Cissell CMMSL Installation & Operation Manual

Brand: Cissell

Model: CMMSL

Type: Installation & Operation Manual

Installation/Operation

Lay Down Sleever

Part No. AJ0852R1

June 2002

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

Read and understand these instructions

before operating or servicing these machines.

WARNING

An LSG Company

831 South First Street, P.O. Box 32270

Louisville, KY 40232-2270

Phone: (502) 587-1292

Sales Fax: (502) 585-3625

Service/Parts Fax: (502) 681-1275 www.cissellmfg.com

CAB1812C

LDS/CMMSL

means without the expressed written consent of the publisher.

AJ0852

Table of

Contents

Safety.................................................................................................... 3

Installation........................................................................................... 5

Front View............................................................................................ 5

Rear View ............................................................................................. 6

Dimensions and Specifications............................................................. 7

Electrical Requirements........................................................................ 7

Electrical Data.................................................................................. 7

Motor Data ....................................................................................... 7

Overall Dimensions and Connecting Data ........................................... 8

Required Materials................................................................................ 9

Receiving Inspection ............................................................................ 9

Location Requirements......................................................................... 10

Foundation Requirements..................................................................... 10

Uncrating .............................................................................................. 10

Installing Anchor Bolts and Leveling Finisher..................................... 10

Connecting Steam Supply and Returns ................................................ 10

Connecting Air Service......................................................................... 11

Connecting Electrical Service............................................................... 12

Final Preparation for Use...................................................................... 12

Final Check-Out Procedure .................................................................. 12

Operation............................................................................................. 15

Operating Controls................................................................................ 15

Pre-Operating Services ......................................................................... 16

Finisher Operation ................................................................................ 16

Long Sleeve Shirts ........................................................................... 16

Short Sleeve Shirts........................................................................... 21

Post-Operating Services........................................................................ 22

Maintenance ........................................................................................ 23

Periodic Inspections.............................................................................. 23

Cleaning Airline Filter ..................................................................... 25

Cleaning Steam Strainer .................................................................. 25

Cleaning Customer-Furnished Steam Traps .................................... 25

Lubrication............................................................................................ 26

Adjusting Air Line Lubricator Flow Rate........................................ 27

Filling Air Line Lubricator .............................................................. 27

Quality Troubleshooting....................................................................... 28

AJ0852

Notes

AJ0852

Safety

Safe operating and maintenance practices presented in

this manual are emphasized with special safety

messages. These messages are categorized as

DANGER, WARNING and CAUTION. Explanations

of these categories are listed below.

These safety messages are used throughout this

manual to identify safe practices. Signal words are

placed with descriptions or steps where the need to

maintain safe conditions is critical.

Safety signs and labels are also placed on the finisher.

Those signs and labels are limited messages. Where

needed, further explanations are provided in the

manual. These signs are to be inspected for readability

and replaced when missing, damaged or unreadable.

Refer to Maintenance section of this manual for

inspections process. Refer to parts manual for ordering

information.

Danger indicates the presence of a hazard

that WILL cause SEVERE personal injury,

death, or substantial property damage if the

danger is ignored.

DANGER

Warning indicates the presence of a hazard

that CAN cause SEVERE personal injury,

death, or substantial property damage if the

warning is ignored.

WARNING

Caution indicates the presence of a hazard

that WILL or CAN cause MINOR personal

injury or property damage if the caution is

ignored.

CAUTION

To avoid possible serious injury, ensure

that air and steam supply systems have

adequate RELIEF VALVE PROTECTION or

have the pressures sufficiently limited at

the sources for safe operating pressures

as specified for this equipment.

W333

DANGER

To AVOID possible serious injury, BEFORE

performing maintenance or repair tasks:

• Shut off and lock out ALL electric power

to the unit.

• Shut off and lock out ALL air service to

the unit.

• Shut off and lock out ALL steam service

to the unit.

• Allow heated surfaces to cool.

W399

WARNING

• Failure to install, maintain, and/or operate this machine according to the manufacturer’s

instructions may result in conditions which can produce serious injury, death, and/or

property damage.

• Do not repair or replace any part of the machine or attempt any servicing unless specifically

recommended or published in the service manual and that you understand and have the

skills to carry out.

• Whenever ground wires are removed during servicing, these ground wires must be

reconnected to ensure that the machine is properly grounded and to reduce the risk of fire,

electric shock, serious injury, or death.

W335

WARNING

Notes

AJ0852

Installation

Front View

Figure 1

CAB33N

1 Cuff Clamps 6 Transformer Box (Units over 230 Volts)

2 Air Bags 7 Steam Inlet/Return Manifold

3 Power ON/OFF Switch 8 Air Filter

4 Air Inlet Filter/Regulator/Lubricator 9 Buck Weldment

5 Foot Pedal

Installation

AJ0852

Rear View

Figure 2

CAB40N

1 Cuff Gusset Press Plates 5 Buck Steam Outlet

2 Gusset Arm 6 Anchor Bolt Holes

3 Rear Cover 7 Air Inlet

4 Steam Inlet

Installation

AJ0852

Dimensions and Specifications

Table 1

Electrical Requirements

200 Volt/60 Hertz/3 Phase/7.7 Full Load Amperes

230 Volt/60 Hertz/3 Phase/7.6 Full Load Amperes

460 Volt/60 Hertz/3 Phase/4.1 Full Load Amperes

575 Volt/60 Hertz/3 Phase/3.3 Full Load Amperes

220 Volt/50 Hertz/3 Phase/7.4 Full Load Amperes

380 Volt/50 Hertz/3 Phase/4.1 Full Load Amperes

415 Volt/50 Hertz/3 Phase/4.3 Full Load Amperes

Electrical Data

Motor Data

General Specifications Standard Metric

Air Pressure @ Inlet 80-100 psi 5.52-6.90 bar

Consumption @ psig 0.3 ft

free air/cycle 0.008 m

per cycle

Maximum Steam Pressure 115 psig 6.90 bar

Suggested Operating Steam Pressure 105-115 psig 7.24-7.93 bar

Steam Consumption (Condensed) 30 lbs./hr 14 kg/hr

Net Machine Weight (Approximate) 400 lbs. 181 kg

Domestic Crated Weight (Approximate) 480 lbs. 217 kg

Nominal Voltage/Hertz/Phase* 200/3/60 230/3/60 460/3/60 575/3/60 220/3/50 380/3/50 415/3/50

Minimum Supply Circuit Conductor Ampacity** 9.4 9.3 5.0 4.0 9.1 4.9 5.1

Maximum Rating of

Protection Device**

Dual Element Time

Delay Fuse

12A 12A 6A 5A 12A 6A 6A

Inverse Time Delay

Circuit Breaker

20A 20A 10A 10A 20A 10A 10A

Full Load Amperes (FLA) 7.7 7.6 4.1 3.3 7.4 4.1 4.3

Average Running Amperes 6.2 6.1 3.3 2.6 5.9 3.3 3.4

Quantity of Primary Power Connections 3 + grd 3 + grd 3 + grd 3 + grd 3 + grd 3 + grd 3 + grd

* The voltages listed are rated machine voltages. The currents listed are rated for system voltage ranges of 5%.

** Conductor ampacity and protection devices are determined in accordance with NATIONAL ELECTRICAL CODE.

Installer must comply with all local codes and ordinances related to installation.

Motor

60 Hertz

RPM

50 Hertz

RPM

Blower 2.5 3450 1.85 2850

Installation

AJ0852

Overall Dimensions and Connecting Data

Figure 3

CAB34N

1 7/8 in. Diameter Mounting Holes (4) Places 4 Electrical Connection

2 Filter-Lubricator 5 Steam Output 1/2 in. NPT

3 Air Inlet 1/4 in. NPT 6 Steam Input 1/2 in. NPT

CAB34N

PLAN VIEW

23.56 in.

(59.9 cm)

12.38 in.

(31.4 cm)

RIGHT SIDE

26.63 in.

(67.5 cm)

23.88 in.

(60.6 cm)

27.56 in.

(70.0 cm)

10.38 in.

(26.4 cm)

21.88 in.

(55.6 cm)

4.25 in.

(10.8 cm)

2.5 in.

(6.4 cm)

18 in.

(45.7 cm)

8.38 in.

(21.3 cm)

60.31 in.

(153.2 cm)

1.5 in.

(3.8 cm)

19 in.

(48.3 cm)

22 in.

(55.9 cm)

LEFT SIDE

8.5 in.

(21.6 cm)

1.38 in.

(3.5 cm)

10 in.

(25.4 cm)

27.63 in.

(70.2 cm)

1 in.

(2.5 cm)

Installation

AJ0852

Required Materials

NOTE: Applicable codes, ordinances, specifications

and/or other governing data related to installation

must be complied with. The materials listed in

Table 2 MAY or MAY NOT conform to these

requirements.

Table 2

Receiving Inspection

The finisher is shipped assembled and enclosed in a

plastic cover and box. Upon delivery, inspect crate and

contents for shipping damage. If crate or cover is

damaged, or signs of possible damage are evident,

have carrier note the condition on the shipping papers

BEFORE shipping receipt is signed, or advise carrier

of condition when discovered.

Remove protective cover and check items received

against items listed on packing list. If any item is

damaged or missing, a written claim should be filed

with the carrier as soon as possible.

Quantity Description Source

Fused disconnect switch suitable for electrical service connected to finisher. Not

required if circuit breaker is used.

Local

As required Fuses suitable for electric service connected to finisher. Required only if fused

disconnect switches are used.

Local

As required Circuit breaker suitable for electric service connected to finisher. Not required if

fused disconnect switch is used.

Local

As required Wire of suitable size and length to connect electric service to finisher. Local

As required Flexible conduit and connections to encase wires and make connections. Local

1 Ball shut-off valves sized for air supply line. Local

4Anchor bolts. Local

As required Pipe, couplings, unions, flanges, etc., to connect steam supply and return lines and

air supply line to finisher.

Local

1 Steam traps sized for steam return lines and steam consumption. Local

1 Steam check valves sized for steam return lines. Local

2 Ball shut-off valves sized for steam supply lines and steam return line. Local

1 Steam strainer for steam supply line. Local

Installation

AJ0852

Location Requirements

NOTE: If a forklift is used to move the finisher,

exercise care that forklift arms are inserted under

the frame and DO NOT CONTACT ANY

OPERATING MECHANISM.

Moving the finisher to the installation location while

still attached to skid is recommended. However, the

finisher can be removed from skid before moving.

Removing Finisher from Skid

Unscrew the four shipping screws from the attaching

holes. Using a forklift, lift the finisher and remove the

skid.

Finisher should be located in an area that provides a

minimum of 24 inches (61 cm) between finisher and

any structure.

NOTE: The above dimensions are considered

MINIMUM working and maintenance dimensions

and SHOULD BE INCREASED if possible.

Space between the front of the table and closest

structure should be determined by work requirements,

but in no case should be less than 30 inches (76.2 cm).

Foundation Requirements

Install finisher on a solid, level floor such as concrete.

NOTE: Installation on a wooden floor can cause

machine to shift, which WILL result in DAMAGE

to both finisher and garments.

Floor should be capable of supporting 125 pounds per

square foot (56.7 kg). Remove all floor covering

material (tile, wood, carpeting, etc.) from finisher

mounting area.

Uncrating

Installing Anchor Bolts and

Leveling Finisher

After finisher is in position, attach and level it to the

floor with four anchor bolts (obtain locally). Using the

frame base anchor bolt holes as a template, drill four

holes in the floor. Holes must be drilled deep enough

to properly install bolts in accordance with

manufacturer’s instructions. Securely tighten anchor

bolts.

Ensure finisher is level front and back, as well as left

and right. Place a spirit level on top of frame. If

finisher is not level, raise and lower corners as

required. Place sufficient shims between finisher

frame and floor. Shims should be sized to make

maximum contact with floor and frame to distribute

the weight evenly. Use industrial grout if necessary.

NOTE: Prior to bolting to floor, shim the finisher

frame to eliminate rocking.

Connecting Steam Supply and

Returns

(Refer to Figure 4)

NOTE: Clean out ALL pipe lines BEFORE

connecting them to the finisher. Failure to properly

install suitable traps and check valves AND supply

correct steam pressure WILL REDUCE operating

efficiency.

Steam supply connected to the finisher must have a

constant maximum pressure range of 105-115 psig

(7.24-7.93 bar).

The following steps outline the procedure for

connecting steam supply and return lines to the finisher:

1. Run a 1/2 inch NPT steam supply to the steam

supply connection with suitable black iron pipe,

elbows, strainer, ball valve and union.

NOTE: A MINIMUM 3 inch (7.62 cm) riser should

be installed off the supply header to minimize

water in the steam supply to the finisher.

NOTE: It is recommended that a steam strainer be

installed between the steam supply and finisher.

2. Install one suitable 1/2 inch NPT union, steam

trap, check valve and one ball valve between

steam return connections and steam return lines.

NOTE: Cast iron inverted bucket traps are

recommended. Size traps according to steam

pressure and consumption found in Table 1. (Use

Armstrong series 800 or 880 trap or equivalent.)

To avoid possible serious injury:

• ALWAYS be careful to AVOID spring-

loaded components when working

inside unit.

• Installation MUST be performed ONLY by

qualified service personnel.

W400

WARNING

Installation

AJ0852

Connecting Air Service

(Refer to Figure 4)

Air service connected to the finisher must have a

MINIMUM constant pressure of 80 psig (5.52 bar)

and be of ample volume to meet the requirements

listed in the data table (refer to Table 1). Air pressure

should be reduced to 75 to 80 psig (5.17 to 5.52 bar) at

air inlet regulator (Item 2, Figure 21). It is the

responsibility of the customer to connect air line with

galvanized pipe, brass, aluminum or stainless steel

pipe, copper tubing, fittings, shut-off valve, union, air

filter and air dryer suitable for delivery of clean, dry

air to the inlet.

NOTE: Failure to provide clean, dry air to finisher

WILL cause premature valve FAILURE and

UNNECESSARY DOWNTIME.

A shut-off valve and union placed at each unit is

recommended.

Figure 4

CAB523N

1 Steam Return* 9 Filter Regulator Lubricator* (Refer to Figure 21)

2 Steam Trap 10 Downstream Relieving Shut-Off Valve*

3 Union 11 Air Supply Line Shut-Off Valve

4 Check Valve 12 Steam Inlet*

5 Steam Return Shut-Off Valve 13 Steam Strainer

6 To S te am R e t u r n 14 Steam Supply Line

7 Steam Supply Shut-Off Valve 15 Header

8 Air Supply 16 Riser

*Parts installed on finisher by manufacturer

CAB523N

3 in. (76 mm)

Installation

AJ0852

Connecting Electrical Service

The following steps outline the procedure for

connecting electric service:

1. Install a suitably sized fused disconnect switch or

circuit breaker as close to finisher as practical.

2. Remove one knockout plug from electrical

connection box.

3. Connect proper size conduit encased wires to

wires inside box.

4. Connect conduit to box.

NOTE: Refer to wiring schematic enclosed in

control panel.

Final Preparation for Use

NOTE: The finisher passed a thorough inspection

before it was shipped; however, due to unusual

vibration encountered during shipment, some

capscrews, nuts, screws or fittings may have

loosened.

After finisher is installed, all covers and guards should

be removed and the following performed:

● Open air supply shut-off valve.

● Close disconnect switch or circuit breaker.

● Press foot pedal and red START pushbuttons.

Blower will start and all air cylinders will

actuate.

● Check all air connections with a soap and water

solution.

● Press black STOP pushbutton to return finisher to

the AT REST position.

Final Check-Out Procedure

Refer to Figure 5 and Figure 6.

FAILURE to perform the requested checks and make

corrective actions as required could result in damage

to the finisher.

Models without Timers:

1. Turn power ON-OFF switch (located on left side

of machine) to ON. The indicator lamps will

light, the blower motor will run, and the heaters

in the heat exchanger and gusset heads will begin

to heat. Working temperature will be reached in

approximately 15 minutes.

2. Turn on air supply to machine.

3. Start blower by pressing the foot pedal. The air

bags will inflate.

4. Release the foot pedal. The air bags will deflate.

5. Step on foot pedal. Allow the air bags to inflate.

6. Press the two red START pushbuttons. The

gusset arm will move to the forward position and

the gusset heads will expand to clamp against the

air bags.

7. Release the foot pedal. Air bags will remain

inflated.

8. Press the black STOP pushbutton. The finisher

will return to the AT REST position.

Models with Timers:

1. Step on foot pedal and press the two red START

pushbuttons.

2. Release foot pedal when finisher is in pressing

position. When the timer cycle has been

completed, the finisher will return to the AT

REST position.

To avoid possible serious injury, shut off

and lock out ALL electric power BEFORE

connecting electrical service to unit.

W401

WARNING

To avoid possible serious injury, BEFORE

making final check-out:

• ALWAYS shut off services to unit

BEFORE removing guards and covers to

do ANY maintenance, service, setup,

adjustments or repair tasks.

• Shut off AND lock out ALL electric power

to unit.

• Shut off AND lock out ALL air service to

unit.

• Shut off AND lock out ALL steam service

to unit.

• Let heated surfaces cool.

W402R1

WARNING

Installation

AJ0852

Figure 5

Figure 6

CAB524N

1 Gusset Heads

2 Red START Pushbuttons

3 Black STOP Pushbutton

4 Timer

5 Power ON-OFF Switch

6 Gusset Arm

CAB524N

CAB526N

1 Gusset Heads

2 Cuff Clamp

3 Air Bags

4 Foot Pedal

5 Indicator Lamp

CAB526N

Notes

AJ0852

Operation

Operating Controls

Figure 7

To avoid possible serious injury BEFORE

operating unit, ALL personnel MUST be

trained on safe operation.

W404

WARNING

To avoid possible serious injury, ALWAYS

read and become familiar with operating

instructions before operating unit.

W405

WARNING

CAB37N

Controls Function Description

1. Red START pushbuttons Actuates air cylinder and timer. Press to actuate.

2. Black STOP pushbutton Returns finisher to the AT REST position. Press to actuate.

3. Timer (optional) Varies length of time finisher remains in

pressing mode before returning to AT REST

position.

Rotate knob clockwise to INCREASE

pressing time, counterclockwise to

DECREASE. Variable from 0 to

60 seconds.

4. Power ON-OFF switch Applies electrical power to finisher. Place in UP position to energize finisher.

5. Foot pedal When pressed, air flows to air bags. Press to actuate. When operating

automatically, releasing foot pedal will

not collapse air bags.

Operation

AJ0852

NOTE: The following instructions will OPTIMIZE

garment quality and prolong air bag life.

Pre-Operating Services

Perform the following services daily before using the

finisher:

1. Check condition of air bags.

2. Close customer-furnished disconnect switch or

circuit breakers to provide power to finisher.

Place power ON-OFF switch (on side of finisher)

in UP position. Refer to Item 4, Figure 7.

3. Slowly open steam supply and return shut-off

valves to prevent water hammer in steam pipes.

4. Allow 15 minutes for sleever to attain proper

working temperature.

Finisher Operation

One complete finisher operation is described in the

following steps.

Long Sleeve Shirts

1. Pick up shirt by holding extreme ends of collar

and neck band with both hands (shirt label

down). Carry shirt towards sleever. Raise and

move arms forward, guiding shirt armholes over

cuff clamps. A slight downward motion will start

sleeves over the forms. Refer to Figure 8.

Figure 8

To avoid possible serious injury when

cleaning or repairing traps or strainers:

• Shut off AND lock out ALL steam service

to unit.

• Let heated surface cool.

W406

WARNING

FIN325N

Operation

AJ0852

2. Place right hand on center of shirt yoke between

forms. Bring sleeves down to position with a

steady downward motion. Refer to Figure 9.

Figure 9

3. Place left cuff on cuff block with right hand

guiding cuff (button and buttonhole are slightly

above clamp). Place both sides of cuff as close

together as material permits. Clamp is locked by

pushing cuff clamp knob with the ball of your

hand. Repeat this step for the right cuff. Refer to

Figure 10.

Figure 10

FIN326N

FIN327N

Operation

AJ0852

4. Step on foot pedal. Air bags will expand. Smooth

out both sleeves moving your hands from the

cuffs to the yoke of the shirt. Refer to Figure 11.

Figure 11

5. When hands are at the yoke seam, grasp shirt and

gently pull sleeves down and toward you to

remove wrinkles. Refer to Figure 12.

Figure 12

FIN328N

FIN329N

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Cissell CMMSL Installation & Operation Manual

Cissell CMMSL Installation & Operation Manual

Cissell CMMSL Installation & Operation Manual

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