Toro Z Master Commercial 2000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual
FormNo.3400-955RevB
ZMaster
®
Commercial2000
SeriesRidingMower
with48TURBOFORCE
®
SideDischarge
Mower
ModelNo.74142TE—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3400-955*B
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
WARNING
Removingstandardoriginalequipmentparts
andaccessoriesmayalterthewarranty,
traction,andsafetyofthemachine.Failureto
useoriginalToropartscouldcauseserious
injuryordeath.Makingunauthorizedchanges
totheengine,fuelorventingsystem,may
violateregulations.
Replaceallpartsincluding,butnotlimited
to,tires,belts,blades,andfuelsystem
componentswithoriginalToroparts.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g017416
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroRidingMowerSafety...................................5
SoundPressure..................................................6
SoundPower......................................................6
VibrationLevel....................................................6
SlopeIndicator...................................................7
SafetyandInstructionalDecals..........................8
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................14
Operation................................................................14
AddingFuel......................................................14
CheckingtheEngine-OilLevel..........................15
BreakinginaNewMachine..............................15
UsingtheRollover-ProtectionSystem
(ROPS).........................................................15
ThinkSafetyFirst..............................................16
OperatingtheParkingBrake.............................17
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................18
OperatingtheThrottle.......................................18
OperatingtheChoke.........................................18
OperatingtheIgnitionSwitch............................19
UsingtheFuel-ShutoffValve.............................19
StartingandStoppingtheEngine......................19
UsingtheSafety-InterlockSystem....................21
DrivingForwardorBackward............................21
StoppingtheMachine.......................................23
AdjustingtheHeightofCut...............................23
AdjustingtheAnti-ScalpRollers........................25
PositioningtheSeat..........................................26
UsingtheDrive-Wheel-ReleaseValves............26
UsingtheSideDischarge.................................27
TransportingtheMachine.................................28
LoadingtheMachine........................................28
UsingtheZStand
TM
..........................................30
OperatingTips.................................................32
Maintenance...........................................................33
RecommendedMaintenanceSchedule(s)...........33
Pre-MaintenanceProcedures..............................34
ReleasingtheMower-DeckCurtain..................34
RemovingtheSheet-MetalGuard.....................34
Lubrication..........................................................35
AddingLightOilorSprayingLubrication............35
GreasingtheMower.........................................35
LubricatingtheCaster-WheelHubs..................36
EngineMaintenance...........................................37
ServicingtheAirCleaner..................................37
ServicingtheEngineOil....................................38
ServicingtheSparkPlug...................................41
CheckingtheSparkArrester.............................42
FuelSystemMaintenance...................................42
ReplacingtheFuelFilter...................................42
ServicingtheFuelT ank.....................................43
ElectricalSystemMaintenance...........................43
ServicingtheBattery.........................................43
ServicingtheFuses..........................................45
DriveSystemMaintenance..................................45
CheckingtheSeatBelt.....................................45
CheckingtheRollover-Protection-System
(ROPS)Knobs..............................................45
AdjustingtheTracking......................................46
CheckingtheTirePressure...............................47
CheckingtheWheelLugNuts...........................47
AdjustingtheCaster-PivotBearing...................47
AdjustingtheElectricClutch.............................48
CoolingSystemMaintenance..............................48
CleaningtheEngineScreen.............................48
CleaningtheEngineCoolingFinsand
Shrouds........................................................48
BeltMaintenance................................................50
InspectingtheBelts..........................................50
ReplacingtheMowerBelt.................................50
ReplacingtheHydraulicPump-Drive
Belt................................................................51
ControlsSystemMaintenance.............................52
AdjustingtheControl-HandlePosition..............52
AdjustingtheMotion-ControlLinkage...............52
AdjustingtheMotion-ControlDamper...............55
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................55
HydraulicSystemMaintenance...........................56
ServicingtheHydraulicSystem........................56
ChangingtheHydraulic-SystemFilterand
Oil.................................................................56
MowerDeckMaintenance....................................60
LevelingtheMowerDeck..................................60
ServicingtheCuttingBlades.............................62
RemovingtheMowerDeck...............................64
ReplacingtheGrassDeector..........................65
Cleaning..............................................................66
CleaningundertheMower................................66
DisposingofWaste...........................................66
Storage...................................................................66
CleaningandStorage.......................................66
Troubleshooting......................................................68
Schematics.............................................................70
3
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
Caution,Warning,orDanger-"personalsafety
instruction."Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstousethelawnmower.Local
regulationscanrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,or
petsarenearby.
Keepinmindthattheoperatororuseris
responsibleforaccidentsorhazardsoccurringto
otherpeopleortheirproperty.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessional
andpracticalinstruction.Suchinstructionshould
emphasize:
theneedforcareandconcentrationwhen
workingwithride-onmachines;
controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
controllevers.Themainreasonsforlossof
controlare:
insufcientwheelgrip,especiallyonwet
grass;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforits
task;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrecthitchingandloaddistribution.
Preparation
Whilemowing,alwayswearsubstantial,
slip-resistantfootwearandlongtrousers.Donot
operatetheequipmentwhenbarefootorwearing
opensandals.
Thoroughlyinspecttheareawhereyouwilluse
theequipmentandremoveallobjects,whichthe
machinemaythrow.
Warning–Fuelishighlyammable.
Storefuelincontainersspecicallydesigned
forthispurpose.
Refuelthemachineoutdoorsonlyanddonot
smokewhilerefuelling.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuel
whiletheengineisrunningorwhentheengine
ishot.
Ifyouspillfuel,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysource
ofignitionuntilthefuelvaporshavedissipated.
Replaceallfueltanksandcontainercaps
securely.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethat
theblades,bladebolts,andcutterassemblyare
notwornordamaged.Replacewornordamaged
bladesandboltsinsetstopreservebalance.
Operation
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
Bealert,slowdown,andusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
Donotoperatetheengineinaconnedspace
wheredangerouscarbonmonoxidefumescan
collect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengage
allblade-attachmentclutchesandshiftthe
transmissionintoneutral.
Donotuseonslopesgreaterthan15degrees.
Rememberthatthereisnosuchthingasasafe
slope.Travelongrassslopesrequiresparticular
care.Toguardagainstoverturning:
donotstoporstartsuddenlywhenonaslope;
useslowspeedsonslopesandduringtight
turns;
stayalertforhumpsandhollowsandother
hiddenhazards;
Usecarewhenpullingloadsorusingheavy
equipment.
Useonlyapproveddrawbarhitchpoints.
4
Limitloadstothoseyoucansafelycontrol.
Donotturnsharply.Usecarewhenreversing
themachine.
Watchoutfortrafcwhencrossingornear
roadways.
Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
Whenusinganyattachments,neverdirect
dischargeofmaterialtowardbystandersnorallow
anyonenearthemachinewhileinoperation.
Neveroperatethemachinewithdamagedguards
orwithoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengine
atexcessivespeedcanincreasethehazardof
personalinjury.
Beforeleavingtheoperator'sposition:
disengagethepowertakeoffandlowerthe
attachments;
changeintoneutralandsettheparkingbrake;
stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,
anddisconnectthesparkplugwire(s)orremove
theignitionkey
beforeclearingblockagesoruncloggingthe
chute;
beforechecking,cleaning,orworkingonthe
lawnmower;
afterstrikingaforeignobject.Inspectthelawn
mowerfordamageandmakerepairsbefore
startingandoperatingtheequipment;ifthe
machinestartstovibrateabnormally(check
immediately).
Disengagedrivetoattachmentswhentransporting
ornotinuse.
Stoptheengineanddisengagedrivetoattachment
beforefuelling;
beforeremovingthegrasscatcher;
beforeadjustingtheheightunlessyoucan
adjustitfromtheoperator'sposition.
Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashutoffvalve,
turnthefueloffattheconclusionofmowing.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesure
thattheequipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetank
insideabuilding,wherefumescanreachanopen
ameorspark.
Allowtheenginetocoolbeforestoringinany
enclosure.
Toreducetherehazard,keeptheengine,
silencer,batterycompartment,andfuelstorage
areafreeofgrass,leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Replacewornordamagedpartsforsafety.
Ifyoumustdrainthefueltank,doitoutdoors.
Onmulti-bladedmachines,takecareasrotating1
bladecancauseotherbladestorotate.
Whenthemachineistobeparked,stored,orleft
unattended,lowerthecuttingmeansunlessyou
areusingapositivemechanicallock.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCENstandard.
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.Do
notruntheengineindoorsorinanenclosedarea.
Keepyourhands,feet,hairandlooseclothing
awayfromattachmentdischargearea,the
undersideofthemower,andanymovingparts
whileengineisrunning.
Donottouchtheequipmentorattachmentparts
whichmaybehotfromoperation.Allowthem
tocoolbeforeattemptingtomaintain,adjust,or
servicethem.
Batteryacidispoisonousandcancauseburns.
Avoidcontactwithskin,eyesandclothing.Protect
yourface,eyes,andclothingwhenworkingwitha
battery.
Batterygasescanexplode.Keepcigarettes,
sparks,andamesawayfromthebattery.
UseonlygenuineT ororeplacementpartsto
maintaintheoriginalstandards.
UseonlyT oro-approvedattachments.You
mayvoidthewarrantyifyouuseunapproved
attachments.
SlopeOperation
Donotmowslopesgreaterthan15degrees.
Donotmowneardrop-offs,ditches,steepbanks,
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death,
ordrowning.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andalossofcontrol.
Donotmakesuddenturnsorrapidspeedchanges.
Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanks,orwater.
5
Reducespeedanduseextremecautiononslopes.
Removeormarkobstaclessuchasrocks,tree
limbs,etc.fromthemowingarea.Tallgrasscan
hideobstacles.
Watchforditches,holes,rocks,dips,andrises
thatchangetheoperatingangle,asroughterrain
couldoverturnthemachine.
Avoidsuddenstartswhenmowinguphill,because
themowermaytipbackward.
Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheels
maycausedrivewheelstoslipandcauselossof
brakingandsteering.
Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagetheblades
andproceedslowlyofftheslope.
Followthemanufacturer'srecommendations
forwheelweightsorcounterweightstoimprove
stability.
Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcausealossofcontrol.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof91dBA,whichincludesanUncertaintyValue
(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccording
totheproceduresoutlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof105
dBA,whichincludesanUncertaintyValue(K)of1
dBA.
Thesoundpowerlevelwasdeterminedaccordingto
theproceduresoutlinedinISO11094.
VibrationLevel
Hand-Arm
Measuredvibrationlevelforrighthand=1.6m/s
2
Measuredvibrationlevelforlefthand=2.7m/s
2
UncertaintyValue(K)=1.4m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.31m/s
2
UncertaintyValue(K)=0.16m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
6
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal58-6520
58-6520
1.Grease
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto85-110ft-lb(115-149N-m).
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal106-2655
106–2655
1.Warning—donottouchorapproachmovingbelts;remove
theignitionkeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
8
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal107-3069
107-3069
1.Warning—thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarinthefullyraisedandlockedpositionandwear
theseatbelt.Lowertherollbaronlywhenabsolutely
necessary;donotwearthetheseatbeltwhentherollbaris
down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal107-3969
107–3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—1)Engagetheparkingbrake,
stoptheengine,andremovetheignitionkey;2)Properly
jackthemachinebeforeworkingunderthemachine.
decal112-3858
112-3858
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
beforeadjustingtheheight
ofcut.
2.Readtheinstructions
beforeservicingor
performingmaintenance.
4.Height-of-cutsettings.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal114-4466
114-4466
1.Main,25A
3.Charge,25A
2.PTO,10A
4.Auxiliary,15A
decal116-5988
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
9
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drill,ormodify
therollbarinanyway.
decal117-1158
117–1158
1.Bypassleverpositionfor
operatingthemachine.
2.Bypassleverpositionfor
pushingthemachine.
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatethemachine
withoutdeector,dischargecover,orgrasscollection
systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal117-3864
117–3864
1.ReadtheOperator’s
Manual.
2.Filltobottomofllerneck;
warning—donotoverll
thetank.
decal117-8639
117-8639
1.Beltrouting
2.Greasepulley,
maintenanceinterval—50
hours
10
decal119-2501
119-2501
1.Choke3.Slow
2.Fast
4.PTO(PowerTake-off)
decal121-4777
121–4777
1.Height-of-cutadjustment2.ReadtheOperator’s
Manualoninformationon
howtolockandunlockthe
deckposition.
decal127-0325
127-0325
1.Checkthehydraulic
pressureevery25hours.
4.Checkthefronttire
pressureevery50hours.
2.Checkthereartire
pressureevery50hours.
5.Lubricatethefrontwheel
greasepoint;readthe
Operator'sManual.
3.Lubricatethedeckgrease
pointevery50hours;read
theOperator'sManual.
11
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
12
ProductOverview
g020562
Figure4
1.Height-of-cutdeck-lift
pedal
7.Seatbelt
2.Transportlock8.Fuelcap
3.Parking-brakelever9.Mowerdeck
4.Controls10.Casterwheel
5.Motion-controllevers
11.ZStand
6.Rollbar
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure4and
Figure5).
g017418
Figure5
1.PTOSwitch
4.Hourmeter
2.Choke
5.Ignitionswitch
3.Throttlecontrol6.Fuses
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure5).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastand
Slow.
Choke
Usethechoketostartacoldengine.Pullthechoke
knobuptoengageit.
Blade-ControlSwitch(PTO)
Usetheblade-controlswitch(PTO)toengagethe
electricclutchanddrivethemowerblades.Pullthe
switchuptoengagethebladesandrelease.T o
disengagetheblades,pushtheblade-controlswitch
(PTO)downormoveamotion-controlleverintothe
NEUTRAL-LOCKposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas
3positions:Start,RunandOff.
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forwardandreverseandtoturneitherdirection.
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe
safety-interlocksystemtoengageandtodetermine
theNEUTRALposition.
Fuel-ShutoffValve
Closethefuel-shutoffvalve(undertheseat)when
transportingorstoringthemower.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
13
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width:
CuttingWidth122cm(48inches)
WithoutDeck
115cm(45inches)
DeectorUp131cm(52inches)
DeectorDown160cm(63inches)
Length:
RollBar-Up
200cm(79inches)
RollBar-Down
204cm(80inches)
Height:
RollBar-UpRollBar-Down
70.2inches(178.3cm)118cm(47inches)
Weight:
ModelWeight
74142TE
458kg(1010lb)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer
isused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
Neverllthefueltankinsideanenclosed
trailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6
to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisemptyspaceinthe
tankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
gasoline.
Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
14
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleased,causingaspark
thatcanignitethegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbed,because
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainerratherthanfroma
gasoline-dispensernozzle.
Ifyoumustuseagasoline-dispenser
nozzle,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancause
seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastank
orconditionerbottleopening.
Avoidcontactwithskin;washoffspills
withsoapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthat
thefueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountofgasoline
stabilizer/conditionertothegasoline.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.T ominimizethe
chanceofvarnishdepositsinthefuelsystem,use
fuelstabilizeratalltimes.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcapandremovethe
cap.Addunleadedregulargasolinetothefuel
tank,untilthelevelis6to13mm(1/4to1/2
inch)belowthebottomofthellerneck.This
spaceinthetankallowsthegasolinetoexpand.
Donotllthefueltankcompletelyfull.
3.Installthefueltankcapsecurely.Wipeupany
spilledgasoline.
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page38).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
Usingthe
Rollover-ProtectionSystem
(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarinthefullyraised,lockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
15
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbar
isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance
permits.
Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjects,anddo
notcontactthem.
Important:Ensurethattheseatissecuredto
themachine.
1.Tolowertherollbar,applyforwardpressureto
theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90degrees
sotheyarenotengaged(Figure6).
3.Lowertherollbartothedownposition(Figure
6).
g008943
Figure6
1.ROPSknob
3.Rollbarintheupright
position
2.PulltheROPSknobout
androtateit90degrees.
4.Rollbarinthefolded
position
4.Toraisetherollbar,raisetherollbartothe
operatepositionandrotatetheknobssothat
theymovepartiallyintothegrooves(Figure6).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarsothatthepins
snapintopositionwhentheholesalignwiththe
pins(Figure6).
6.Pushontherollbarandensurethatbothpins
areengaged.
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
16
DANGER
Operatingthemachineonwetgrassorsteep
slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15
degrees.
Reducespeedanduseextremecautionon
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris
downmayleadtoseriousinjuryordeathin
theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
g000963
Figure7
1.SafeZone—usethe
ZMasterhereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,
hands,feet,andheadisrecommended.
g009027
Figure8
1.Wearsafetyglasses
2.Wearhearingprotection
OperatingtheParking
Brake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
WARNING
Theparkingbrakemaynotholdamachine
parkedonaslopeandcouldcausepersonal
injuryorpropertydamage.
Donotparkthemachineonslopesunlessthe
wheelsarechockedorblocked.
g027914
Figure9
17
ReleasingtheParkingBrake
g027915
Figure10
OperatingtheMower
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
EngagingtheBlade-Control
Switch(PTO)
Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive
weartothedrivebelts.
g008945
Figure11
DisengagingtheBlade-Control
Switch(PTO)
g009174
Figure12
OperatingtheThrottle
YoucanmovethethrottlecontrolbetweenFASTand
SLOWpositions(Figure13).
AlwaysusetheFASTpositionwhenturningonthe
mowerdeckwiththeblade-controlswitch(PTO).
g008946
Figure13
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe
engine.
2.Pullupthechokeknobtoengagethechoke
beforeusingtheignitionswitch(Figure14).
3.Pushdownthechokeknobtodisengagethe
chokeafterstartingtheengine(Figure14).
g008959
Figure14
1.ONposition2.OFFposition
18
OperatingtheIgnition
Switch
1.TurntheignitionkeytotheSTARTposition
(Figure15).
Note:Whentheenginestarts,releasethekey.
Important:Donotengagethestarterfor
morethan5secondsatatime.Iftheengine
failstostart,wait15secondsbetween
attempts.Failuretofollowtheseinstructions
canburnoutthestartermotor.
Note:Youmayneedmultipleattemptstostart
theenginewhenyoustartitthersttimeafter
thefuelsystemhasbeenwithoutfuelcompletely.
g008947
Figure15
2.TurntheignitionkeytotheSTOPpositiontostop
theengine.
UsingtheFuel-Shutoff
Valve
Thefuel-shutoffvalveislocatedbehindtheseat.
Closethefuel-shutoffvalvefortransport,maintenance,
andstorage.
Ensurethatthefuel-shutoffvalveisopenwhen
startingtheengine.
g017428
g008948
Figure16
1.Onposition2.Offposition
StartingandStoppingthe
Engine
StartingtheEngine
1.RaisetheROPSup,lockitintoplace,sitonthe
seat,andfastentheseatbelt.
2.MovethemotioncontrolstoNEUTRAL-LOCK
position.
3.Settheparkingbrake;refertoSettingthe
ParkingBrake(page17).
4.Movetheblade-controlswitch(PTO)totheOFF
position(Figure12).
5.Movethethrottlelevermidwaybetweenthe
SLOWandFASTpositions.
19
g027916
Figure17
6.TurntheignitionkeytotheSTARTposition
(Figure18).
Note:Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Youmayneedtoattempttostartthe
enginemultipletimeswhenyoustartitforthe
rsttimeafterthefuelsystemhasbeenwithout
fuelcompletely.
g008947
Figure18
1.Off3.Start
2.Run
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60
secondsbeforeturningtheignitionswitchoff.
g027917
Figure19
Important:Makesurethatthefuel-shutoff
valveisclosedbeforetransportingorstoring
themachine,asfuelleakagemayoccur.Setthe
parkingbrakebeforetransporting.Makesureto
removethekeyasthefuelpumpmayrunand
causethebatterytolosecharge.
20
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Toro Z Master Commercial 2000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual

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