Coleman 9943 Series Owner's manual

ASSEMBLY

INSTRUCTIONS FOR

9943 SERIES

GAS BARBECUE GRILL

9943-054 (04/26/02)

LOOK INSIDE FOR:

Easy Assembly Instructions

Repair Parts List

Safety, Maintenance

and Cleaning Tips

Coleman Company, Inc.

3600 N. Hydraulic

Wichita, KS 67219

Internet site:

www.coleman.com

1-800-356-3612

TDD: 316-832-8707

9-Volt

Battery

Included

LP Tank

Sold

Separately

WARNING:

THE EDGES OF SHEET METAL PARTS CAN CAUSE INJURY

IF NOT HANDLED WITH CARE

.

USE EXTREME CAUTION!

IMPORTANT!

TO ENSURE PROPER GAS FLOW, BURNER

CONTROL VALVES MUST

BE “OFF” BEFORE

OPENING THE GAS CYLINDER VALVE.

AASSSSEEMMBBLLEERR//IINNSSTTAALLLLEERR::

L

EAVE THESE INSTRUCTIONS WITH THE CONSUMER

.

CCOONNSSUUMMEERR//UUSSEERR::

R

EAD ALL THESE INSTRUCTIONS AND KEEP THEM IN A

SAFE PLACE FOR FUTURE REFERENCE

.

WARNING

Combustion by-products produced when using this product contain

chemicals known to the State of California to cause cancer, birth

defects, or other reproductive harm.

(Pg. 2)

ÖÖ

#2 Phillips Screwdriver

ÖÖ

3/8”, 7/16” and 11/16” Open End Wrenchs

ÖÖ

3/8” Square Drive Ratchet Wrench

ÖÖ

3/8” Square Drive Extension

ÖÖ

Electric or Cordless Screwdriver

ÖÖ

#2 Phillips driver bit

ÖÖ

#T-20 6-Lobe Screwdriver

TORX BIT SOCKET INCLUDED

ADDITIONAL TOOLS NEEDED:

OPTIONAL TOOLS:

ÖÖ

#T-20, 3/8” Square Drive Torx Bit Socket

(Pg. 3)

1-A

1-A. Assemble the Electrode to the Left Burner

Casting using one self-tapping screw (KE).

ÖÖ

Tighten all fasteners.

ÖÖ

Assemble the Electrode to the Left Burner Casting per illustration (1-A).

ÖÖ

Assemble the Electrode to the Right Burner Casting illustration (1-B).

Step

1

1-B

KE

Electrode

Right Burner Casting

Electrode

KE

Left Burner Casting

1-B. Assemble the Electrode to the Right Burner

Casting using one self-tapping screw (KE).

ÖÖ

Tighten all fasteners.

KE

(KE)

#6-32 x 3/8 Self-tapping Screw

(2) Qty.

Hardware shown actual size

(Pg. 4)

ÖÖ

NOTE: The grill is upside-down during this

assembly step.

ÖÖ

Assemble the CONSOLE CASTINGS.

ÖÖ

Use a large piece of cardboard or a ground

cloth to protect the painted finish on the

castings.

ÖÖ

Lay all three castings on a level surface with

the top (smooth) surface downward.

2-A

2-B.

Assemble the Right Console Casting to the Center Console Casting. Three Alignment Pins

mate with three Alignment Holes in castings. Fasten with four SCREWS (MG) and four HEX

NUTS (BV) and one Clip (NH). See Detail 2-C and Detail 2-D for location of Clip (NH).

Tighten the fasteners.

ÖÖ

Repeat Step 2-B to assemble the Left Console Casting to the Center Console Casting.

2-A. Lay all three castings on a level surface with the smooth

(top) surface downward.

2-B

Right Console Casting

Left Console Casting

Center Console Casting

Step

2

(MG)

1/4-20 x 7/8 Hex Head Cap Screw

(8) Qty.

Hardware shown actual size

Hardware

shown actual

size

(BV)

1/4-20 Hex Nut

(8) Qty.

(NH)

Clip

(2) Qty.

Right Console Casting

Alignment Pin

Alignment Hole

NH

MG

BV

NH

BV

MG

BV

MG

BV

Another

View of

Clip (NH)

2-C

2-D

(Pg. 5)

ÖÖ

NOTE: The grill is upside-down during this assembly step.

ÖÖ

Assemble the Tool Rack to the console.

ÖÖ

Assemble the Towel Rack to the console.

3-A

Step

3

Squeeze

the Towel

Rack to

slip into

the

mounting

holes.

Squeeze

the Tool

Rack to

slip into

the

mounting

holes.

(Pg. 6)

ÖÖ

NOTE: The grill is upside-down during this assembly step.

ÖÖ

Assemble the 9-VOLT BATTERY to the ELECTRODE MODULE.

ÖÖ

Attach two wires (27” long) from the ELECTRODE MODULE labeled LB1 and LB2 to the LEFT BURNER (thread thru wire clip).

ÖÖ

Attach two wires (27” long) from the ELECTRODE MODULE labeled RB1 and RB2 to the RIGHT BURNER.

ÖÖ

Verify that two wires are attached from the MAIN BURNER to the ELECTRODE MODULE labeled MB1 and MB2 (factory installed).

ÖÖ

Verify that two wires are attached from the IGNITER BUTTON to the ELECTRODE MODULE on the left side (factory installed).

Step

4

4-A

4-B

Left Burner

Right Burner

4-C

Right Burner

Electrode Wires

Left Burner

Electrode Wires

Main Burner

Electrode Wires

Igniter Button

Wires

NOTE: Wires are

factory installed to the

Electrode Module.

9-Volt Battery

ELECTRODE MODULE

Left Side

Caution: Insure that the

wires DO NOT touch hot

surfaces such as the grill

casting!

ELECTRODE

MODULE

ELECTRODE

MODULE

MB1

LB1

RB1

MB2

LB2

RB2

Thread Wires

through Wire

Clip

Thread Wires

through Wire

Clip

(Pg. 7)

5-A 5-B

5-C

5-A. Assemble the PEDESTAL LEFT PANEL to the

PEDESTAL BACK PANEL.

ÖÖ

Insert the flat lip of the PEDESTAL LEFT PANEL

into the curled lip of the PEDESTAL BACK

PANEL, taking care to align the bolt holes.

ÖÖ

Assemble the PEDESTAL PANELS.

(DX)

#10-24 x 1/2 Self-tapping Screw

(2) Qty. Per Side Panel

Hardware shown actual size

5-C. LOOSELY fasten together with one SCREW (DX).

One at top only.

ÖÖ

NOTE: You will tighten this screw LATER, after the

panels are fastened to the grill console in Step 8-B

(this helps with alignment).

ÖÖ

Repeat Step 5 to assemble the RIGHT PANEL.

Pedestal

Left

Panel

Pedestal

Back

Panel

DX

Step

5

Use Tool Through

Opening

Stop (1) Turn

Before Tight

DX

Pedestal

Back

Panel

Pedestal

Left

Panel

(Pg. 8)

ÖÖ

Assemble PROPANE TANK RETAINER WIRE to the Pedestal Back Panel.

6-A

6-A. Assemble Propane Bottle Retainer Wire to the Pedestal Back Panel.

ÖÖ

Squeeze the Wire and insert into Bottle Retainer Bracket on Pedestal Back Panel.

Step

6

Propane

Bottle

Retainer

Wire

Bottle

Retainer

Bracket

Pedestal Back Panel

(Pg. 9)

ÖÖ

NOTE: The grill is upside-down during this assembly step.

ÖÖ

Place the PEDESTAL onto the CONSOLE.

Step

7

7-A

7-B

7-C

7-A. Place the PEDESTAL onto the CONSOLE.

ÖÖ

Align the studs and pins with the assembly holes.

7-B. Align four studs with holes in

the Center Burner Casting.

ÖÖ

Align two pins (part of the

casting) with two holes in the

Pedestal.

7-C. Align two

studs with

holes in the

right pedestal

panel

(shown).

ÖÖ

Align two

studs with

holes in the

left pedestal

panel on the

opposite side

(not shown).

Pins (2)

View From Back Of Grill

View From Front Of Grill

Console

Pedestal

Studs (4)

Center

Burner

Casting

Pedestal

Right

Pedestal

Panel

Studs (2)

Per Side

(Pg. 10)

ÖÖ

NOTE: The grill is upside-down during this assembly step.

ÖÖ

Fasten the PEDESTAL to the CONSOLE per Step (8-A).

ÖÖ

Tighten and secure the Pedestal Panel Fasteners per Step (8-B).

Step

8

8-A

8-B

EY

8-A. Assemble four HEX NUTS (EY),

one on each stud that protrudes up

from the casting into the pedestal

(they can be reached through the

front door opening).

ÖÖ

Assemble two on the right pedestal

panel (shown in Illustration 7-C and

8-A). and two on the left pedestal

panel (not shown).

ÖÖ

Tighten all fasteners.

8-B. Tighten the two screws (DX) loosely fastened earlier in Step 5-C.

Ö

Lock the two screws (DX) holding the PEDESTAL PANELS together with (2)

HEX NUTS (EY).

Ö

One HEX NUT (EY) assembles onto the right pedestal panel as shown. One

HEX NUT (EY) assembles onto the left pedestal panel.

Ö

Tighten all fasteners.

(EY)

#10-24 Hex Nut

(6) Qty.

Hardware shown actual size

DX

EY

DX

(Pg. 11)

ÖÖ

NOTE: The grill is upside-down during this assembly step.

ÖÖ

Fasten the FRONT CONSOLE PANEL to the PEDESTAL.

Step

9

9-A. Assemble four SCREWS (CW) through the FRONT CONSOLE PANEL to the PEDESTAL.

ÖÖ

Tighten all fasteners.

9-A

(CW)

#10-24 x 3/8 Self-tapping Screw

(4) Qty.

Hardware shown actual size

CW

(Pg. 12)

10-A

10-B

ÖÖ

NOTE: The grill is upside-down during this assembly step.

ÖÖ

HINT: A second person may be helpful when aligning the Base Casting.

ÖÖ

Assemble the Base Casting to the Pedestal.

Step

10

(EY)

#10-24 Hex Nut

(9) Qty.

Hardware shown actual size

10-A. Carefully place the Base Casting onto the

Pedestal.

ÖÖ

The Base Casting has nine factory installed

studs. Carefully align the nine studs with the

nine matching holes in the Flange of the

Pedestal.

10-B. Assemble nine Hex Nuts (EY) to the nine

studs in the Base Casting.

ÖÖ

Tighten all fasteners.

Base Casting

Flange of Pedestal

with Nine Holes

EYEY

(9) Places

EY

(Pg. 13)

11-A

11-B

11-A. Assemble locking casters to front of base.

ÖÖ

Assemble non-locking casters to back of base.

ÖÖ

Make sure hex bottoms out on base.

11-B. Fasten wheels tight against the Base Casting.

ÖÖ

Use an 11/16” open end wrench to tighten the Hex Collar against

the Base Casting.

ÖÖ

NOTE: The grill is upside-down during this assembly step.

ÖÖ

Assemble casters.

ÖÖ

Level and tighten the casters.

Hex Collar

Front

Step

11

Non-Locking Caster

Locking Caster

Base

(Pg. 14)

12-A

ÖÖ

NOTE: Use a ground cloth to protect the paint finish during this step.

ÖÖ

Check that all fasteners are tightened before turning the grill Right-Side-Up.

ÖÖ

Carefully turn the grill Right-Side-Up.

Step

12

Protect with groundcloth

Control Panel this side.

(Pg. 15)

ÖÖ

Complete Assembly of the Console to the Pedestal.

Step

13

13-A. Assemble four HEX NUTS (EY) onto the four studs that protrude through

the center burner casting.

ÖÖ

Tighten all fasteners.

EY

(EY)

#10-24 Hex Nut

(4) Qty.

Hardware shown actual size

13-A

View of Inside of Main Burner

(Pg. 16)

ÖÖ

Assemble the BURNER to the RIGHT CONSOLE.

ÖÖ

Slip BURNER TUBE through RIGHT CONSOLE per detail 14-A.

ÖÖ

Align BURNER TUBE with VALVE TUBE per detail 14-B.

ÖÖ

Slip BURNER TUBE over VALVE TUBE per detail 14-C.

ÖÖ

Fasten BURNER in place per detail 14-D.

Step

14

11-D. Fasten the burner in place with two WINGNUTS (JD).

ÖÖ

Tighten all fasteners.

14-A

14-B

14-D

14-C

Burner

JD

Burner Tube

Valve Tube

Right Console

(JD)

#10-24 Stamped Wing Nut

(2) Qty.

Hardware shown actual size

Caution: Assemble the

wires BELOW the burner

tubes!

(Pg. 17)

ÖÖ

Assemble the BURNER to the LEFT CONSOLE.

ÖÖ

Slip BURNER TUBE through LEFT CONSOLE per detail 15-A.

ÖÖ

Move the Flexible Fuel Hose downward to give clearance for inserting the burner tube.

ÖÖ

Slip BURNER TUBE over VALVE TUBE per detail 15-C. The Flexible Fuel Hose and Wiring

must be routed BELOW

the burner tube per detail 15-D.

ÖÖ

Fasten BURNER in place per detail 15-D.

Step

15

15-A

(JD)

#10-24 Stamped Wing Nut

(2) Qty.

Hardware shown actual size

15-B

15-D

15-C

Left Console

Left Burner

Flexible Fuel Hose

Burner Tube

JD

15-D. Fasten the burner in place with two WINGNUTS (JD).

ÖÖ

Tighten all fasteners.

Valve Tube

Flexible

Fuel Hose

Caution: Assemble the

wires BELOW the burner

tubes!

TEST THE IGNITER:

A SPARK SHOULD APPEAR AT

ELECTRODE TIP

.

I

F THE SPARK DOES NOT

APPEAR

:

-CHECK THE WIRE

CONNECTIONS TO THE

MODULE

.

-CHECK PROPER

ASSEMBLY OF FRESH

9-VOLT BATTERY.

(Pg. 18)

16-A

16-A. Assemble the DOOR LATCH with two SCREWS (CW).

NOTE: You may have to adjust door latch to insure proper

alignment of door latch post. Refer to Step 18-B.

ÖÖ

Assemble the DOOR LATCH to the PEDESTAL.

Step

16

KE

Door Latch

KE

(KE)

#6-32 x 3/8 Self-tapping Screw

(2) Qty.

Hardware shown actual size

(Pg. 19)

17-A

17-A. Attach the DOOR HANDLE to the DOOR with two SCREWS (FZ).

17-B

ÖÖ

Assemble the DOOR HANDLE to the DOOR.

ÖÖ

Assemble the DOOR LATCH POST to the DOOR.

Step

17

(LF)

#8-32 x 1/2 Self-tapping Screw

(2) Qty.

Hardware shown actual size

17-B. Attach the DOOR LATCH POST to the DOOR with two SCREWS (CW).

(KE)

#6-32 x 3/8 Self-tapping Screw

(2) Qty.

Hardware shown actual size

KE

LF

Door Latch Post

Door Handle

18-A

(Pg. 20)

ÖÖ

Assemble the DOOR to the PEDESTAL.

ÖÖ

Adjust the DOOR LATCH on the PEDESTAL for proper door closure.

Step

18

18-A. Attach the DOOR to the PEDESTAL with four SCREWS (GA).

(GA)

#10-24 x 3/8 Flat Head Screw

(4) Qty.

Hardware shown actual size

18-B. Adjust the DOOR LATCH on the PEDESTAL for proper

door closure.

ÖÖ

Tighten all fasteners.

Door Latch

GA

(4) Places

Door

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