Toro Z Master Professional 6000 Series Riding Mower, User manual

FormNo.3390-165RevA

ZMaster

®

Professional6000

SeriesRidingMower

with152cmTURBOFORCE

®

RearDischarge

Mower

ModelNo.74942TE—SerialNo.315000001andUp

g027403

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3390-165*A

ThisproductcomplieswithallrelevantEuropeandirectives;

fordetails,pleaseseetheseparateproduct-specic

DeclarationofConformity(DOC)sheet.

ThissparkignitionsystemcomplieswithCanadianICES-002

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

WARNING

Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,and

safetyofthemachine.FailuretouseoriginalToro

partscouldcauseseriousinjuryordeath.Making

unauthorizedchangestotheengine,fuelorventing

system,mayviolateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimitedto,tires,

belts,blades,andfuelsystemcomponentswith

originalToroparts.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyresidentialhomeownersorprofessional,hired

operators.Itisdesignedprimarilyforcuttinggrasson

well-maintainedlawnsonresidentialorcommercial

properties.Itisnotdesignedforcuttingbrushorfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................6

SoundPressure.......................................................7

SoundPower..........................................................7

VibrationLevel.......................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................15

Controls...............................................................15

Specications........................................................16

Operation....................................................................17

AddingFuel...........................................................17

CheckingtheEngine-OilLevel.................................18

BreakinginaNewMachine......................................19

UsingtheRolloverProtectionSystem(ROPS)............19

ThinkSafetyFirst...................................................19

OperatingtheParkingBrake....................................20

OperatingtheMower-Blade-ControlSwitch

(PTO)...............................................................21

OperatingtheThrottle............................................21

OperatingtheChoke...............................................21

OperatingtheIgnitionSwitch..................................22

UsingtheFuel-ShutoffValve...................................22

StartingandStoppingtheEngine..............................23

TheSafety-InterlockSystem....................................24

DrivingForwardorBackward..................................25

StoppingtheMachine.............................................26

AdjustingtheHeightofCut.....................................26

AdjustingtheAnti-scalpRollers................................27

AdjustingtheSkid(s)...............................................27

PositioningtheSeat................................................28

ChangingtheSeatSuspension..................................28

UsingtheDrive-WheelReleaseValves.......................28

TransportingtheMachine........................................29

LoadingtheMachine..............................................30

OperatingTips......................................................31

Maintenance.................................................................32

RecommendedMaintenanceSchedule(s)......................32

PremaintenanceProcedures........................................33

ReleasingtheMower-DeckCurtain...........................33

RemovingtheSheet-MetalGuard.............................33

Lubrication...............................................................34

GreasingandLubrication........................................34

GreasingtheMower...............................................34

LubricatingtheCasterWheelHubs...........................35

EngineMaintenance..................................................36

ServicingtheAirCleaner.........................................36

ServicingtheEngineOil..........................................37

ServicingtheSparkPlugs.........................................40

CheckingtheSparkArrester(ifequipped)..................41

FuelSystemMaintenance...........................................42

ReplacingtheFuelFilter..........................................42

ServicingtheFuelTank...........................................42

ElectricalSystemMaintenance....................................43

ServicingtheBattery...............................................43

ServicingtheFuses.................................................44

JumpStartingtheMachine.......................................44

DriveSystemMaintenance.........................................46

CheckingtheSeatBelt.............................................46

CheckingtheRolloverProtectionSystem(ROPS)

Knobs...............................................................46

AdjustingtheTracking............................................46

CheckingtheTirePressure......................................47

CheckingtheWheelLugNuts..................................47

CheckingtheWheelHubSlottedNut........................47

AdjustingtheCasterPivotBearing............................48

CoolingSystemMaintenance......................................48

CleaningtheEngineScreenandtheEngine-Oil

Cooler...............................................................48

CleaningtheEngineCoolingFinsand

Shrouds.............................................................48

CheckingandCleaningtheHydraulic-Unit

Shrouds.............................................................49

BrakeMaintenance....................................................50

AdjustingtheParkingBrake.....................................50

BeltMaintenance......................................................51

InspectingtheBelts................................................51

ReplacingtheCounter-RotatingBelt.........................51

ReplacingtheMowerDeckBelt................................51

ReplacingtheHydraulic-PumpDriveBelt..................53

ControlsSystemMaintenance.....................................54

AdjustingtheControlHandlePosition......................54

AdjustingtheMotionControlLinkage......................54

AdjustingtheMotion-ControlDamper.....................55

AdjustingtheMotion-ControlNeutral-Lock

Pivot.................................................................55

HydraulicSystemMaintenance....................................56

ServicingtheHydraulicSystem.................................56

MowerDeckMaintenance...........................................58

LevelingtheMowerDeck........................................58

ServicingtheCuttingBlades.....................................60

RemovingtheMowerDeck.....................................64

Cleaning...................................................................66

CleaningundertheMower.......................................66

DisposingofWaste.................................................66

Storage........................................................................66

CleaningandStorage..............................................66

Troubleshooting...........................................................68

Schematics...................................................................70

3

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperlyusingormaintainingthemachinecanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructionsandalwayspayattentiontothe

safetyalertsymbol,whichmeans

Caution, W ar ning ,

or

Danger

—personalsafetyinstruction.Failuretocomply

withtheinstructionmayresultinpersonalinjuryor

death.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeetand

throwingobjects.Alwaysfollowallsafetyinstructionsto

avoidseriousinjuryordeath.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannotreador

understandtheinformationitistheowner'sresponsibility

toexplainthismaterialtothem.

•Becomefamiliarwiththecontrolsandtheproperuseof

theequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethelawnmower.Localregulationscan

restricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir

property.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessionaland

practicalinstruction.Suchinstructionshouldemphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthecontrol

levers.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip,especiallyonwetgrass;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

Preparation

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby

themachine.

•Replacewornordamagedsilencers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladebolts,andcutterassemblyarenotwornor

damaged.Replacewornordamagedbladesandboltsin

setstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingoneblade

cancauseotherbladestorotate.

Operation

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Bealert,slowdownandusecautionwhenmakingturns.

Lookbehindandtothesidebeforechangingdirections.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Whilemowing,alwayswearsubstantial,slip-resistant

footwearandlongtrousers.Donotoperatethe

equipmentwhenbarefootorwearingopensandals.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutchesandshiftintoneutral.

•Donotuseonslopesgreaterthan15degrees.

•Rememberthatthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.Toguard

againstoverturning:

–Donotstoporstartsuddenlywhenonaslope;

–Useslowspeedsonslopesandduringtightturns;

–Stayalertforhumpsandhollowsandotherhidden

hazards.

•Usecarewhenpullingloadsorusingheavyequipment.

–Useonlyapproveddrawbarhitchpoints.

–Limitloadstothoseyoucansafelycontrol.

–Donotturnsharply.Usecarewhenreversing.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe

machinewhileinoperation.

•Neveroperatethemachinewithdamagedguardsor

withoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatingtheengineatexcessivespeedcan

increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

–Disengagethepowertake-offandlowerthe

attachments;

–Changeintoneutralandsettheparkingbrake;

–Stoptheengineandremovethekey.

4

•Disengagetheattachmentdrives,stoptheengine,and

disconnectthespark-plugwire(s)orremovetheignition

key

–Beforeclearingblockagesoruncloggingthechute;

–Beforechecking,cleaning,orworkingonthemachine;

–Afterstrikingaforeignobject.Inspectthemachine

fordamageandmakerepairsbeforerestartingand

operatingtheequipment;

–Ifthemachinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagetheattachmentdrives

–Beforefuelling;

–Beforeremovingthegrasscatcher;

–Beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.

•Reducethethrottlesettingduringenginerun-outand,if

theengineisprovidedwithashutoffvalve,turnthefuel

offattheconclusionofmowing.

RolloverProtectionSystem

(ROPS)—UseandMaintenance

•TheROPSisanintegralandeffectivesafetydevice.Keep

afoldingROPSintheraisedandlockedpositionanduse

theseatbeltwhenoperatingthemachine.

•LowerafoldingROPStemporarilyonlywhenabsolutely

necessary.Donotweartheseatbeltwhenfoldeddown.

•Beawarethereisnorolloverprotectionwhenafolded

ROPSisinthedownposition.

•Becertainthattheseatbeltcanbereleasedquicklyin

theeventofanemergency.

•Checktheareatobemowedandneverfolddowna

foldingROPSinareaswherethereareslopes,dropoffs

orwater.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany

objectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand

keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorrevise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedbythe

manufacturer.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely

ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater

heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson

thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch

equipmentwithaportablecontainer,ratherthanfroma

fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethatthe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumescanreachanopenameorspark.

•Allowtheenginetocoolbeforestoringthemachinein

anyenclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartment,andfuel-storageareafreeofgrass,

leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,thisshouldbedone

outdoors.

•Onmulti-bladedmachines,takecare,asrotatingone

bladecancauseotherbladestorotate.

•Whenmachineistobeparked,stored,orleftunattended,

lowerthecuttingmeansunlessapositivemechanicallock

isused.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro

genuineparts.Whenitcomestoreliability,Torodelivers

replacementpartsdesignedtotheexactengineering

5

specicationsofourequipment.Forpeaceofmind,insist

onTorogenuineparts.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected

downandoutwardfromthemachine.

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro

productsorothersafetyinformationthatyoumustknowthat

isnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,whichisan

odorless,deadlypoisonthatcankillyou.Donotrun

engineindoorsorinanenclosedarea.

•Keephands,feet,hair,andlooseclothingawayfrom

attachmentdischargearea,undersideofmowerandany

movingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhichmay

behotfromoperation.Allowtocoolbeforeattempting

tomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,

eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,and

amesawayfromthebattery.

•UseonlyToro-approvedattachments.Thewarrantymay

bevoidedifyouuseunapprovedattachments.

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanksor

water.Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcauseslidingand

lossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmernear

drop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,etc.

fromthemowingarea.Tallgrasscanhideobstacles.

•Watchforditches,holes,rocks,dips,andrisesthatchange

theoperatingangle,asroughterraincouldoverturnthe

machine.

•Avoidsuddenstartswhenmowinguphillbecausethe

mowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoingdownhill.

Weighttransfertothefrontwheelsmaycausedrive

wheelstoslipandcauselossofbrakingandsteering.

•Alwaysavoidsuddenstartingorstoppingonaslope.

Iftireslosetraction,disengagethebladesandproceed

slowlyofftheslope.

•Followthemanufacturer'srecommendationsforwheel

weightsorcounterweightstoimprovestability.

•Useextremecarewithgrasscatchersorotherattachments.

Thesecanchangethestabilityofthemachineandcause

lossofcontrol.

6

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof90

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinENISO5395:2013.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105dBA,

whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=1.1m/s

2

Measuredvibrationlevelforlefthand=3.9m/s

2

UncertaintyValue(K)=2.0m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.33m/s

2

UncertaintyValue(K)=0.17m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinENISO5395:2013.

7

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

106–2655

1.Warning-donottouchorapproachmovingbelts;remove

theignitionkeyandreadtheinstructionsbeforeservicing

orperformingmaintenance.

106-5517

1.Warning—donottouchthehotsurface.

107-3069

1.Warning-thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarinthefullyraisedandlockedpositionandwear

theseatbelt.Lowertherollbaronlywhenabsolutely

necessary;donotweartheseatbeltwhentherollbaris

down.

3.ReadtheOperator’sManual;driveslowlyandcarefully.

9

109-6036

1.ReadtheOperator’sManual

2.Removetheignitionkeyandreadtheinstructionsbefore

servicingorperformingmaintenance.

3.Heightofcut

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin

place.

114-4466

1.Main,25A

3.Charge,25A

2.PTO,10A

4.Auxiliary,15A

114–4470

1.ReadtheOperator's

Manual.

3.Locked

2.Heightofcut

4.Unlocked

116-1716

1.Fuel6.Hourmeter

2.Empty

7.PTO

3.Half

8.Parkingbrake

4.Full9.Neutral

5.Battery

10.Operatorpresenceswitch

116-5988

1.Parkingbrake—engaged2.Parking

brake—disengaged

10

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot

attempttoremovetherollbar;donotweld,drillormodify

therollbarinanyway.

117-3811

1.ReadtheOperator's

Manual.

2.Hydraulicoil

117-3848

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Thrownobjecthazard,mower—donotoperatethewithout

deector,dischargecoverorgrasscollectionsystemin

place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

117–3864

1.ReadtheOperator’s

Manual.

2.Filltobottomofllerneck;

warning—donotoverll

thetank.

120-5897

1.Choke4.Slow

2.Fast

5.Powertake-off(PTO),

Bladecontrolswitch

3.Continuousvariable

setting

11

125-9384

1.ReadtheOperator's

Manualforinformationon

lubricatingtheidler-pulley

pivots.

3.Counterclockwiserotation

2.Lubricatethespindles

every50operatinghours.

4.Clockwiserotation

126-2055

1.Wheellugnuttorque95ft-lb(129N-m)(4x)

2.Wheelhubnuttorque235ft-lb(319N-m)

3.ReadandunderstandtheOperator’smanualbefore

performinganymaintenance,checktorqueafterrst100

hoursthenevery500hoursthereafter.

127-6662

1.Attention—readthe

Operator'sManual.

3.Removetheboltbyturning

itcounterclockwise.

2.Removethenutbyturning

itclockwise.

127-6663

1.Warning—readthe

Operator'sManual.

2.Crushinghazard—1)

Engagetheparkingbrake,

stoptheengine,and

removethekeyfrom

theignition;2)Jack

themachineusinga

manufacturer-approved

jack,andalwaysusea

jackstand.

131-4036

1.Maximumdrawbarpull80

lbs(36kg)

2.ReadtheOperator's

Manual.

12

114–4468

1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control

onaslope,disengagethebladecontrolswitch(PTO),

proceedofftheslopeslowly.

2.Warning—donotoperatethismachineunlessyouaretrained.

6.Crushing/dismembermenthazardofbystanders—donotcarry

passengers,lookforwardanddownwhenoperatingthe

machine,lookbehindanddownwhenreversing.

3.Warning—engagetheparkingbrake,stoptheengineand

removetheignitionkey;readtheinstructionsbeforeservicing

orperformingmaintenance.

7.Cutting/dismembermenthazard;handorfoot—stayaway

frommovingpartsandkeepallguardsandshieldsinplace.

4.Thrownobjecthazard—Stoptheengineandpickupdebris

beforeoperating,keepbystandersasafedistancefromthe

machine,keepdeectorinplace

125–9383

1.Checkhydraulicoilevery50operatinghours.3.Checkthetirepressureevery50operatinghours.

2.ReadtheOperator’sManualforinformationonlubricating

themachine.

4.ReadtheOperator’sManualbeforeservicingorperforming

maintenance.

13

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

5.ReadtheOperator'sManual.

9.Flusheyesimmediatelywithwaterand

getmedicalhelpfast.

2.Nore,openames,orsmoking6.Keepbystandersasafedistancefrom

thebattery.

10.Containslead;donotdiscard.

3.Causticliquid/chemicalburnhazard

7.Weareyeprotection;explosivegases

cancauseblindnessandotherinjuries.

4.Weareyeprotection8.Batteryacidcancauseblindnessor

severeburns.

127–0335

1.Tippinghazardonslopes—donotmakesudden,tightturns;

makeslow,wideturns;donotuseonslopesnearopenwater;

donotusethismachineonslopesgreaterthan15degrees.

2.Ramphazard—whenloadingontoatrailer,donotusedual

ramps;onlyuseasingularrampwideenoughforthemachine

andthathasaninclinelessthan15degrees;backupthe

ramp(inreverse)anddriveforwardofftheramp.

14

ProductOverview

g027333

Figure4

1.Height-of-cutdecklift

pedal

6.Rollbar

2.Transportlock

7.Seatbelt

3.Parkingbrakelever8.Fuelcap

4.Controls

9.Mowerdeck

5.Motioncontrollevers

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

engineandoperatethemachine(Figure4andFigure5).

25

10

15

G008951

1

2

3

4

5

6

Figure5

1.PTOSwitch

4.Hour

meter/Safety-interlock

display/Fuelgauge

2.Choke

5.Ignitionswitch

3.Throttlecontrol6.Fuses

HourMeter

Thehourmeterrecordsthenumberofhourstheenginehas

operated.Itoperateswhentheengineisrunning.Usethese

timesforschedulingregularmaintenance(Figure6).

FuelGauge

Thefuelgaugeislocatedwiththehourmeter,andthebars

lightupwhentheignitionswitchison(Figure6).

Theindicatorlightappearswhenthefuellevelis

low—approximately3.8L(1USgallon)remaininginthe

fueltank.

Figure6

1.Fuelgauge(bars)4.Safety-interlocksymbols

2.Batterylight

5.Low-fuelindicatorlight

3.Hourmeter

Safety-InterlockIndicators

Therearesymbolsonthehourmeterandtheindicatewitha

blacktrianglethattheinterlockcomponentisinthecorrect

position(Figure6).

BatteryIndicatorLight

WhentheignitionkeyisinitiallyturnedtotheRunposition

forafewseconds,thebatteryvoltagewillbedisplayedinthe

areawherethehoursarenormallydisplayed.

Thebatterylightturnsonwhentheignitionisturnedonand

whenthechargeisbelowthecorrectoperatinglevel(Figure

6).

ThrottleControl

ThethrottlecontrolisvariablebetweenFastandSlow.

Choke

Usethechoketostartacoldengine.Pullthechokeknobup

toengageit.

15

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)isusedtoengagetheelectric

clutchanddrivethemowerblades.Pulltheswitchupto

engagethebladesandrelease.Todisengagetheblades,

pushtheblade-controlswitch(PTO)downormovea

motion-controlleverintotheneutral-lockposition.

IgnitionSwitch

Thisswitchstartstheengineandhas3positions:Start,Run,

andOff.

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachineforward,

reverse,andturneitherdirection.

Neutral-LockPosition

Theneutral-lockpositionisusedwiththesafety-interlock

systemandtodetermineneutralposition.

Fuel-ShutoffValve

Closethefuel-shutoffvalve(undertheseat)when

transportingorstoringthemachine.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Width:

152cm(60inch)Deck

Cuttingwidth152cm(60inches)

WithoutMowerDeck

134.6cm(53.0inches)

WithMowerDeck

168.4cm(66.3inches)

Length:

152cm(60inch)Deck

RollBar—Up

221.6cm(87.3inches)

RollBar—Down

226.0cm(89.0inches)

Height:

RollBar—UpRollBar—Down

179.1cm(70.5inches)118.9cm(46.8inches)

Weight:

ModelWeight

60inchMowerDecks

590kg(1301lb)

16

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontains

morethan10%ethanolbyvolume,suchasE15

(contains15%ethanol),E20(contains20%ethanol),or

E85(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/orengine

damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6to13

mm(1/4to1/2inch)belowthebottomofthe

llerneck.Thisemptyspaceinthetankallows

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin

placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor

onatruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment

fromthetruckortrailerandrefueltheequipment

withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditionerbottleopening.

•Avoidcontactwithskin;washoffspillagewith

soapandwater.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetoprovide

thefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysorless.

Forlongerstorageitisrecommendedthatthefueltank

bedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountofgasstabilizer/conditionerto

thegas.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethechance

17

ofvarnishdepositsinthefuelsystem,usefuelstabilizer

atalltimes.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthefuel

tanktothebottomofthellerneck.Theemptyspaceinthe

tankallowsthegasolinetoexpand.

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefueltankcap.

4.Fillthefueltanktothebottomofthellerneck.

Ensurethereisemptyspaceinthetanktoallowthe

gasolinetoexpand(Figure7).

g024209

Figure7

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoCheckingthe

Engine-OilLevel(page37).

18

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks

anddrivesystemshaveahigheramountoffrictionwhenthey

arenew,placingadditionalloadontheengine.Allow40to

50hoursofbreak-intimefornewmachinestodevelopfull

powerandbestperformance.

UsingtheRolloverProtection

System(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keeptheroll

barinthefullyraisedlockedpositionandusethe

seatbelt.

Ensurethattheseatissecuredtothemachine.

WARNING

Thereisnorolloverprotectionwhentherollbaris

inthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbaris

inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontact

them.

Important:Lowertherollbaronlywhenabsolutely

necessary.

Important:Ensurethattheseatissecuredtothe

machine.

1.Tolowertherollbar,applyforwardpressuretothe

upperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90°sotheyare

notengaged(Figure8).

3.Lowertherollbartothedownposition(Figure8).

Figure8

1.ROPSknob

3.Rollbarintheupright

position

2.PullROPSknoboutand

rotate90degrees

4.Rollbarinthefolded

position

4.Toraisetherollbar,raisetherollbartotheoperate

position,rotatetheknobssotheymovepartiallyinto

thegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarandthepinswillsnap

intopositionwhentheholesalignwiththepins(Figure

8).Pushontherollbarandensurethatbothpinsare

engaged.

Important:Alwaysusetheseatbeltwiththeroll

barinthefullyraisedposition.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety

section.Knowingthisinformationcouldhelpyouor

bystandersavoidinjury.

19

DANGER

Operatingonwetgrassorsteepslopescancause

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathor

drowning.

Thereisnorolloverprotectionwhentherollbaris

down.

Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

Readandfollowtherolloverprotectioninstructions

andwarnings.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotoperateneardrop-offsornearwater.

•Donotoperateonslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Avoidsuddenturnsorrapidspeedchanges.

Figure9

1.SafeZone-usethe

ZMasterhereonslopes

lessthan15degreesor

atareas.

3.Water

2.DangerZone-useawalk

behindmowerand/ora

handtrimmeronslopes

greaterthan15degrees,

neardrop-offsandwater.

CAUTION

Thismachineproducessoundlevelsinexcessof

85dBAattheoperatorsearandcancausehearing

lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,hands,feet,

andheadisrecommended.

G009027

1

2

Figure10

1.Wearsafetyglasses

2.Wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor

leaveitunattended.

SettingtheParkingBrake

WARNING

Parkingbrakemaynotholdmachineparkedona

slopeandcouldcausepersonalinjuryorproperty

damage.

Donotparkthemachineonslopesunlessthe

wheelsarechockedorblocked.

g027334

Figure11

ReleasingtheParkingBrake

g027335

Figure12

20

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Toro Z Master Professional 6000 Series Riding Mower, User manual

Toro Z Master Professional 6000 Series Riding Mower, User manual

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