Epson 4:3 Height-Adjustable Cart Solution User guide

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Please Recycle

Epson_CART_2012_A

This Assembly Guide provides instructions

to build the Epson Mobile Cart for Epson

Ultra Short Throw Projectors.

For assistance, please contact us:

1-800-267-8494

Email [email protected]

Have your packing slip ready for reference

PLEASE KEEP THIS GUIDE WITH THE PRODUCT

Base Frame

(CEPCART1 or 2)

Optional (CEPCART3)Lock Box

Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide

Epson

CART

Optional (CEPCART5)Side Laptop

Optional

Keyboard Tray

Rear Laptop &

(CEPCART4)

470/475W/475Wi/480/480i/485W/485Wi

Check out some of our

other great products!

Need Tech Support?

Have a Question?

Email our Tech Support Service

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

For assistance, please contact us:

1-800-267-8494

Email [email protected]

Have your packing slip ready for reference

Table of Contents

Tips for Assembly................................................................................................3

Frequently Asked Questions...............................................................................4

Part Lists.............................................................................................................5

Assemble the Base Frame (CEPCART1 or 2)...................................................10

Assemble the Optional Rear Laptop Arm (CEPCART4).....................................19

Assemble the Optional Keyboard Tray (CEPCART4).........................................25

Assemble the Optional Side Laptop Arm (CEPCART5)......................................27, 28, 44

Installing Stop Bolt..............................................................................................38

Assemble the Optional Lock Box (CEPCART3)..................................................40

Setting up the Projector for Use..........................................................................47

Routing Cables on the Unit.................................................................................48

Tips for Use.........................................................................................................49,50

Care & Maintenance............................................................................................51

To validate your three year frame warranty, submit the ON-LINE form at www.copernicused.com

Enter a drawing to win a Copernicus Product for your classroom at the same time!

Validate Your Warranty

3

Warranty

Year

Frame

Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide

Epson

CART

470/475W/475Wi/480/480i/485W/485Wi

Epson_CART_2012_A

This Assembly Guide provides instructions

to build the Epson Mobile Cart for Epson

Ultra Short Throw Projectors.

2

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

This symbol denotes a 2- or 3- Person Task. For safety, please ensure that there are the

suggested number of people working on steps displaying this symbol.

Watch for this symbol throughout the Assembly Guide. Wherever you see it, pay close

attention. The symbol denotes a step needing extra attention to ensure it is done

correctly.

The star symbol highlights an advisory note.

!

Watch for These Helpful Symbols

Before You Begin

As You Assemble the Unit

Lay out and identify all of the included parts.

The hardware has been packed according to step.

Read the assembly guide over once to familiarize yourself with them.

Please note that in its unassembled state, this product contains parts that can be

hazardous to small children. This product should be assembled by an adult.

2-Person Task

!

3-Person Task

Tips for Assembly

Hole indents should

always be to the outside

!

Follow the steps in sequence.

Before beginning each step, find the part(s) that you need for that step.

Pay attention to the labels on the parts; they are there to help direct you at certain stages.

The title of each step states what you will be doing. Review the text and the pictures as you

build the unit.

Some holes have indented the tubing. These holes are marked with a red dot sticker.

Anywhere there is an indent or red dot sticker, it should face towards the outside of the unit.

See image below:

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

For parts and other issues regarding the frame:

- The height adjust system is not working.

missing

- The gas cylinders are not working properly.

- I lost the key to my lock box.

Please call Copernicus Customer Service,

1-800-267-8494. Monday - Friday 8:00am - 4:30 pm EST.

My interactive board isn’t working, who should I call?

Please call the reseller that you bought the product from first (reseller information

can be found on your packing slip).

My projector isn’t working, who should I call?

Please call the reseller that you bought the product from first (reseller information

can be found on your packing slip), OR please call Epson Customer Service at:

United States 562-276-4394 or Canada 905-709-3839.

where we will be happy to help.

Customer Service - FAQ’s

?

Need Tech Support?

Have a Question?

Email our Tech

Support Service

Dear Educator,

Thank you for purchasing one of our products.

I hope the assembly of your Epson Mobile Cart went well.

If you have any questions, or concerns, or ideas for how we can improve, please call us at 1-800-267-8494,

where someone will be happy to help.

Enjoy using your new product, and happy teaching,

Quality schools are the

result of quality teachers

going above and beyond

the call of duty.

VICKI CARUANA

A liberal education is at

the heart of a civil society,

and at the heart of a

liberal education is the act

of teaching.

A. BARTLETT GIAMATTI

My idea of education is

to unsettle the minds of

the young and inflame

their intellects.

ROBERT MAYNARD

HUTCHINS

Develop a passion for

learning. If you do, you

will never cease to grow.

ANTHONY J. D’ANGELO

Jim Phillips

President

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Frame slide

(1)

Base Frame (CEPCART1 or 2)

Base (1)

Handle insert (4)

Lift handle (1)

4” swivel total

lock caster (4)

Top clamp (2)

Front cover

(1)

Board mounting frame

- bottom (1)

Bottom cover (1)

Center slide

pole (1)

Board mounting

frame - supports

(2)

Projector arm support (1)

Support stretcher - grey (1)

Protective handle (2)

Upper frame pre-assembly

(1)

Slide handle (1)

Back support (2)

Support stretcher

with spring clips (1)

Leg (2)

Short stretcher (2)

Board mounting

frame - top (1)

Please note that in its unassembled state, this product contains parts

that can be hazardous to small children. This product should be

assembled by an adult.

!

WARNING

Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide

Epson

CART

Not Shown:

Adapter Plate (1)

470/475W/475Wi/480/480i/485W/485Wi

5

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Optional Lock Box

(CEPCART3)

Optional Side Laptop Arm

(CEPCART5)

Optional Rear Laptop Arm

& Keyboard Tray

(CEPCART4)

OR

Lock box side

with door

(2)

1 left, 1 right

Lock box top

(1)

Laptop extension

arm (1)

Laptop rotation

arm (1)

Laptop tray

(1)

Laptop tray

(1)

Please note that in its unassembled state, this product contains parts

that can be hazardous to small children. This product should be

assembled by an adult.

!

WARNING

Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide

Epson

CART

470/475W/475Wi/480/480i/485W/485Wi

6

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Short stretcher

2x

Contents - Box 1 - CEPCART0

Leg

2x

Before beginning, you should have:

Back

support

2x

Center

slide

pole

1x

Protective

handle

2x

Support stretcher with spring clips

- chrome

1x

Support stretcher

- grey

1x

Slide frame

1x

Slide handle

1x

Front cover

1x

Bottom cover

1x

Projector arm

support

1x

Base

1x

Board mounting

frame - top

1x

Board mounting

frame - bottom

1x

4” swivel

total lock caster

4x

Handle

insert

4x

Lift handle

1x

Upper frame

pre-assembly

1x

Wrenches (2 of Each): 10mm, 13mm, 17mm, 19mm

OR Two adjustable wrenches

Rubber mallet

Hardware on following page.

Split black

wire loom

1x

Velcro®

strap

12x

Top clamp

2x

Contents - Box 2 - CEPCART1 or 2

Additional Tools Required

Board mounting

frame - support

2x

Epson Mobile Cart - Base Frame

Epson

CART

Adapter

Plate

1x

7

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

M6 x 90mm bolt

2x

Before beginning, you should have:

In Box 1

Hardware - Box 1

front

side

M6 x 30mm bolt

1x

A

M6 x 50mm bolt

11x

B

Partially threaded M10 x 55mm bolt

2x

C

Partially threaded M8 x 65mm bolt

1x

E

Partially threaded M8 x 95mm bolt

1x

F

G

Partially threaded M8 x 35mm bolt

8x

H

M6 x 19mm Bolt

10x

I

M13 lock washer

4x

L

M13 acorn

nut 4x

M

M8 lock nut

with plastic insert

18x

R

M6 lock washer

12x

N

M10 lock nut

with plastic insert

4x

O

M6 keps nut

3x

P

M6 barrel nut

12x

W

M8 lock washer

12x

V

Small spacer

1x

Q

M8 flat

washer

16x

U

M6 lock nut

with plastic insert

3x

S

front

side

Large spacer

4x

T

M6 x 45mm bolt

1x

D

M8 x 50mm Shoulder Bolt

1x

used only in special instances

J

Partially threaded M8 x 50mm bolt

4x

K

M8 extra large

flat washer

4x

Y

M6 x 40mm bolt

2x

X

BB

M6 x 35mm bolt

2x

Epson Mobile Cart - Base Frame

Epson

CART

M4 x 16mm bolt

6x

DD

EE

M4 lock

washer 6x

FF

9/16” x 11/64” flat

washer 6x

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Lock box

key

2x sets

Lock box side

with door

2x

1 left, 1 right

Before beginning, you should have:

Optional Lock Box (CEPCART3)

Optional Side Laptop Arm (CEPCART5)

Optional Rear Laptop Arm & Keyboard Tray (CEPCART4)

OR

Laptop extension

arm

1x

Contents

Rear laptop tray

1x

Contents

Lock box top

1x

Lock box

stretcher 1

1x

Lock box

stretcher 2

1x

M6 keps nut

2x

P

M6 x 35mm bolt

2x

BB

M6 lock

washer

2x

N

M8 lock nut

2x

R

M8 x 40mm

bolt 2x

CC

M6 lock washer

4x

N

M6 keps nut

7x

P

M6 x

50mm

bolt

7x

M5 x 13mm

bolt

4x

Z B

Keyboard tray

1x

Side laptop tray

1x

M6 x

35mm

bolt

2x

BB

Contents

AA

M5 keps

nut 4x

9

M8 lock

washer

4x

V

M6

barrel nut

4x

W

M6 x 40mm bolt 2x

X

Epson Mobile Cart - Options

Epson

CART

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Install Casters & Bottom Cover

Caster x 4

You will need: (not to scale)

Do not tighten any fasteners, unless instructed.

This will help with the assembly of your unit.

1

Actual Size:

M

L

M

L

M

L

M

L

A

N

P

Lock casters first.

Base x 1 Bottom cover x 1

2-Person Task

M13 lock washer

4x

L

M13 acorn nut 4x

M

M6 x 30mm bolt

1x

A

M6 lock

washer 1x

N

M6 keps

nut 1x

P

!

WARNING

Be careful not to pinch your fingers

when locking the casters.

To avoid property damage or bodily

injury please ensure casters are

locked before proceeding with

assembly.

10

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Partially

threaded M8 x 50mm bolt 2x

Leg x 2

You will need: (not to scale)

2

K

Attach Legs to Base

!

Ensure legs are aligned the

correct way when looking from the

front or back of the unit.

CAUTION

Maximum recommended weight on

bottom shelf - 50 lbs.

!

Hole indents should

always be to the outside

of the unit.

K

M8 lock washer

2x

V

M8 extra large

flat washer

2x

Y

K

V

Y

K

V

Y

11

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

3

Install Support Stretcher

Support stretcher (grey) x 1

M6 x 50mm bolt

2x

B

M6 lock washer

2x

N

You will need: (not to scale)

Actual Size:

B

N

B

N

12

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Slide frame x 1

You will need: (not to scale)

4

Install Slide Frame & Slide Handle

Slide handle x 1

1

2

Insert slide handle in end of slide frame.

Insert assembly over the legs.

Ensure both sides have a

black plastic bushing in the

top.

!

2-Person Task

Ensure slide handle is on the

left side of the unit.

Please Note:

Sliding parts are lubricated with a Petroleum

based jelly to ensure smooth movement when

adjusting the height.

13

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

5

Actual Size:

Partially threaded

M10 x 55mm bolt

2x

C

M10 lock nut

2x

O

Install Center Slide Pole

Center slide pole x 1

Install bolt in circular hole first,

and then in oblong hole.

Tap in with rubber mallet

if necessary.

C

O

14

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

6

Install Upper Frame

Upper frame pre-assembly x 1

Use a spare bolt or Velcro® Strap (included)

to secure the upper frame to the

center slide pole until the top

is fastened.

Insert upper frame into the legs, ensuring that the center

slides over the center slide pole.

2-Person Task

Pull frame up

to align holes

Insert detent pin (attached to upper frame)

in hole.

Tap in with rubber

mallet

if necessary.

Bolt from Extra

hardware bag 1x

Please Note:

Sliding parts are lubricated with a Petroleum

based jelly to ensure smooth movement when

adjusting the height.

15

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

7A

Install Front Cover & Short Stretchers

Short stretcher x 2 Front cover x 1

Front

If you plan to install the optional Lock Box,

skip this step and proceed to Step 7B for instructions.

M6 x 50mm bolt 3x

B

M6 lock

washer 2x

N

M6 keps nut

2x

P

M6 x 45mm bolt 3x

D

Small

spacer 1x

Q

front

side

X

D

V

X

N

B

N

B

W

Rear

P

Q

P

Item Q - spacer

sits between front cover

and base assembly tubing

B

N

W

V

W

X

V

W

V

W

V

M6 x 40mm bolt 2x

X

M8 lock washer

4x

V

M6 barrel nut

4x

W

V

W

M6 x 35mm bolt 2x

BB

16

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

Item Q - spacer

sits between front cover

and base assembly tubing

P

Q

You will need: (not to scale)

7B

Actual Size:

Install Front Cover & Short Stretchers

Short stretcher x 2 Front cover x 1

M6 x 50mm

bolt 2x

B

If you plan to install the optional Lock Box

Front

Rear

M6 lock

washer 2x

N

M6 keps

nut 1x

P

M6 x 45mm

bolt 1x

D

Small

spacer 1x

Q

front

side

N

B

N

B

D

17

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

8

Install Back Supports & Secure Short Stretchers

Back supports x 2

M6 x 50mm bolt

4x

B

M6 lock

washer 4x

N

B

K

N

V

Hole indents should

always be to the outside

of the unit.

Y

Partially

threaded M8 x 50mm bolt 2x

K

M8 lock

washer 2x

V

M8 extra large

flat washer

2x

Y

B

N

B

N

18

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

9

Actual Size:

Install Rear Support Stretcher

Support stretcher with spring clips (chrome) x 1

If you plan to install the optional Rear Laptop Arm

OR

1

2

Laptop tray can be installed on

either the left or right hand side.

You will need: (not to scale)Option

Laptop tray x 1

M6 x 50mm

bolt 2x

B

M6 lock washer

2x

N

B

N

B

N

B

CAUTION

Maximum recommended weight

on rear laptop arm - 20 lbs.

!

Slide laptop tray assembly

onto support stretcher

until the spring clips pop

through the laptop tray

assembly.

Ensure spring clip

is turned towards the

inside of the unit.

2-Person Task

19

Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.

You will need: (not to scale)

10

Board mounting frame - support x 2

M8 lock

nut 4x

R

Install Board Mounting Frame - Top & Projector Arm Support

1

Board mounting frame - top x 1

Actual Size:

R

LEAVE VERY LOOSE

Ensure tabs are all on one side.

20

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