Toro 22in Recycler Lawn Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3360-519RevA
22inRecycler
®
LawnMower
ModelNo.20066—SerialNo.280000001andUp
ModelNo.20067—SerialNo.280000001andUp
ModelNo.20089—SerialNo.280000001andUp
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner’ s Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.
Safety
ThislawnmowermeetsorexceedstheCPSCblade
safetyrequirementsforwalk-behindrotarylawnmowers
andtheB71.1specicationsoftheAmericanNational
StandardsInstituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual
beforeyoustarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyou
topotentialpersonalinjuryhazards.Obeyallsafety
messagesthatfollowthissymboltoavoidpossibleinjury
ordeath.Improperlyusingormaintainingthismower
couldresultininjuryordeath.Toreducethispotential,
complywiththefollowingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe
ANSI/OPEIstandardB71.1-2003.
Thiscuttingmachinecanamputatehandsandfeet
andthrowobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjuryor
death.
GeneralOperation
Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestarting.
Donotputhandsorfeetnearorunderthemachine.
Keepclearofthedischargeopeningatalltimes.
Onlyallowresponsibleadults,whoarefamiliarwith
theinstructions,tooperatethismachine.
Cleartheareaofobjectssuchasrocks,wire,toys,
etc.,whichcouldbethrownbytheblade.Stay
behindthehandlewhentheengineisrunning.
Besuretheareaisclearofbystandersbefore
operating.Stopmachineifanyoneentersthearea.
Donotoperatemachinebarefootedorwhilewearing
sandals.Alwayswearsubstantialfootwear.
Donotpullmachinebackwardunlessabsolutely
necessary.Alwayslookdownandbehindbeforeand
whilemovingbackward.
Neverdirectdischargedmaterialtowardanyone.
Avoiddischargingmaterialagainstawallor
obstruction.Materialmayricochetbacktoward
theoperator.Stopthebladewhencrossinggravel
surfaces.
Donotoperatemachinewithouttheentiregrass
catcher,dischargeguard,rearguard,orothersafety
protectivedevicesinplaceandworking.
Neverleavearunningmachineunattended.
Stoptheengineandwaituntilthebladecomes
toacompletestopbeforecleaningthemachine,
removinggrasscatcher,oruncloggingthedischarge
guard.
Operatemachineonlyindaylightorgoodarticial
light.
Donotoperatemachinewhileundertheinuence
ofalcoholordrugs.
Neveroperatemowerinwetgrass.Alwaysbesure
ofyourfooting;walk;neverrun.
Disengagethedrivesystem,ifsoequipped,before
startingtheengine.
Ifthemachineshouldstarttovibrateabnormally,
stoptheengineandcheckforthecauseimmediately.
Vibrationisgenerallyawarningoftrouble.
Alwaysweareyeprotectionwhenoperatingmachine.
Seemanufacturer’sinstructionsforproperoperation
andinstallationofaccessories.Onlyuseaccessories
approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents,
whichcanresultinsevereinjury.Operationonallslopes
requireextracaution.Ifyoufeeluneasyonaslope,do
notmowit.
Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirection
onslopes.
Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslipandfall
accident.Tallgrasscanhideobstacles.
Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslipandfallaccident.
Donotmowneardrop-offs,ditches,or
embankments.Youcouldloseyourfootingor
balance.
2
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
themachineandthemowingactivity.Neverassume
thatchildrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunder
thewatchfulcareofaresponsibleadultotherthan
theoperator.
Bealertandturnmoweroffifachildentersthearea.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners,
shrubs,trees,orotherobjectsthatmayblockyour
viewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedgasolinecontainer.
Neverremovegascaporaddfuelwiththeengine
running.Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas
onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
container,ratherthanfromagasolinedispenser
nozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfuelingis
complete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing
immediately.
Neveroverllfueltank.Replacegascapandtighten
securely.
Exhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
GeneralService
Neveroperatemachineinaclosedarea.
Keepallnutsandboltstighttobesuretheequipment
isinsafeworkingcondition.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
Keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremove
anyfuel-soakeddebris.Allowmachinetocool
beforestoring.
Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repair,ifnecessary,beforestarting.
Nevermakeanyadjustmentsorrepairswiththe
enginerunning.Disconnectthesparkplugwire
andgroundagainstenginetopreventunintended
starting.
Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer’s
recommendedparts,whennecessary.
Mowerbladesaresharp.Wrapthebladeorwear
gloves,anduseextracautionwhenservicingthem.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
ManufacturersMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
94-8072
104-7402
Models20067and20113only
104-7403
Models20067and20113only
104-7953
Electric-startmodelsonly
1.Warning—readtheOperatorsManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperatorsManual.
4
112-8759
1.Warning—readthe
OperatorsManual.
4.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.
2.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
5.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—donot
operateupanddown
slopes;operatesideto
sideonslopes;stopthe
enginebeforeleavingthe
operatingposition;and
lookbehindyouwhen
backing.
3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—removethe
wirefromthesparkplug,
andreadtheinstructions
beforeservicingor
performingmaintenance.
112-8867
1.Lock2.Unlock
108-4791
Electric-startmodelsonly
115-2896
Model20089only
5
Setup
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengine.
1.UnfoldingtheHandle
Procedure
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Carefullymovetheupperhandleforwarduntilthe
handlehalvesareinlineandnesttogetherasshown
(Figure3).
Figure3
2.Tightenthehandleknobs(Figure4).
Figure4
3.Rotatethehandlerearward(asshown)untilitclicks
intoplace(Figure5).
Figure5
2.FillingtheEnginewithOil
Procedure
Yourmowerdoesnotcomewithoilintheengine,butit
doescomewithabottleofoil.
1.Removethedipstick(Figure6).
Figure6
2.Slowlypouroilintotheoillltubeuntiltheoillevel
reachestheFulllineonthedipstick(Figure6).Do
notoverll.(Max.ll:20oz.(0.59l),type:SAE
6
30WdetergentoilwithanAPIserviceclassication
ofSF,SG,SH,SJ,SL,orhigher.)
3.Installthedipsticksecurely.
Important:
Change the engine oil after the r st
5 operating hour s
;changeityearlythereafter.
RefertoChangingtheEngineOil.
3.InstallingtheFuse
Procedure
Electric-startmodelsonly
Yourmowercomeswitha40-ampfusethatprotectsthe
electricstarter.
Important:Youcannotstartthemowerwiththe
electricstarterorchargethebatteryunlessyou
installthefuse.
1.Unclipbothendsofthebatterycoverandremoveit
(Figure7).
Figure7
2.Insertthefuseintothefuseholder(Figure8).
Figure8
Note:Yourmowercomeswithafuseintheowner’s
packetandanotherfuseinthebatterybox.
3.Installthebatterycover.
4.ChargingtheBattery
Procedure
Electric-startmodelsonly
RefertoChargingtheBatteryintheMaintenance
section.
ProductOverview
Figure9
1.Cuttingheightlever7.Oilll/dipstick
2.Fueltankcap
8.Battery(electric-start
modelsonly)
3.Recoilstarthandle9.Washoutport
4.Bladecontrolbar
10.Sparkplug
5.Handle
11.Airlter
6.Ignitionkey(electric-start
modelsonly)
7
Figure10
1.Grassbag
3.Batterycharger
(electric-startmodels
only)
2.Sidedischargechute
Operation
FillingtheFuelTank
Gasolineisextremelyammableandexplosive.
Areorexplosionfromgasolinecanburnyou
andothers.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormower
directlyonthegroundbeforelling,notina
vehicleoronanobject.
Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
Donothandlegasolinewhensmokingor
aroundanopenameorsparks.
Storegasolineinanapprovedfuelcontainer,
outofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline
fromamajorname-brandservicestation(Figure11).
Note:Neverusemethanol,gasolinecontaining
methanol,orgasoholcontainingmorethan10%ethanol
becausethefuelsystemcouldbedamaged.Donotmix
oilwithgasoline.
Important:Toreducestartingproblems,add
fuelstabilizertothefuelallseason,mixingitwith
gasolinelessthan30daysold.
Figure11
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Removethedipstick,wipeitclean,andfullyinstall
thedipstick(Figure12).
Figure12
2.Removethedipstickandchecktheoillevel
(Figure12).IftheoillevelisbelowtheAddmarkon
thedipstick,slowlypouroilintotheoillltubeto
raisetheoilleveltotheFullmarkonthedipstick.
Donotoverll.(Max.ll:20oz.(0.59l),type:SAE
30WdetergentoilwithanAPIserviceclassication
ofSF,SG,SH,SJ,SL,orhigher.)
3.Installthedipsticksecurely.
8
AdjustingtheCuttingHeight
Adjustingthecuttingheightmaybringyouintocontactwiththemovingblade,causingseriousinjury.
Stoptheengineandwaitforallmovingpartstostop.
Donotputyourngersunderthehousingwhenadjustingthecuttingheight.
Iftheenginehasbeenrunning,themuferwillbehotandcanseverelyburnyou.Keepawayfrom
thehotmufer.
Adjustthecuttingheightasdesired.Setthefrontwheelstothesameheightastherearwheels(Figure13).
Figure13
9
StartingtheEngine
1.Holdthebladecontrolbaragainstthehandle
(Figure14).
Figure14
1.Bladecontrolbar
2.Turntheignitionkey(Figure15)(electric-start
modelsonly)orpulltherecoilstarthandle
(Figure16).
Note:Whenyoupulltherecoilstarthandle,keep
yourngersawayfromthecableonthehandle.
Figure15
Figure16
Note:Ifthemowerstilldoesnotstart,contactan
AuthorizedServiceDealer.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,simplywalkwithyour
handsontheupperhandleandyourelbowsatyour
sides,andthemowerwillautomaticallykeeppacewith
you(Figure17).
Figure17
10
StoppingtheEngine
ServiceInterval:Beforeeachuseordaily
Tostoptheengine,releasethebladecontrolbar.
Note:Removetheignitionkeywhenyouleavethe
mower.
Important:Whenyoureleasethebladecontrol
bar,boththeengineandbladeshouldstopwithin
3seconds.Iftheydonotstopproperly,stopusing
yourmowerimmediatelyandcontactanAuthorized
ServiceDealer.
RecyclingtheClippings
Yourmowercomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemower,removeit(referto
RemovingtheGrassBag)beforerecyclingtheclippings.
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoor(refertoRemovingthe
SideDischargeChute)beforerecyclingtheclippings.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand
leafclippingsfromthelawn.
Aworngrassbagcouldallowsmallstones
andothersimilardebristobethrowninthe
operator’sorbystander’sdirectionandresultin
seriouspersonalinjuryordeathtotheoperator
orbystanders.
Checkthegrassbagfrequently.Ifitis
damaged,installanewTororeplacementbag.
Ifthesidedischargechuteisonthemower,removeit
andlockthesidedischargedoor(refertoRemovingthe
SideDischargeChute)beforebaggingtheclippings.
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Raiseandholdupthereardoor(Figure18).
Figure18
2.Installthegrassbag(Figure19).
11
Figure19
3.Lowerthereardoor.
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemower,removeitbefore
side-dischargingtheclippings.
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.
InstallingtheSideDischargeChute
1.Unlockthesidedischargedoor(Figure20).
Figure20
2.Installthesidedischargechute(Figure21).
12
Figure21
RemovingtheSideDischargeChute
Toremovethesidedischargechute,reversethesteps
above.
Important:Lockthesidedischargedoorafteryou
closeit(Figure22).
Figure22
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,and
otherdebristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemowerstrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewire
fromthesparkplug,andexaminethemowerfor
damage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.
Donotcutbelowthe2-inch(51mm)settingunless
thegrassissparseoritislatefallwhengrassgrowth
beginstoslowdown.RefertoAdjustingtheCutting
Height.
Whencuttinggrassover6inches(15cm)tall,mow
atthehighestcuttingheightsettingandwalkslower;
thenmowagainatalowersettingforthebestlawn
appearance.Ifthegrassistoolong,themowermay
plugandcausetheenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleaves
tendtoclumpontheyardandcancausethemower
toplugortheenginetostall.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
13
Beawareofapotentialrehazardinverydry
conditions,followalllocalrewarnings,andkeep
themowerfreeofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelpsdisperse
theclippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try
oneormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmower.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample,
setthefrontwheelsat2inches(51mm)andthe
rearwheelsat2-3/8inches(60mm).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneedto
makemorethanonepassovertheleaves.
Iftherearemorethan5inches(13cm)ofleaves
onthelawn,setthefrontcuttingheightoneortwo
notcheshigherthantherearcuttingheight.
Slowdownyourmowingspeedifthemowerdoes
notcuttheleavesnelyenough.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
Cleangrassclippingsanddirtfromunderthemower.
Every25hours
Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
Chargethebatteryfor24hours(electric-startmodelsonly).
Beforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
Changetheengineoil.
Lubricatethewheelgears.
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
RefertoyourEngineOperator’sManualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyour
Engine Operator’ s Man ual
foradditionalmaintenanceprocedures.
14
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug
andhookitontotheretainingpost(Figure23)
beforeperforminganymaintenanceprocedure.
Figure23
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
Important:Beforetippingthemowertochange
theoilorreplacetheblade,allowthefueltank
torundrythroughnormalusage.Ifyoumust
tipthemowerpriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystip
themowerontoitsside,withtheairlterup.
Tippingthemowermaycausethefueltoleak.
Gasolineisammable,explosiveandcancause
personalinjury.
Runtheenginedryorremovethegasolinewith
ahandpump;neversiphon.
ReplacingtheAirFilter
ServiceInterval:Every25hours
1.Useascrewdrivertoopentheairltercover
(Figure24).
Figure24
2.Replacetheairlter(Figure25).
Figure25
3.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Runtheengineafewminutesbeforechangingtheoil
towarmit.Warmoilowsbetterandcarriesmore
contaminants.
1.RefertoPreparingforMaintenance.
2.Removethedipstick(Figure26).
15
Figure26
3.Tipthemowerontoitssidewiththeairlterup
todraintheusedoiloutthroughtheoillltube
(Figure27).
Figure27
4.Slowlypouroilintotheoillltubeuntiltheoillevel
reachestheFulllineonthedipstick(Figure26).Do
notoverll.(Max.ll:20oz.(0.59l),type:SAE
30WdetergentoilwithanAPIserviceclassication
ofSF,SG,SH,SJ,SL,orhigher.)
5.Installthedipsticksecurely.
6.Disposeoftheusedoilproperlyatalocalrecycling
center.
ChargingtheBattery
ServiceInterval:Every25hours
Electric-startmodelsonly
Warning
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Chargethebatteryfor24hoursinitially,thenmonthly
(every25starts)orasneeded.Alwaysusethecharger
inashelteredareaandchargethebatteryatroom
temperature(70°or22°C)wheneverpossible.
1.Connectthechargertothemowerwireharness
locatedbelowtheignitionkey(Figure28).
Figure28
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge,
recycleordisposeofthelead-acidbatteryaccording
tolocalcodes.
ReplacingtheFuse
Electric-startmodelsonly
Ifthebatterydoesnotchargeortheenginedoesnotrun
withtheelectricstarter,thefusemaybeblown.Replace
itwitha40-ampplug-intypefuse.RefertoInstalling
theFuse.
16
LubricatingtheWheelGears
ServiceInterval:Yearly
1.Removethewheelboltsontherearwheelsand
removetherearwheels.
2.Applyalubricatingoiltotheinnerandoutersides
ofthegearasshowninFigure29.
Figure29
3.Installtherearwheels.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install
the blade pr oper l y
.Ifyoudonothaveatorque
wrenchorareuncomfortableperformingthis
procedure,contactanAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.If
thebladeisdamagedorcracked,replaceitimmediately.
Ifthebladeedgeisdullornicked,haveitsharpenedor
replaceit.
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.RefertoPreparingforMaintenance.
2.Tipthemowerontoitssidewiththeairlterup.
3.Useablockofwoodtoholdthebladesteady
(Figure30).
Figure30
4.Removetheblade,savingallmountinghardware
(Figure30).
5.Installthenewbladeandallmountinghardware
(Figure31).
Figure31
Important:Positionthecurvedendsofthe
bladetopointtowardthemowerhousing.
6.Useatorquewrenchtotightenthebladeboltto
60ft-lb(82N
m).
Important:Abolttorquedto60ft-lb(82N
m)
isverytight.Whileholdingthebladewitha
blockofwood,putyourweightbehindthe
17
ratchetorwrenchandtightentheboltsecurely.
Thisboltisverydifculttoovertighten.
AdjustingtheSelf-propelDrive
Cable
Wheneveryouinstallanewself-propelcableorif
theself-propeldriveisoutofadjustment,adjustthe
self-propeldrivecable.
1.Loosenthecablesupportnut(Figure32).
Figure32
2.Pulldownthecablejacket(towardthemower)until
thereisnoslackinthecable(Figure33).
Figure33
3.Tightenthenutonthecablesupport.
CleaningtheMower
ServiceInterval:Beforeeachuseordaily
Themowermaydislodgematerialfromunder
themowerhousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
Donotallowbystandersinthearea.
Forbestresults,cleanthemowersoonafteryouhave
completedmowing.
1.Lowerthemowertoitslowestcuttingheightsetting.
RefertoAdjustingtheCuttingHeight.
2.Movethemowerontoaatpavedsurface.
3.Attachagardenhosethatisconnectedtoawater
supplytothewashoutportonthemowerhousing
(Figure34).
Figure34
4.Turnthewateron.
5.Starttheengineandrunituntiltherearenomore
clippingsthatcomeoutfromunderthemower
housing.
6.Stoptheengine.
7.Shutoffthewateranddisconnectthegardenhose
fromthemower.
8.Starttheengineandrunitforafewminutestodry
thehousingtopreventitfromrusting.
18
Storage
Storethemowerinacool,clean,dryplace.
PreparingtheMowerfor
Storage
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemowerinanenclosurenear
anopename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer
tothefuelasdirectedbytheenginemanufacturer.
2.Disposeofanyunusedfuelproperly.Recycleit
accordingtolocalcodes,oruseitinyourautomobile.
Note:Oldfuelinthefueltankistheleadingcause
ofhardstarting.Donotstorefuelwithoutstabilizer
morethan30days,anddonotstorestabilizedfuel
morethan90days.
3.Runthemoweruntiltheenginestopsfromrunning
outoffuel.
4.Starttheengineagain.
5.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
6.Disconnectthewirefromthesparkplugandconnect
thewireontotheretainingpost.
7.Removethesparkplug,add1oz.(30ml)ofoil
throughthesparkplughole,andpullthestarterrope
slowlyseveraltimestodistributeoilthroughoutthe
cylindertopreventcylindercorrosionduringthe
off-season.
8.Looselyinstallthesparkplug.
9.Tightenallnuts,bolts,andscrews.
10.Chargethebatteryfor24hours,thenunplugthe
batterychargeranstorethemowerinanunheated
area.Ifyoumuststorethemowerinaheated
area,youmustchargethebatteryevery90days
(electric-startmodelsonly).
FoldingtheHandle
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Removetheignitionkey(electric-startmodelsonly).
2.Loosenthehandleknobsuntilyoucanmovethe
upperhandlefreely.
3.FoldtheupperhandleforwardasshowninFigure35.
Important:Routethecablestotheoutsideof
thehandleknobsasyoufoldtheupperhandle.
Figure35
4.Tounfoldthehandle,reversethestepsabove.
RemovingtheMowerfrom
Storage
1.Removethesparkplugandspintheenginerapidly
usingthestartertoblowtheexcessoilfromthe
cylinder.
2.Installthesparkplugandtightenitwithatorque
wrenchto15ft-lb(20Nm).
3.Chargethebatteryfor24hours(electric-startmodels
only).
4.Connectthewiretothesparkplug.
19
The following applies to both the Toro Total Coverage Guarantee & the Toro GTS Starting Guarantee:
Items and Conditions Not Covered
There is no other express warranty except for special emission system coverage on some products. This express warranty does not cover the following:
Cost of regular maintenance service or parts, such as lters, fuel, lubricants, oil changes, spark plugs, air lters blade sharpening/worn blade on mowers, cable/linkage adjust-
ments, or brake and clutch adjustments
Any product or part which has been altered or misused and requires replacement or repair due to accidents or lack of proper maintenance
Repairs necessary due to improper battery care, failure to use fresh fuel (less than one month old), or failure to properly prepare the unit prior to any period of non-use over one
month
Pickup and delivery charges
Operational misuse, neglect, or accidents
Repairs or attempted repairs by anyone other than an Authorized Toro Service Dealer
Repairs or adjustments to correct starting dif culties due to the following:
Failure to follow proper maintenance procedures
Rotary mower blade striking an object
Contaminants in the fuel system
Improper fuel (consult your Operator’s Manual if in doubt)
Failure to drain the fuel system prior to any period of non-use over one month
Special operational conditions where starting may require more than two pulls:
First time starts after extended period of non-use over one month or seasonal storage
Cool temperature starts such as those found in early spring and late autumn
Improper starting procedures
If you are having dif culty starting your unit, please check the Operator’s Manual to ensure that you are using the correct starting procedures. This can save an unnecessary visit to a
Service Dealer.
Owner Responsibilities
You must maintain your Toro Product by following the maintenance procedures described in the Operator’s Manual. Such routine maintenance, whether performed by a dealer or by
you, is at your expense.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or workmanship, or if a normal, able-bodied adult can no longer start your product’s engine in one or two pulls, follow
this procedure
:
1. Contact any Authorized Toro Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, refer to the Yellow Pages of your telephone directory (look
under “Lawn Mowers”) or access our web site at www.Toro.com. You may also call the numbers listed in item #3 to use the 24-hour Toro Dealer locator system.
2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer. The dealer will diagnose the problem and determine if it is covered under warranty.
3. If for any reason you are dissatis ed with the Service Dealer’s analysis or with the assistance provided, contact us at: Customer Care Department, Consumer Division, Toro War-
ranty Company, 8111 Lyndale Avenue South, Bloomington, MN 55420-1196; or call us toll free at 866-214-9807 (U.S. customers) or 866-214-9808 (Canadian customers).
General Conditions
All repairs covered by these warranties must be performed by an Authorized Toro Service Dealer using Toro approved replacement parts.
Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental, or consequential damages in connection with the use of the Toro Products
covered by these warranties, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending
completion of repairs under these warranties. Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied war-
ranty lasts, so the above exclusions and limitations may not apply to you.
This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country,
province, or state. If for any reason you are dissatis ed with your Distributor’s service or have dif culty obtaining guarantee information, contact the Toro importer. If all other remedies
fail, you may contact us at Toro Warranty Company.
*Residential purposes means use of the product on the same lot as your home. Use at more than one location is considered commercial use, and the commercial use warranty would apply.
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Part Number 374-0052 Rev. D
Conditions and Products Covered under The Toro Total Coverage Guarantee
The Toro Company and its af liate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair any Toro Product used for residential purposes*,
if defective in materials or workmanship or if it stops functioning due to the failure of a component for a period of two (2) years from the date of purchase.
This Warranty applies to all 22 in Recycler® walk power mowers and their accessories. This warranty covers the cost of parts and labor, but you must pay transportation costs
.
The following time periods apply from the date of purchase:
Products Warranty Period
All Products and Attachments 2 - year Full warranty
Batteries 1 - year Full warranty
Limited Warranty for Commercial Use*
Gas-powered Toro Products used for commercial, institutional, or rental use are warranted for 45 days against defects in materials or workmanship.
The Toro Total Coverage Guarantee
A Two - Year Full Warranty (Limited Warranty for Commercial Use)
The Toro GTS (Guaranteed to Start) Starting Guarantee
A Three - Year Full Warranty (Not Applicable for Commercial Use)
Conditions and Products Covered under The Toro GTS Starting Guarantee
The Toro Company and its af liate, Toro Warranty Company, pursuant to an agreement between them, jointly guarantee that your Toro GTS engine, when used for residential
purposes*, will start on the rst or second pull for three (3) years from the date of purchase, if you provide the routine maintenance it requires, or we will x it free of charge.
This Warranty applies to all 22 in Recycler® walk power mowers and their accessories. This warranty covers the cost of parts and labor, but you must pay transportation costs.
This Toro Starting Guarantee does not apply when the product is used commercially.*
22 in Recycler®
Walk Power Mowers
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Toro 22in Recycler Lawn Mower User manual

Category
Lawnmowers
Type
User manual

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