SICK L29 Operating instructions

Type
Operating instructions
OPERATING INSTRUCTIONS
L29
Single-beam photoelectric
safety switch
en
SICK AG • Industrial Safety Systems
Erwin-Sick-Straße 1
D-79183 Waldkirch • www.sick.com
8017291/11OT/2019-07-15 • TF_29
Printed in Germany (2019-07) All rights re-
served • Subject to change without notice
1 About this document
Please read these operating instructions care-
fully before using, assembling, operating or
servicing the L29 single-beam photoelectric
safety switch. Pay particular attention to Chap-
ter 2 "On safety". This document is an original
document.
1.1 Purpose of this document
These operating instructions are intended to
provide instructions for technical personnel of
the machine manufacturer or operator on the
safe assembly, electrical installation, commis-
sioning, operation and maintenance of the L29
single-beam photoelectric safety switch.
In addition, for planning and using protective
devices such as the L29 single-beam photoe-
lectric safety switch, technical skills are
required that are not covered by this docu-
ment.
The official and legal regulations for operating
the L29 single-beam photoelectric safety
switch must always be adhered to.
1.2 Symbols used
Warning!
A warning indicates a specific or pote
n-
tial hazard. This is intended to protect
you against accidents.
Read the warnings carefully and follow
them.

Sender and receiver
The symbol
designates the sender and
the symbol
the receiver.
2 On safety
Warning!
So that the protective device fulfills the
requirements for Type 2 of IEC 61496,
the
L29 single-beam photoelectric safe-
ty switch must be operated with a test
device of the UE410
-MU family.
Warning!
In addition, the safety instructions and
warnings in the documentation of the
test device connected must be followed.
2.1 Qualified safety personnel
The L29 single-beam photoelectric safety switch
may only be assembled, operated, tested, serviced
and used by qualified safety personnel.
A qualified person
has taken part in adequate technical training
and
has been instructed by the machine operator in
machine operation and the applicable safety
guidelines
and
has access to these operating instructions.
2.2 Applications of the device
In conjunction with an external test device from the
UE410-MU family, the L29 single-beam photoelec-
tric safety switch is a Type 2 electro-sensitive
protective device (ESPE) in accordance with
IEC 61496-1 and IEC 61496-2. In combination they
can be used in safety applications up to Category 2
according to EN ISO 13849, SILCL1 according to
EN 62061 or up to PL c according to EN ISO
13849.
It fulfills the requirements of the Machinery Di-
rective and is for:
Hazardous area protection
Access protection.
The single-beam photoelectric safety switches
must be installed so that the hazardous area can
only be reached by breaking the light path be-
tween sender and receiver.
If there is somebody in the hazardous area, the
system must not be able to start.
2.3 Correct use
The L29 single-beam photoelectric safety switch
may only be used as described in Chapter 2.2
"Applications of the device".
If used in any other way or if alterations are made
to the device including in the context of assem-
bly and installation this will render warranty
claims directed to SICK AG void.
2.4 General safety notes and protective
measures
Safety notes!
Observe the following to ensure the safe
use of the
L29 single-beam photoelec-
tric safety switch as intended.
The national and international legal specifica-
tions apply to the installation and use of the L29
single-beam photoelectric safety switch, to its
commissioning and to technical inspections re-
peated at regular intervals, in particular:
Machinery Directive
The Work Equipment Directive
The work safety regulations and safety regula-
tions
Any other relevant safety regulations.
The manufacturer and operator of the machine
on which the L29 single-beam photoelectric
safety switch is used are responsible for coordi-
nating and complying with all applicable safety
specifications and regulations, in cooperation
with the relevant authorities.
Inspection instructions for these operating in-
structions (see Chapter 6 "Commissioning")
must be strictly observed.
The checks must be carried out by qualified
safety personnel or specially qualified and au-
thorized personnel and must be recorded and
documented to ensure that the tests can be re-
constructed and retraced at any time.
These operating instructions must be made
available to the operator of the machine on
which the L29 single-beam photoelectric safety
switch is used. The machine operator must be
instructed by qualified safety personnel and
read the operating instructions.
2.5 Disposal
Always dispose of unusable devices in ac-
cordance with national waste disposal
regulations.
Note
We will be glad to assist you in the disposal of
these devices. Please contact us.
3 Product description
The L29 single-beam photoelectric safety switch is
an opto-electronic sensor that works with a sender
(L29S) and a receiver unit (L29E). The L29S has a
test input (T1), with which the correct functioning
of the senders can be checked. In conjunction with
an external test device of the UE410-MU family,
this photoelectric switch is suitable for Category 2
safety requirements (EN ISO 13849), SILCL1
(EN 62061) or PL c (EN ISO 13849).
For use in other applications there is a second test
input (T2) available that, unlike T1, reacts to an in-
verted signal.
4 Mounting
4.1 Minimum distance for access
protection
A minimum distance must be maintained between
the light beams and the hazardous point. This en-
sures that the hazardous point can only be
reached if the dangerous state of the machine has
been stopped completely.
According to EN ISO 13855 and EN ISO 13857 the
minimum distance depends on:
The stopping time of the machine or system (the
machine stopping time can be obtained from the
machine documentation or must be determined
by measurement)
The response time of the complete protective
device
The approach speed
Number of beams/beam separation.
Danger of detection failure!
Persons who are in the hazardous area,
but not in the light path between sender
and receiver will not be detect
ed. It
must therefore be ensured that the m
a-
chine can only operate in a dangerous
state if no one is in the hazardous area.
The
L29 single-beam photoelectric safe-
ty switch must not be used as hand and
finger prote
ction.
No pr
otective function without suffi-
cient minimum distance!
The mounting of the photoelectric
switches with the correct minimum di
s-
tance to the hazardous point is a
prerequisite for effective protection. The
photoelectric switches are to be fitted
so that when
the light beam is broken,
the hazardous point can only be
reached if the dangerous state has
been eliminated.
Fig. 1: Access protection with L29single-beam
photoelectric safety switch
In accordance with EN ISO 13855 and EN ISO
13857, the minimum distance S is calculated as
follows:
Note
The following calculation diagram shows an exam-
ple calculation of the minimum distance.
Depending upon the application and the environ-
mental conditions, another calculation diagram
may be required.
The following formula is used to perform the cal-
culation:
S = K × T + C [mm]
where
S = minimum distance [mm]
K = Approach speed 1.6 [m/s]
T = Machine stopping time + response time of the
whole protective device
C = Addition, dependent on the number of beams
(1, 2, 3 or 4) see Tab. 1.
Number of
beams
3
4
Height of the
beams above
ground [mm]
900
300
700
1100
300
600
900
1200
Addition C
[mm]
850
850
Tab. 1: Variables for calculation of the minimum
distance
4.2 Minimum distance to reflective
surfaces
The light beams from the sender may be deflected
by reflective surfaces. This can result in persons
not being detected.
Therefore, all reflective surfaces (RS) and objects
(e.g. material bins) must be kept at a minimum
distance (a) from the single-beam photoelectric
safety switch.
Fig. 2: Minimum distance from reflective surfaces
How to determine the minimum distance from
reflective surfaces (RS):
Measure the distance (D) [m], between sender
and receiver.
Read the minimum distance (a) [mm] from the
diagram.
Note
The minimum distances to reflective surfaces only
apply where the light path is clear. By using trans-
parent protective screens, these distances can be
altered. Consult information given by the individual
manufacturers.
Avoid mutual inter
ference between
single
-beam photoelectric safety
switches!
If several single
-beam photoelectric
safety switches are used, the aperture
angle/receiving angle of the sensors
must be carefully taken into account to
exclude mutual interference.
5 Electrical installation
Shut down the dangerous state of the
system!
Make sure that the dangerous state of
the machine is switched off and r
e-
mains switched off.
The single-beam photoelectric safety switch com-
plies with the rules for electromagnetic
compatibility (EMC) for the industrial sector (Radio
Safety Class A). Radio interference cannot be ruled
out when used in residential areas.
In accordance with its classification as Type 2 as
per IEC 61496, the single-beam photoelectric
safety switch may only be operated with an exter-
nal test device of the UE410-MU family. To
connect the sensors, refer to the corresponding
operating instructions for the test device or for the
higher-order control system.
The L29E receiver has complementary output sig-
nal switching devices: = dark switching for HIGH
light interruption output; Q = light switching for
HIGH light reception output, see Fig. 3.
Fig. 3: Complementary output signal switching
device
5.1 Connection
Connector version
Plug in the female cable connector with the power
off and fasten in place, see Fig. 4.
Fig. 4: Connection type, cable with plug, 4 pin,
M12
Connect test input T1 of the sender (4) with
output X2 of the test device (UE410-MU fam-
ily).
Connect switching output Q of the receiver
(4) with input l2 of the test device (UE410-
MU family).
Connect power supply as shown in the dia-
gram with contacts 1 and 3 of the sender
and receiver.
Note
For applications that do not have to conform to
the requirements of IEC 61496 for Type 2, in-
stead of the T1 test input, the T2 test input
(that reacts to an inverted signal) can be used
with another test device. The two test inputs
differ as follows:
T1: LOW activates the test (T1 < 2 V: sender
test active = sender does not send, T1 > 5 V:
sender sends).
T2: HIGH activates the test (T2 > 5 V: sender
test active = sender does not send, T2 < 2 V:
sender sends).
Warn
ing!
Only one test input may be operated at
any time. T1 and T2 must not be ope
r-
ated simultaneously.
Only test input T1 may be used with an
external
test device of the UE410-MU
family.
5.2 Usage in cascade
Fig. 5: Example for L29 connection in a two
device cascade (T = test device)
6 Commissioning
6.1 Alignment of the Sensors and
LED Displays
Fit the L29S and L29E opposite one another
using suitable brackets (e.g., SICK mounting
brackets) and approximately align them.
When doing so, consider the scanning
range, see Chapter 7 "Technical data".
Apply operating voltage to the L29S and
L29E (see type label). Green function display
illuminates on L29S and L29E.
Position the L29E receiver in the beam path
of the L29S sender. Align the light spot onto
the L29E, until the yellow receive indicator il-
luminates. The L29E receiver is reliably
detected. If it flashes or does not illuminate,
re-adjust, clean or check the operating con-
ditions of the single-beam photoelectric
safety switch.
6.2 Inspection instructions
Check the protective device as described below
and in accordance with the applicable standards
and regulations.
These inspections also serve to detect the effect
of interference light sources and other unusual
environmental influences on the protection.
These checks must therefore always be per-
formed.
Minimum distance S
RS
6.2.1 Checks before initial commissioning
Access to the hazardous area must only be
possible by interruption of the light path be-
tween the sender and the receiver.
It should not be possible to step over the
light path between sender and receiver,
crawl beneath it, or go around it.
Also check the effectiveness of the protec-
tive device of the machine in all operating
modes in which the machine can be set.
Ensure that all operators have been in-
structed by the qualified safety personnel of
the machine user before they start working
on a machine protected by an L29 single-
beam photoelectric safety switch. Instruction
is the responsibility of the machine user.
To ensure correct functioning, carry out sub-
sequent checks in accordance with Chapter
6.2.3 "Regular testing of the effectiveness of
the protective device".
6.2.2 Regular inspection of the protective
device by qualified safety personnel
Check the system following the inspection
intervals specified in the national rules and
regulations. This procedure ensures that any
changes to the machine or tampering with
the protective device are detected after ini-
tial commissioning.
If substantial alterations to the machine or
protective device were carried out or the
single-beam photoelectric safety switch was
modified or repaired, then re-inspect the
system in the same fashion as for initial
commissioning.
6.2.3 Regular testing of the effectiveness of
the protective device
The effectiveness of the protective device
must be checked regularly, e.g., daily or at the
beginning of work, by qualified and authorized
personnel using the correct test object.
Cover each light beam completely with a
non-transparent test object (min. 30 mm di-
ameter) at the following positions:
Immediately in front of the sender
In the middle, between the sender and the
receiver (or the deflector mirrors)
Immediately in front of the receiver
Where deflector mirrors are used, imme-
diately in front of and behind the mirror.
This must have the following outcome:
For as long as the light beam is interrupted,
it must not be possible to initiate the dan-
gerous state.
6.2.4 Compliance with EU directives
EU declaration of conformity (excerpt)
The undersigned, representing the following
manufacturer herewith declares that the product
is in conformity with the provisions of the follow-
ing EU directive(s) (including all applicable
amendments), and that the respective stand-
ards and/or technical specifications are taken
as the basis.
Complete EU declaration of conformity for down-
load: www.sick.com
7 Technical data
7.1 General system data
Minimum
Typical
Maximum
Scanning range
6 m
Light sender
1)
, Light type
LED, visible red light (650 nm)
Aperture angle/receiving angle
±5°
Light beam diameter Approx. 25 mm at a distance of 1 m
Supply voltage U
V
at the device
2)3) 4)
19.2 V
24 V
30 V
Residual ripple
5)
≤5 V
SS
Current consumption sender/receiver
6)
≤30 mA/≤30 mA
Output signal switching device (OSSD)
7)
PNP, Q
Signal voltage HIGH (L29E)
U
V
2.5 V
U
V
3.2 V
Signal voltage LOW (L29E) 1 V
Output current I
A
(L29E)
100 mA
Response time
8)
Power down time (on interruption/test)
540 µs
Power-up delay (light path clear/end of
test)
540 µs
Test duration
9)
2.6 ms
Response time
10)
For one sensor pair
30 ms
For two sensor pairs
32.6 ms
For three sensor pairs
35.2 ms
For four sensor pairs
37.8 ms
Test input T1 for sender
Sender off
T1 <2 V
Sender on
T1 >5 V or not connected
Test input T2 for sender
Sender off
T2 >5 V
Sender on
T2 <2 V
Output signal (receiver only)
LOW: Light beam interrupted; HIGH light beam clear
Safety technology parameters
Type
Type 2 (IEC 61496), PDF-T (IEC 60947-5-3)
11)
Safety integrity level
12)
SIL1 (IEC 61508), SILCL1 (EN 62061)
11)
Category
2 (EN ISO 13849)
11)
Maximum demand rate
13)
15/min (EN ISO 13849)
11)
Performance level
12)
PL c (EN ISO 13849)
11)
PFH
D
: probability of dangerousfailure per
hour
1 x 10
–6
T
M
(mission time) 20 years (EN ISO 13849)
Protection class
14)
III
Enclosure rating IP 66, IP 67, IP 69K
Length of cable sender/receiver
30 m ea.
Ambient temperature
Operation
40°C to +60°C
Storage 40°C to +75°C
Air humidity
15%
95% (non
condensing)
Weight
80 g
Housing material
VISTAL™
1 )
Average service life 100,000 h at T
U
= +25°C.
2 )
The external power supply of the device must be capable of buffering brief power failures of 20 ms as specified in
EN 60204. Suitable power supplies can be obtained as accessories from SICK (Siemens Series 6 EP 1).
3 )
A fuse with max. 2 A must be placed in the isolated 24 V DC circuit of the device to limit the available power.
4 )
The L29S and the L29E may only be operated with a shared power supply with the external test device (UE410MU family).
5 )
Must not exceed or fall short of U
V
tolerances.
6 )
Without load
7 )
Output signal switching device for controlling the down-stream test device, no OSSD according to IEC 61496-1 Output Q
short-circuit protected
8 )
Signal delay time with resistive load.
9 )
Where there is resistive load, the signal duration for applying the test signal (sender) and reaction output signal (receiver),
can be extended in the case of a single fault.
10 )
Value applicable in connection with the external test device (UE410 MU family).
11 )
Only applicable in connection with the external test device (UE410 MU family).
12 )
For more detailed information on the exact configuration of your machine/unit, please consult your corresponding
SICK subsidiary.
13 )
Between two demands on a safety-related response of the device, at least 100 internal or external tests must be carried
out.
14 )
The power supply unit must provide safe isolation according to IEC 61140 (SELV/PELV).
7.2 Dimensional drawings (all dimensions in mm)
Fig. 6: L29
8 Ordering information
Components Type Part no.
Sender L29S-3D3430 2075831
Receiver
L29E-3P3430
2075833
1
Optical axis (sender and receiver)
2
Passage drilling, Ø 3.1 mm
3
Status indicator LED, yellow: Status of re-
ceived light beam
4
LED indicator green: power on
5
Cable with plug, M12, 4-pin
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SICK L29 Operating instructions

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