CBT BASIC TURNKEY
#80996381
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2
System CalibrationLiquidRun Sequence
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3
System Diagram
Pump Cal.
Installation
HMI Display
Run Sequence
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4
SYSTEM DIAGRAM
Dry Weight
1627.04lbs [739kg]
Service Required
230VAC/3ph/60Hz/
30A
Capacity
up to 100kg (200lbs)
CBT BASIC TURNKEY ASSEMBLY
Seed Inlet Hopper
Air Regulator
Control Panel
Chemical Inlet Wand
Caster Kit (4)
Chemical Inlet
Dust Evac
Filter Bag (spare)
Dust Port
Seed Discharge
Mixing Bowl
Calibration Scale
IP Pump Drive
INSTALLATION
5
Arrival / Inspection
Step1: The treater will be shipped in a crate on a pallet.
• Remove all components and check for damage that may have occurred during shipping.
• Report any damage IMMEDIATELY!
If used without the Caster Kit, locate the Treater on a solid, flat vibration-free surface.
• Anchor the assembly to the floor.
Plan accordingly!
• The Treater must be easily accessible to electricity and compressed air.
• Allow access to the Treater from all sides for the purpose of adjustments, maintenance and clean-up.
• Provide 230VAC, 3-ph, 60 Hz, 30a. Service for the CBT control box.
• Use secure, twist lock plug connections.
Continued
3’ perimeter minimum
CBT BASIC Top View
Several basic requirements are necessary
to ensure proper equipment installation.
Read through and understand this manual.
Caution: Ensure a licensed electrician wires the
system following the National Electrical Codes
for the area. Wiring schematics are enclosed
inside the Control Panel.
6
Step 1: Connect a minimum of 60psi air pressure to the Regulator, approximately 28 in
3
/ batch.
Note: Customer to provide chemical supply tanks.
The Control Panel handles up to two separate
chemical pumping stations and each requires
calibration before treatment begins.
Note: Consult the Supply Tank manual for proper
installation and operation details.
Step 3: Open the Pump Head.
• Insert one end of the Pump Element into the lower fitting on the inside of the Hopper Frame.
• Set the Pump Element on the Pump rollers.
• Connect the other end of the Pump Element to the elbow fitting connected to the top of the Hopper Frame.
• Close the Pump Head on the Pump Element.
Continued
INSERT OTHER END
OF PUMP ELEMENT
ELEMENT FROM FITTING
TO PUMP HEAD
To chemical inlet on Bowl Cover
INSERT ONE END OF
PUMP ELEMENT
7
Step 4: Connect the Pump Encoder Connector to the Controller Pump Encoder Receptacle.
• Connect the Pump Drive 115VAC Power Cord to an external power source.
CONNECT
Connect to external power source
Step 5: Connect the Digital Scale 115VAC Power Cord to the back of the Digital Scale.
• Connect the Digital Scale 115VAC Power Cord to an external power source.
Step 6: Insert the Chemical Inlet Wand into the Supply Tank [Bulk Head Fitting].
• Connect the other end of the tubing to the Pump Inlet press-lock fitting.
IN TANK
33.50”
20’ Tubing
8
PUMP CALIBRATION
Warning! Do NOT run seed at this time!
Chemical Calibration
Step 1: Push the Quick Disconnect fitting gray button to
release and remove the Quick Disconnect Elbow.
• Connect the Quick Disconnect Elbow to the Quick
Disconnect Bulkhead fitting, located above the
Calibrated Cylinder.
• The chemical Transfer line stays connected to the Quick
Disconnect Elbow.
Warning! Exercise extreme caution when
working
with chemicals! Wear proper PPE >>
PUSH BUTTON
TO RELEASE
CONNECT TO
BULK HEAD
TRANSFER LINE
TRANSFER
LINE STAYS
CONNECTED
Step 2: Turn ON (touch) the Portable Scale Power On/Off
Switch.
Continued
9
Step 3: Set the empty Calibration Cylinder on the Scale and
touch the ZERO button to zero out the Scale.
• The digital readout should display 0.00 value.
Application Rate Options
Determine the Liquid to Seed Application rate.
• Read the treatment product label for the application rate per CWT (100 pounds) of seed...
Example: 5 ounces of treatment/cwt of seed at a dilution rate of 1:1 with water equals 10 ounces/cwt of total treatment.
• RATE: If listed in ounces, convert to ml (1 oz = 29.6 ml)...
Example: 10 ounces x 29.6 cc/ounce =296 ml
• RATE: If listed in ml/pound, divide ml rate of treatment/cwt of seed by 100...
Example: 296 ml/cwt ÷ 100 lbs = 2.96 ml/lbs
• RATE: If listed in ml of treatment/minute, multiply ml of treatment/pound of seed by lbs of seed/minute...
Example: 2.96 ml/lbs. x 400 lbs/minute = 1,184 ml per minute.
Continued
:
0.00
10
Step 5: Turn and hold the Liquid Pump #1 Switch (on the Control Panel) to JOG for one minute.
The ON light above the switch turns on while the Jog switch is held in that position.
Chemical will draw from the Supply Tank, through the Pump and into the Graduated Cylinder on the Digital Scale.
Release the Liquid Pump #1 Switch (returns to OFF position) and the ON light turns off.
Continued
Step 4: Push the LS Pump Control switch to FWD.
• The green Power light will also indicate that the power is ON when lit.
• Adjust the LS Pump Control Speed Indicator Dial to increase or decrease Pump dispersion rate /
output speed.
• Faster = more chemical pumped, slower = less.
OFF
JOG ON
ON
LIQUID PUMP #1
OFF
JOG ON
ON
LIQUID PUMP #1
11
Example: if the required application rate
is 10 ounces (296ml) of treatment per
hundredweight (cwt) of seed (60lbs in 1 minute),
the desired amount of treatment that needs to
fill the calibration beaker in 1 minute would be
177.6ml...
296ml ÷ 100cwt = 2.96ml x 60lbs = 177.6
Step 6: Note the amount of chemical pumped in one minute and compare that number to the desired application rate.
Step 7: Empty the Graduated Beaker back into the Supply Tank.
• Adjust the LS Pump Control Speed Indicator Dial to increase or decrease Pump dispersion rate / output speed.
• Faster = more chemical pumped, slower = less.
• Repeat Steps 4-6 until the desired amount of chemical pumps in one minute.
• Once the calibration process is complete and the desired application rate is achieved, lock the Pump Speed Dial.
Continued
Note: The IP pump is rated in millilitres per
revolution. Capacity of the pump and element
will vary with the viscosity of treatment product
used. The Pump (with #82 element) has a
maximum output of 2-1/2 gallons per minute.
12
Step 6: Turn the Pump Drive Switch OFF.
PUSH BUTTON
TO RELEASE
CONNECT
TO FITTING
Step 7: Push the Quick Disconnect Bulkhead fitting gray
button to release and remove the Quick Disconnect Elbow.
• Connect the Quick Disconnect Elbow to the Quick
Disconnect fitting, located above the Chemical Inlet.
Step 8: Repeat the Calibration process for LIQUID PUMP
#2,if used.
13
HMI DISPLAY
HMI DISPLAY WINDOW
Step 1: Pull OUT the E-Stop Button on the Control Panel to initiate the system.
• The HMI Display populates the preset PLC information.
SCREEN 1 - F1
Displays the accumulating times of the following timers:
DUMP TIME
PUMP TIME
DRYING TIME
DISCHARGE TIME
Continued
BAYER
TIME ACC 0.0
F1 F2 F3
F4
F5 F6 F7
F8
14
SCREEN 1 - NAVIGATION
• Touch yellow arrow UP or DOWN to change values.
• Touch the white back
8 icon to reverse operation.
• Touch F1-F8 buttons to navigate between display screens.
• F2 button advances to each screen forwards.
• F3 button moves the cursor up.
• Values displayed are pre-set from the factory, based on customer specifications.
• Values can be changed to reflect batch needs.
BAYER
TIME ACC 0.0
F1 F2 F3
F4
F5 F6 F7
F8
SCREEN 2 - F2
Displays the accumulating count of the following timers:
DUMP TIMER
PUMP 1 TIMER
PUMP 2 TIMER
Continued
F1 F2 F3
F4
F5 F6 F7
F8
BOWL FILL TMR 5.0
PUMP 1 TMR 10.0
PUMP 2 TMR 0.0
15
F1 F2 F3
F4
F5 F6 F7
F8
BOWL FILL TMR 5.0
PUMP 1 TMR 10.0
PUMP 2 TMR 0.0
BOWL FILL TMR
Amount of time to fill the Mixing Bowl.
PUMP 1 TMR
Amount of time chemical is applied to the seed.
PUMP 2 TMR
Amount of time chemical is applied to the seed.
SCREEN 4 - F4
Displays contact information:
• BAYER 800-634-6738
Continued
F1 F2 F3
F4
F5 F6 F7
F8
BAYER
800-634-6738
16
PRE-PUMP TMR
This timer controls the start time of the pumps after the seed gate is open and seed enters the bowl.
• Each timer has an Accumulator (ACC) which is shown first.
• Operators will need to use the arrow down key to scroll through the different timers.
• The PRE after the timers are where operators set the time desired or need for the task.
Examples:
If there is seed left in the hopper, the operator will increase the Bowl Filling Timer, or if there is not enough / or too
much chemical, the operator will adjust the Pump 1 Timer.
If the seed is too wet when it discharges, the operator will increase the Drying Timer. If there is seed left in the bowl
after the bowl discharge door closes, the operator will increase the Discharge Timer.
Continued
F1 F2 F3
F4
F5 F6 F7
F8
PRE-PUMP TMR.........1.0
SCREEN 5 - F5
Displays the accumulating count of the following timers:
• PRE-PUMP TIMER
F1 F2 F3
F4
F5 F6 F7
F8
PRE-PUMP TMR.........1.0
17
F1 F2 F3
F4
F5 F6 F7
F8
BAYER
TIME.....ACC......0.0
SCREEN 2 - F2
Displays contact information:
• BAYER 800-634-6738
F1 F2 F3
F4
F5 F6 F7
F8
BAYER
TIME.....ACC......0.0
On the PLC DISPLAY SCREEN, press F2.
• Advance to SCREEN #2 (the preset values of PUMP #1, PUMP #2 will display).
• Continued
18
F1 F2 F3
F4
F5 F6 F7
F8
BOWL FILL TMR 7.5
PUMP 1 TMR 10.0
PUMP 2 TMR 0.0
SCREEN 3 - F3
Change Times:
1. Touch the F3 button to move the cursor underneath the value to change.
2. To change the PUMP 1 times (ALL TIMES ARE DISPLAYED IN SECONDS):
3. From the PLC DISPLAY SCREEN, press F4 (a cursor will appear at the far right bottom number). Use the ARROW
UP (F3) to move the cursor up to the next timer value.
(EXAMPLE: FROM PUMP 1 TO PUMP 2)
3. At desired timer, press F4 (cursor will scroll under the full value).
4. Press F2 to decrease the value, press F3 to increase the value.
5. At desired value, press F4 (the new time has been entered).
Continued
19
RUN SEQUENCE
Tip: Always treat clean seed! This can also affect
the seed flow rate.
Treat mode
Step 1: When ready to begin treating seed, ensure a collection bin or bagging device is located underneath or affixed to the
Seed Discharge.
Step 2: Fill the inlet hopper with clean seed (up to 100kg/200lbs).
Continued
Warning! Wear proper personal protective
equipment when bagging treated
seed: long sleeves, chemical resistant
gloves and a face respirator >>
SEED
DISCHARGE
COLLECTION
BIN
20
OFF ON
ON
HMI DISPLAY WINDOW
Step 3: Pull OUT the E-Stop Button on the Control Panel to initiate the system.
AUTO - - FWD
- RUN
- REV
54.0
M
R F
IO
RUN STOP
BOWL MOTOR
Step 4: Turn the Bowl switch ON.
• The ON light above the switch turns on.
• The Bowl speed may be increased using the Bowl Motor touch pad arrows.
• The Bowl speed is pre-set from the factory at 54.
• Hz and may be increased to a maximum 100 Hz.
Continued
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