Cissell CBSC Installation & Operation Manual

Installation/Operation

www.cissellmfg.com

Cabinet Unit

Sleever

CAB70N

Part No. AJ0851

June 2002

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

CUS/CCBSC

An LSG Company

831 South First Street, P.O. Box 32270

Louisville, KY 40232-2270

Phone: (502) 587-1292

Sales Fax: (502) 585-3625

Service/Parts Fax: (502) 681-1275

Read and understand these instructions

before operating or servicing these machines.

WARNING

means without the expressed written consent of the publisher.

1

AJ0851

Table of

Contents

Safety.................................................................................................... 3

Installation........................................................................................... 5

Front View – CUS Sleever ................................................................... 5

Rear View – CUS Sleever .................................................................... 6

Dimensions and Specifications............................................................. 7

Electrical Data.................................................................................. 8

Motor Data ....................................................................................... 8

General Specifications ..................................................................... 8

Required Materials................................................................................ 9

Receiving Inspection ............................................................................ 9

Location Requirements......................................................................... 10

Foundation Requirements..................................................................... 10

Uncrating .............................................................................................. 10

Installing Anchor Bolts and Leveling Press ......................................... 11

Connecting Steam Supply and Return.................................................. 11

Connecting Air Service......................................................................... 11

Connecting Electrical Service............................................................... 12

Final Preparation for Use...................................................................... 12

Final Check-Out Procedure .................................................................. 12

Operation............................................................................................. 13

Operating Controls and Indicators ................................................... 13

Prepare to Dress Garmet on Buck.................................................... 15

Thread Sleeves on Buck Forms ....................................................... 15

Position Cuffs in Cuff Clamps......................................................... 16

Actuate Air Bags.............................................................................. 16

Align Seam Indicator Beam............................................................. 17

Free Cuffs from Cuff Clamps .......................................................... 17

Remove the Garment ....................................................................... 18

Prepare for Next Operation .............................................................. 18

Maintenance ........................................................................................ 19

Periodic Inspections.............................................................................. 19

Lubrication............................................................................................ 21

Adjusting Air Line Lubricator Flow Rate........................................ 22

Filling Air Line Lubricator .............................................................. 22

Cleaning Air Filter ........................................................................... 23

Cleaning Steam Strainer .................................................................. 23

Cleaning Customer-Furnished Steam Traps .................................... 23

Quality Troubleshooting....................................................................... 24

2

AJ0851

Notes

3

AJ0851

Safety

Safe operating and maintenance practices presented in

this manual are emphasized with special safety

messages. These messages are categorized as

DANGER, WARNING and CAUTION. Explanations

of these categories are listed below.

These safety messages are used throughout this

manual to identify safe practices. Signal words are

placed with descriptions or steps where the need to

maintain safe conditions is critical.

Safety signs and labels are also placed on the press.

Those signs and labels are limited messages. Where

needed, further explanations are provided in the

manual. These signs are to be inspected for readability

and replaced when missing, damaged or unreadable.

Refer to Maintenance section of this manual for

inspections process. Refer to Parts Manual for

ordering information.

Danger indicates the presence of a hazard

that WILL cause SEVERE personal injury,

death, or substantial property damage if the

danger is ignored.

DANGER

Warning indicates the presence of a hazard

that CAN cause SEVERE personal injury,

death, or substantial property damage if the

warning is ignored.

WARNING

Caution indicates the presence of a hazard

that WILL or CAN cause MINOR personal

injury or property damage if the caution is

ignored.

CAUTION

To avoid possible serious injury, ensure

that air and steam supply systems have

adequate RELIEF VALVE PROTECTION or

have the pressures sufficiently limited at

the sources for safe operating pressures

as specified for this equipment.

W333

DANGER

To AVOID possible serious injury, BEFORE

performing maintenance or repair tasks:

• Shut off and lock out ALL electric power

to the unit.

• Shut off and lock out ALL air service to

the unit.

• Shut off and lock out ALL steam service

to the unit.

• Allow heated surfaces to cool.

W399

WARNING

• Failure to install, maintain, and/or operate this machine according to the manufacturer’s

instructions may result in conditions which can produce serious injury, death, and/or

property damage.

• Do not repair or replace any part of the machine or attempt any servicing unless specifically

recommended or published in the service manual and that you understand and have the

skills to carry out.

• Whenever ground wires are removed during servicing, these ground wires must be

reconnected to ensure that the machine is properly grounded and to reduce the risk of fire,

electric shock, serious injury, or death.

W335

WARNING

4

Notes

5

AJ0851

Installation

Front View – CUS Sleever

Figure 1

CAB70N

1 Heads 8 Electrical Enclosure

2 Cuff Clamps 9 Safety Handle Assembly

3 Bucks 10 Air Cleaner

4 Right START Pushbutton (Black) 11 Left START Pushbutton (Black)

5 Measuring Lamp 12 STOP Pushbutton (Red)

6 Anchor Bolt Holes 13 Timer Selection

7 Foot Pedal

1

2

3

4

5

6

7

8

9

1

6

11

10

12

13

Installation

AJ0851

6

Rear View – CUS Sleever

Figure 2

CAB71N

1 Head Steam Inlet Hoses 6 Air Filter/Regulator/Lubricator Assembly

2 Electrical Connection 7 Low Pressure Valve Assembly

3 Pressure Arms 8 Damper Box

4 Head Steam Return Hoses 9 Exhaust Muffler

5 Blower 10 Heads Closed Microswitch

1

2

3

4

5

6

8

9

4

7

3

10

Installation

7

AJ0851

Dimensions and Specifications

Figure 3

CAB72N

1 Air Inlet 1/4 FPT 4 Steam Supply 1/2 FPT

2 .88 in. (22 mm) Diameter Anchoring Holes 5 Steam Return 1/2 FPT

3 Electrical Junction Box 4 x 4 x 2.12, .5 in. K.O.

This dimension

indicates the

pad length.

24.56 in.

(624 mm)

BUCK DIMENSIONS

6.5 in.

(165 mm)

1

2

40 in.

(1016 mm)

PLAN VIEW

2 in.

(51 mm)

MAX

3

6.25 in.

(159 mm)

2 in.

(51 mm)

58.5 in.

(1486 mm)

4

5

2 in.

(51 mm)

49.5 in.

(1257 mm)

16.5 in.

(419 mm)

5.5 in.

(139 mm)

33.75 in.

(858 mm)

MAX

11 in.

(279 mm)

REAR ELEVATION SIDE ELEVATION

Installation

AJ0851

8

Electrical Data

Motor Data

General Specifications

Nominal Voltage/Hertz/Phase* 208/60/3 230/60/3 460/60/3 575/60/3 200/50/3 220/50/3 380/50/3 415/50/3

Minimum Supply Circuit Conductor Ampacity** 18 18 9 12 20 20 9 9

Maximum Rating of

Protection Device**

Dual Element Time Delay Fuse 25A 25A 15A 20A 30A 30A 15A 15A

Inverse Time Delay Circuit Breaker 35A 35A 20A 25A 35A 35A 20A 20A

Full Load Amps 14.1 14.1 7.1 9.6 15.5 15.5 6.9 7.1

Average Running Amperes 11.3 11.3 5.7 7.7 12.4 12.4 5.5 5.7

Number of Primary Power Connections 3 + grd 3 + grd 3 + grd 3 + grd 3 + grd 3 + grd 3 + grd 3 + grd

 7KHYROWDJHVOLVWHGDUHUDWHGPDFKLQHYROWDJHV

 7KHFXUUHQWVOLVWHGDUHUDWHGIRUV\VWHPYROWDJHUDQJHVRI

 &RQGXFWRUDPSDFLW\DQGSURWHFWLRQGHYLFHVDUHGHWHUPLQHGLQDFFRUGDQFHZLWK1$7,21$/(/(&75,&&2'(,QVWDOOHUPXVWFRPSO\

ZLWKDOOORFDOFRGHVDQGRUGLQDQFHVUHODWHGWRLQVWDOODWLRQ

Motor 60 Hertz HP 60 Hertz RPM 50 Hertz HP 50 Hertz RPM

(Siemens) Blower 4.6 3450 4.0 2850

U.S. Metric

Air Pressure @ Inlet 80-100 psig 552-862 kPa

Air Consumption @ 80 psig 0.3 ft.

3

per cycle .084 liters per cycle

Operating Steam Pressure 105-115 psi 7.24-7.93 bar

Maximum Steam Pressure 125 psig 862 kPa

Steam Consumption @ 80 psig (condensed) 60 lbs. cnds/hr 27 kg/hr

Net Machine Weight 950 lbs. 431 kg

Domestic Shipping Weight 1040 lbs. 472 kg

Export Shipping Weight 1320 lbs. 599 kg

Table 1

Installation

9

AJ0851

Required Materials

NOTE: Applicable codes, ordinances,

specifications, and/or other governing data related

to installation must be complied with. The

materials listed in Table 2 may or may not conform

to these requirements.

Receiving Inspection

The press is shipped assembled and enclosed in a

plastic cover and box. Upon delivery, inspect crate and

contents for shipping damage. If crate or cover is

damaged, or signs of possible damage are evident,

have carrier note the condition on the shipping papers

BEFORE shipping receipt is signed, or advise carrier

of condition when discovered.

Remove protective cover and check items received

against items listed on packing list. If any item is

damaged or missing, a written claim should be filed

with the carrier as soon as possible.

Quantity Description Source

1

)XVHGGLVFRQQHFWVZLWFKVXLWDEOHIRUHOHFWULFDOVHUYLFHFRQQHFWHGWRSUHVVUHIHUWR

7DEOHQRWUHTXLUHGLIFLUFXLWEUHDNHULVXVHG

/RFDO

As required 7+:ZLUHRIVXLWDEOHVL]HDQGOHQJWKWRFRQQHFWWKHHOHFWULFVHUYLFHWRWKHSUHVV

UHIHUWR7DEOH

/RFDO

As required )OH[LEOHFRQGXLWDQGFRQQHFWLRQVWRHQFDVHWKHZLUHVDQGPDNHFRQQHFWLRQVUHIHU

WR7DEOH

/RFDO

1 &RPELQDWLRQVWHDPWUDSDQGFKHFNYDOYHVL]HGIRUWKHEXFNVWHDPUHWXUQOLQHDQG

VWHDPFRQVXPSWLRQUHIHUWR7DEOH

/RFDO

2 Ball shut-off valves sized for steam supply line and steam return line /RFDO

1 Ball shut-off valve sized for air supply line /RFDO

As required Pipe, couplings, unions, flanges, etc., to connect steam supply and return lines and

air supply line to press

/RFDO

4Anchor bolts /RFDO

Table 2

Installation

AJ0851

10

Location Requirements

NOTE: If a forklift is used to move the press,

exercise care that forklift arms are inserted under

the frame and DO NOT CONTACT ANY

OPERATING MECHANISM.

Moving the press to the installation location while still

attached to skid is recommended. However, the press

can be removed from skid before moving.

Removing Press from Skid

Unscrew the four shipping screws from the attaching

holes. Using a forklift, lift the press and remove the

skid.

Press should be located in an area that provides a

minimum of 24 inches (61 cm) between press and any

structure.

NOTE: The above dimensions are considered

MINIMUM working and maintenance dimensions

and SHOULD BE INCREASED if possible.

Space between the front of the table and closest

structure should be determined by work requirements,

but in no case should be less than 30 inches (76.2 cm).

Foundation Requirements

Install press on a solid, level floor such as concrete.

NOTE: Installation on a wooden floor can cause

machine to shift, which WILL result in DAMAGE

to both press and garments.

Floor should be capable of supporting 125 pounds per

square foot (56.7 kg). Remove all floor covering

material (tile, wood, carpeting, etc.) from press

mounting area.

Uncrating

To avoid possible serious injury:

• ALWAYS be careful to AVOID spring-

loaded components when working inside

unit.

• Installation MUST be performed ONLY by

qualified service personnel.

W400

WARNING

Installation

11

AJ0851

Installing Anchor Bolts and

Leveling Press

After press is in position, attach and level it to the floor

with four anchor bolts (obtain locally). Using the

frame base anchor bolt holes as a template, drill four

holes in the floor. Holes must be drilled deep enough

to properly install bolts in accordance with

manufacturer’s instructions. Securely tighten anchor

bolts.

Ensure press is level front and back, as well as left and

right. Place a spirit level on top of frame. If press is not

level, raise and lower corners as required. Place

sufficient shims between press frame and floor. Shims

should be sized to make maximum contact with floor

and frame to distribute the weight evenly. Use

industrial grout if necessary.

NOTE: Prior to bolting to floor, shim the press

frame to eliminate rocking.

Connecting Steam Supply and

Return

The steam supply connected to the press must have a

minimum constant pressure of 105 psig. The steam

return lines must have suitable traps installed between

the return connection and return line.

The following steps outline the procedure for

connecting steam supply and return lines to the press.

NOTE: Failure to properly install suitable traps

will reduce operating efficiency.

1. Connect the steam supply to the steam supply

connection with suitable strainer, pipes, elbows,

ball valve, and union.

2. Install a steam trap with an internal swing check

(or a separate trap followed by a swing check),

check valves, and ball valves between the steam

return connections and the steam return line.

Refer to Table 2.

Connecting Air Service

Air service connected to the press must have a

MINIMUM constant pressure of 80 psig (5.52 bar)

and be of ample volume to meet the requirements

listed in Table 1. Air pressure should be reduced to

75 to 80 psig (5.17 to 5.52 bar) at air inlet regulator

(Item 2, Figure 14). It is the responsibility of the

customer to connect air line with suitable pipes,

fittings, shut-off valve, union, air filter and air dryer

suitable for delivery of clean, dry air to the inlet.

NOTE: Failure to provide clean, dry air to press

WILL cause premature valve FAILURE and

UNNECESSARY DOWNTIME.

A shut-off valve and union placed at each unit is

recommended.

Installation

AJ0851

12

Connecting Electrical Service

The following steps outline the procedure for

connecting electric service:

1. Install a suitably sized fused disconnect switch or

circuit breaker as close to press as practical.

2. Remove one knockout plug from electrical

connection box.

3. Connect proper size conduit encased wires to

wires inside box.

4. Connect conduit to box.

NOTE: Refer to wiring schematic enclosed in

control panel.

Final Preparation for Use

NOTE: The press passed a thorough inspection

before it was shipped; however, due to unusual

vibration encountered during shipment, some cap

screws, nuts, screws or fittings may have loosened.

After press is installed, all covers and guards should be

removed and the following performed:

Final Check-Out Procedure

1. Open the ball valve on the steam line. Open

slowly to prevent water hammer. Allow 10 to

15 minutes for the heat exchanger and heads to

reach working temperature.

2. Turn on the electrical supply to the machine and

depress the left START pushbutton on the safety

handle.

3. When the blower motor starts to run, make

certain air is blowing out of the muffler and not

sucking in. If no air is exhausting at the muffler,

check to make sure the blower is turning in the

direction indicated by the arrow on the blower

casing.

4. Depress the red STOP pushbutton to stop the

motor.

5. Turn on the air supply to the unit.

6. Close both cuff clamps.

7. Depress the left START pushbutton on the safety

handle to start the blower.

8. Step on the foot pedal to fill the air bags with low

pressure air, and illuminate the measuring lamp.

9. Lift the measuring rod to a point midway

between the upper and lower limits of its travel.

10. Press both START pushbuttons. The heads will

lift to the height indicated by the measuring light

beam. The bucks will move between the heads,

and the heads will close.

11. At the preselected time indicated on the timer, the

heads will release. The bucks will return to the

OUT position. The bags will deflate. The blower

continues to run, exhausting to the atmosphere.

12. Depressing the red STOP pushbutton at any time

will cancel the cycle, the unit will return to the

AT REST position, and the blower will shut off.

To avoid possible serious injury, shut off

and lock out ALL electric power BEFORE

connecting electrical service to unit.

W401

WARNING

To avoid possible serious injury, BEFORE

making final check out:

• ALWAYS shut off services to unit

BEFORE removing guards and covers to

do ANY maintenance, service, setup,

adjustments or repair tasks.

• Shut off AND lock out ALL electric power

to unit.

• Shut off AND lock out ALL air service to

unit.

• Shut off AND lock out ALL steam service

to unit.

• Let heated surfaces cool.

W402

WARNING

FAILURE to perform the required checks

and make corrective actions as required

could result in damage to the press.

W443

CAUTION

13

AJ0851

Operation

Operating Controls and Indicators

Figure 4

CAB70N

1 Cuff Clamp 5 Foot Switch

2 Right START Pushbutton (Black) 6 Left START Pushbutton (Black)

3 Measuring Rod 7 STOP Pushbutton (Red)

4 Measuring Lamp 8 Timer

4

2

1

5

6

3

7

8

Operation

AJ0851

14

Refer to Figure 4.

Control or

Indicator

Function Position or Indication

Foot Switch (5) Supplies low pressure air to the air bags;

illuminates measuring lamp

Press to inflate bags and to illuminate measuring lamp.

Cuff Clamp (1) Holds cuffs in proper position

Measuring Rod

(3) and Measuring

Lamp (4)

Aligns shoulder seams with heads so that

proper area of sleeve is pressed

Move measuring rod up or down until measuring lamp

beam coincides with shoulder seam.

START

Pushbutton

Switches (Black)

(2, 6)

Starts automatic cycling Press when measuring lamp beam coincides with

shoulder seam.

STOP Pushbutton

Switch (Red) (7)

Cancels automatic cycle; stops blower Press to stop cycle.

Timer (8) Determines length of pressing cycle Clockwise rotation increases length of pressing cycle.

Tab le 3

Operation

15

AJ0851

Prepare to Dress Garmet on Buck

With the right hand, grasp garment from the damp box

in the area of the collar point. Swing the garment in

front of you, enabling you to grasp the opposite end of

the collar with your left hand.

Figure 5

Thread Sleeves on Buck Forms

Move your arms forward, passing the shoulders of the

garment over the cuff clamps. A slight downward

motion will start the sleeves to go over the forms at

this point. With the left hand, press down on the center

of the yoke. This will put the sleeves completely over

the forms.

Figure 6

CAB74N

CAB75N

Operation

AJ0851

16

Position Cuffs in Cuff Clamps

With the right hand, put the ends of the right cuff

under the cuff clamp. Straighten the gusset, if

necessary, with the left hand. Now press the cuff clamp

knob to the right with the palm of your right hand. Set

the left cuff in place and close the cuff clamp knob

with the palm of the left hand.

Figure 7

Actuate Air Bags

With the left hand at the center of the yoke, apply

slight pressure so as to smooth out any wrinkles. At

the same time, step on the pedal, which will supply

low pressure air to the bags.

Figure 8

CAB76N

CAB77N

Operation

17

AJ0851

Align Seam Indicator Beam

With the right hand, grasp the measuring rod handle

and move it until the indicator light is on the shoulder

seam. Press both START pushbuttons with the thumbs.

Keep depressed until the heads are closed. Release and

wait for the automatic cycle to end. Adjust pressing

time by turning the timer control knob.

Figure 9

Free Cuffs from Cuff Clamps

Grasp the left cuff with the left hand and the right cuff

with the right hand (in the button area). Pull toward

you to free the button end of the cuff from the clamp.

Now push the cuffs forward. This action will turn the

sleeves slightly and prevent the gussets from being

caught on the cuff clamps.

Figure 10

CAB78N

CAB79N

Operation

AJ0851

18

Remove the Garment

As you bring the sleeves up off the forms, bring both

hands together. Slip the right cuff into the left hand

and the left cuff into the right hand.

Figure 11

Prepare for Next Operation

By stretching the arms to the sides (or out) you will

find that this has turned the garment over so that the

label is facing up. This is the proper position of the

garment for the next pressing operation.

Figure 12

CAB80N

CAB81N

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