Bayer HealthCare CBT BASIC TURNKEY 80996381 User manual

Brand: Bayer HealthCare

Model: CBT BASIC TURNKEY 80996381

Type: User manual

Bayer HealthCare CBT BASIC TURNKEY 80996381 is a versatile machine designed for precise and efficient seed treatment. With a capacity of up to 200 lbs, it offers a user-friendly interface and accurate chemical application rates. The customizable settings allow for precise treatment based on seed weight and desired application rate. The system includes a digital scale for calibration, ensuring accurate chemical dispensing. It's equipped with a pump element and rollers for chemical delivery and a mixing bowl for thorough seed coating.

CBT BASIC TURNKEY

#80996381

PICTOGRAMS

Each Signiﬁer displayed here is

speciﬁc to this User Manual.

System CalibrationLiquidRun Sequence

Menu Tip

Previous Note

Advance Example

Time

Hand Cursor

Installation

Clothing

HMI Display

Gloves

Lift Points Warning Caution

Eyewear

Respirator

Electrical

Person

This is an interactive PDF.

To fastforward to a chapter of interest

click on the icon tiles.

Pictograms

System Diagram

Pump Cal.

Installation

HMI Display

Run Sequence

Users can advance or go back single pages by using

quick navigation links shown below, right.

Users can navigate to the Menu by clicking on the

Menu icon shown below, left.

SYSTEM DIAGRAM

Dry Weight

1627.04lbs [739kg]

Service Required

230VAC/3ph/60Hz/

30A

Capacity

up to 100kg (200lbs)

CBT BASIC TURNKEY ASSEMBLY

Seed Inlet Hopper

Air Regulator

Control Panel

Chemical Inlet Wand

Caster Kit (4)

Chemical Inlet

Dust Evac

Filter Bag (spare)

Dust Port

Seed Discharge

Mixing Bowl

Calibration Scale

IP Pump Drive

INSTALLATION

Arrival / Inspection

Step1: The treater will be shipped in a crate on a pallet.

• Remove all components and check for damage that may have occurred during shipping.

• Report any damage IMMEDIATELY!

If used without the Caster Kit, locate the Treater on a solid, ﬂat vibration-free surface.

• Anchor the assembly to the ﬂoor.

Plan accordingly!

• The Treater must be easily accessible to electricity and compressed air.

• Allow access to the Treater from all sides for the purpose of adjustments, maintenance and clean-up.

• Provide 230VAC, 3-ph, 60 Hz, 30a. Service for the CBT control box.

• Use secure, twist lock plug connections.

Continued 

3’ perimeter minimum

CBT BASIC Top View

Several basic requirements are necessary

to ensure proper equipment installation.

Read through and understand this manual.

Caution: Ensure a licensed electrician wires the

system following the National Electrical Codes

for the area. Wiring schematics are enclosed

inside the Control Panel.

Step 1: Connect a minimum of 60psi air pressure to the Regulator, approximately 28 in

/ batch.

Note: Customer to provide chemical supply tanks.

The Control Panel handles up to two separate

chemical pumping stations and each requires

calibration before treatment begins.

Note: Consult the Supply Tank manual for proper

installation and operation details.

Step 3: Open the Pump Head.

• Insert one end of the Pump Element into the lower ﬁtting on the inside of the Hopper Frame.

• Set the Pump Element on the Pump rollers.

• Connect the other end of the Pump Element to the elbow ﬁtting connected to the top of the Hopper Frame.

• Close the Pump Head on the Pump Element.

Continued 

INSERT OTHER END

OF PUMP ELEMENT

ELEMENT FROM FITTING

TO PUMP HEAD

To chemical inlet on Bowl Cover

INSERT ONE END OF

PUMP ELEMENT

Step 4: Connect the Pump Encoder Connector to the Controller Pump Encoder Receptacle.

• Connect the Pump Drive 115VAC Power Cord to an external power source.

CONNECT

Connect to external power source

Step 5: Connect the Digital Scale 115VAC Power Cord to the back of the Digital Scale.

• Connect the Digital Scale 115VAC Power Cord to an external power source.

Step 6: Insert the Chemical Inlet Wand into the Supply Tank [Bulk Head Fitting].

• Connect the other end of the tubing to the Pump Inlet press-lock ﬁtting.

IN TANK

33.50”

20’ Tubing

PUMP CALIBRATION

Warning! Do NOT run seed at this time!

Chemical Calibration

Step 1: Push the Quick Disconnect ﬁtting gray button to

release and remove the Quick Disconnect Elbow.

• Connect the Quick Disconnect Elbow to the Quick

Disconnect Bulkhead ﬁtting, located above the

Calibrated Cylinder.

• The chemical Transfer line stays connected to the Quick

Disconnect Elbow.

Warning! Exercise extreme caution when

working

with chemicals! Wear proper PPE >>

PUSH BUTTON

TO RELEASE

CONNECT TO

BULK HEAD

TRANSFER LINE

TRANSFER

LINE STAYS

CONNECTED

Step 2: Turn ON (touch) the Portable Scale Power On/Off

Switch.

Continued 

Step 3: Set the empty Calibration Cylinder on the Scale and

touch the ZERO button to zero out the Scale.

• The digital readout should display 0.00 value.

Application Rate Options

Determine the Liquid to Seed Application rate.

• Read the treatment product label for the application rate per CWT (100 pounds) of seed...

Example: 5 ounces of treatment/cwt of seed at a dilution rate of 1:1 with water equals 10 ounces/cwt of total treatment.

• RATE: If listed in ounces, convert to ml (1 oz = 29.6 ml)...

Example: 10 ounces x 29.6 cc/ounce =296 ml

• RATE: If listed in ml/pound, divide ml rate of treatment/cwt of seed by 100...

Example: 296 ml/cwt ÷ 100 lbs = 2.96 ml/lbs

• RATE: If listed in ml of treatment/minute, multiply ml of treatment/pound of seed by lbs of seed/minute...

Example: 2.96 ml/lbs. x 400 lbs/minute = 1,184 ml per minute.

Continued 

0.00

Step 5: Turn and hold the Liquid Pump #1 Switch (on the Control Panel) to JOG for one minute.

The ON light above the switch turns on while the Jog switch is held in that position.

Chemical will draw from the Supply Tank, through the Pump and into the Graduated Cylinder on the Digital Scale.

Release the Liquid Pump #1 Switch (returns to OFF position) and the ON light turns off.

Continued 

Step 4: Push the LS Pump Control switch to FWD.

• The green Power light will also indicate that the power is ON when lit.

• Adjust the LS Pump Control Speed Indicator Dial to increase or decrease Pump dispersion rate /

output speed.

• Faster = more chemical pumped, slower = less.

OFF

JOG ON

LIQUID PUMP #1

OFF

JOG ON

LIQUID PUMP #1

Example: if the required application rate

is 10 ounces (296ml) of treatment per

hundredweight (cwt) of seed (60lbs in 1 minute),

the desired amount of treatment that needs to

ﬁll the calibration beaker in 1 minute would be

177.6ml...

296ml ÷ 100cwt = 2.96ml x 60lbs = 177.6

Step 6: Note the amount of chemical pumped in one minute and compare that number to the desired application rate.

Step 7: Empty the Graduated Beaker back into the Supply Tank.

• Adjust the LS Pump Control Speed Indicator Dial to increase or decrease Pump dispersion rate / output speed.

• Faster = more chemical pumped, slower = less.

• Repeat Steps 4-6 until the desired amount of chemical pumps in one minute.

• Once the calibration process is complete and the desired application rate is achieved, lock the Pump Speed Dial.

Continued 

Note: The IP pump is rated in millilitres per

revolution. Capacity of the pump and element

will vary with the viscosity of treatment product

used. The Pump (with #82 element) has a

maximum output of 2-1/2 gallons per minute.

Step 6: Turn the Pump Drive Switch OFF.

PUSH BUTTON

TO RELEASE

CONNECT

TO FITTING

Step 7: Push the Quick Disconnect Bulkhead ﬁtting gray

button to release and remove the Quick Disconnect Elbow.

• Connect the Quick Disconnect Elbow to the Quick

Disconnect ﬁtting, located above the Chemical Inlet.

Step 8: Repeat the Calibration process for LIQUID PUMP

#2,if used.

HMI DISPLAY

HMI DISPLAY WINDOW

Step 1: Pull OUT the E-Stop Button on the Control Panel to initiate the system.

• The HMI Display populates the preset PLC information.

SCREEN 1 - F1

Displays the accumulating times of the following timers:

DUMP TIME

PUMP TIME

DRYING TIME

DISCHARGE TIME

Continued 







BAYER

TIME ACC 0.0

F1 F2 F3

F5 F6 F7

SCREEN 1 - NAVIGATION

• Touch yellow arrow UP or DOWN to change values.

• Touch the white back

8 icon to reverse operation.

• Touch F1-F8 buttons to navigate between display screens.

• F2 button advances to each screen forwards.

• F3 button moves the cursor up.

• Values displayed are pre-set from the factory, based on customer speciﬁcations.

• Values can be changed to reﬂect batch needs.







BAYER

TIME ACC 0.0

F1 F2 F3

F5 F6 F7

SCREEN 2 - F2

Displays the accumulating count of the following timers:

DUMP TIMER

PUMP 1 TIMER

PUMP 2 TIMER

Continued 







F1 F2 F3

F5 F6 F7

BOWL FILL TMR 5.0

PUMP 1 TMR 10.0

PUMP 2 TMR 0.0







F1 F2 F3

F5 F6 F7

BOWL FILL TMR 5.0

PUMP 1 TMR 10.0

PUMP 2 TMR 0.0

BOWL FILL TMR

Amount of time to ﬁll the Mixing Bowl.

PUMP 1 TMR

Amount of time chemical is applied to the seed.

PUMP 2 TMR

Amount of time chemical is applied to the seed.

SCREEN 4 - F4

Displays contact information:

• BAYER 800-634-6738

Continued 







F1 F2 F3

F5 F6 F7

BAYER

800-634-6738

PRE-PUMP TMR

This timer controls the start time of the pumps after the seed gate is open and seed enters the bowl.

• Each timer has an Accumulator (ACC) which is shown ﬁrst.

• Operators will need to use the arrow down key to scroll through the different timers.

• The PRE after the timers are where operators set the time desired or need for the task.

Examples:

If there is seed left in the hopper, the operator will increase the Bowl Filling Timer, or if there is not enough / or too

much chemical, the operator will adjust the Pump 1 Timer.

If the seed is too wet when it discharges, the operator will increase the Drying Timer. If there is seed left in the bowl

after the bowl discharge door closes, the operator will increase the Discharge Timer.

Continued 







F1 F2 F3

F5 F6 F7

PRE-PUMP TMR.........1.0

SCREEN 5 - F5

Displays the accumulating count of the following timers:

• PRE-PUMP TIMER







F1 F2 F3

F5 F6 F7

PRE-PUMP TMR.........1.0







F1 F2 F3

F5 F6 F7

BAYER

TIME.....ACC......0.0

SCREEN 2 - F2

Displays contact information:

• BAYER 800-634-6738







F1 F2 F3

F5 F6 F7

BAYER

TIME.....ACC......0.0

On the PLC DISPLAY SCREEN, press F2.

• Advance to SCREEN #2 (the preset values of PUMP #1, PUMP #2 will display).

• Continued 







F1 F2 F3

F5 F6 F7

BOWL FILL TMR 7.5

PUMP 1 TMR 10.0

PUMP 2 TMR 0.0

SCREEN 3 - F3

Change Times:

1. Touch the F3 button to move the cursor underneath the value to change.

2. To change the PUMP 1 times (ALL TIMES ARE DISPLAYED IN SECONDS):

3. From the PLC DISPLAY SCREEN, press F4 (a cursor will appear at the far right bottom number). Use the ARROW

UP (F3) to move the cursor up to the next timer value.

(EXAMPLE: FROM PUMP 1 TO PUMP 2)

3. At desired timer, press F4 (cursor will scroll under the full value).

4. Press F2 to decrease the value, press F3 to increase the value.

5. At desired value, press F4 (the new time has been entered).

Continued 

RUN SEQUENCE

Tip: Always treat clean seed! This can also affect

the seed ﬂow rate.

Treat mode

Step 1: When ready to begin treating seed, ensure a collection bin or bagging device is located underneath or afﬁxed to the

Seed Discharge.

Step 2: Fill the inlet hopper with clean seed (up to 100kg/200lbs).

Continued 

Warning! Wear proper personal protective

equipment when bagging treated

seed: long sleeves, chemical resistant

gloves and a face respirator >>

SEED

DISCHARGE

COLLECTION

BIN

OFF ON

HMI DISPLAY WINDOW

Step 3: Pull OUT the E-Stop Button on the Control Panel to initiate the system.

AUTO - - FWD

- RUN

- REV

54.0



R F

RUN STOP

BOWL MOTOR

Step 4: Turn the Bowl switch ON.

• The ON light above the switch turns on.

• The Bowl speed may be increased using the Bowl Motor touch pad arrows.

• The Bowl speed is pre-set from the factory at 54.

• Hz and may be increased to a maximum 100 Hz.

Continued 

Page is loading ...

Bayer HealthCare CBT BASIC TURNKEY 80996381 User manual

Brand: Bayer HealthCare

Model: CBT BASIC TURNKEY 80996381

Type: User manual

Download PDF

report

Bayer HealthCare CBT BASIC TURNKEY 80996381 User manual

Bayer HealthCare CBT BASIC TURNKEY 80996381 User manual

Related papers

Other documents