolt(1/2x1inch),2tappingbolts(3/8x1
inch),1nut(1/2inch),1washer(1/2inch),and2angenuts(3/8inch)asshowninFigure2.
3.Looselysecuretherightbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure2.
4.Installtheleftbafeintothedeck(Figure2).
5.Looselysecuretheleftbafetothetopofthedeckusing3tappingbolts(3/8x1inch)and3ange
nuts(3/8inch)asshowninFigure2.
6.Looselysecuretheleftbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure2.
7.Tightentheboltsthenthenuts.
g316032
Figure2
1.Tappingbolt(3/8x1inch)6.Bolt(3/8x1inch)
2.Washer(1/2inch)7.Nut(3/8inch)
3.Nut(1/2inch)8.Rearbafe
4.Flangenut(3/8inch)9.Rightbafe
5.Leftbafe10.Bolt(1/2x1inch)
5
5
InstallingtheBafes
For60-inchDecks
Partsneededforthisprocedure:
1
Leftbafe
2
Bolt(3/8x1inch)
2
Nut(3/8inch)
5
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
1
Rightbafe
2
Bolt(1/2x1inch)
2
Nut(1/2inch)
2
Washer(1/2inch)
6
Procedure
Note:Allholesexistinthemowerdeckforinstallingthenewbafes.
1.Installtherightbafeintothedeck(Figure3).
2.Looselysecuretherightbafetothetopofthedeckusing2bolts(1/2x1inch),2tappingbolts(3/8x1
inch),2nuts(1/2inch),2washers(1/2inch),and2angenuts(3/8inch)asshowninFigure3.
3.Looselysecuretherightbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure3.
4.Installtheleftbafeintothedeck(Figure3).
5.Looselysecuretheleftbafetothetopofthedeckusing3tappingbolts(3/8x1inch)and3ange
nuts(3/8inch)asshowninFigure3.
6.Looselysecuretheleftbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure3.
7.Tightentheboltsthenthenuts.
g316075
Figure3
1.Bolt(1/2x1inch)6.Leftbafe
2.Washer(1/2inch)7.Bolt(3/8x1inch)
3.Nut(1/2inch)8.Nut(3/8inch)
4.Flangenut(3/8inch)
9.Rearbafe
5.Tappingbolt(3/8x1inch)10.Rightbafe
7
6
InstallingtheBafes
For72-inchDecks
Partsneededforthisprocedure:
1
Leftbafe
2
Bolt(3/8x1inch)
2
Nut(3/8inch)
5
Tappingbolt(3/8x1inch)
5
Flangenut(3/8inch)
1
Rightbafe
2
Bolt(1/2x1inch)
2
Nut(1/2inch)
2
Washer(1/2inch)
8
Procedure
Note:Allholesexistinthemowerdeckforinstallingthenewbafes.
1.Installtherightbafeintothedeck(Figure4).
2.Looselysecuretherightbafetothetopofthedeckusing2bolts(1/2x1inch),2tappingbolts(3/8x1
inch),2nuts(1/2inch),2washers(1/2inch),and2angenuts(3/8inch)asshowninFigure4.
3.Looselysecuretherightbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure4.
4.Installtheleftbafeintothedeck(Figure4).
5.Looselysecuretheleftbafetothetopofthedeckusing3tappingbolts(3/8x1inch)and3ange
nuts(3/8inch)asshowninFigure4.
6.Looselysecuretheleftbafetotherearbafeusing1bolt(3/8x1inch)and1nut(3/8inch)asshown
inFigure4.
7.Tightentheboltsthenthenuts.
g316077
Figure4
1.Bolt(1/2x1inch)6.Leftbafe
2.Tappingbolt(3/8x1inch)7.Bolt(3/8x1inch)
3.Washer(1/2inch)8.Nut(3/8inch)
4.Nut(1/2inch)
9.Rearbafe
5.Flangenut(3/8inch)10.Rightbafe
9
7
InstallingtheKickers
For72-inchDeckOnly
Partsneededforthisprocedure:
1Kicker
4
Bolt(3/8x1inch)
4
Locknut(3/8inch)
Procedure
1.Removetheexistingboltsandnutsintheholes
forthekickers(Figure5).
2.Installthenewkickerstothemowerdeckinthe
locationsshowninFigure5.
3.Securethekickersusing4carriagebolts(5/16
x1inch)and4locknuts(5/16inch)asshown
inFigure5.
g316078
Figure5
1.Locknut(3/8inch)3.Bolt(3/8x1inch)
2.Kicker
10
Notes:
/