Innovative Cleaning Equipment FI-10NV-SM User manual

Brand
Innovative Cleaning Equipment
Model
FI-10NV-SM
Type
User manual

This manual is also suitable for

USER
MANUAL
MODEL NUMBER:
FI-10N-SM
FI-10NK-SM
FI-10NV-SM
AND RELATED UNITS
10 Gallon Smart Foam Unit
English (Original Instrucons)
Page 2 of 9 | 09152015
User Manual: 10 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-10N-SM, FI-10NK-SM, FI-10NV-SM AND RELATED UNITS
Read this manual completely and understand the
machine before operang or servicing it.
• Readallinstruconsbeforeinstallingoroperangunit.
• Alwayswearappropriatepersonalprotecveequipment
(PPE)whenoperangorservicingunit.
• Alwaysfollowallchemicalsafetyprecauonsand
handlinginstruconsprovidedbythechemical
manufacturerandSafetyDataSheet(SDS).
• Ifthisunitismodiedorservicedwithpartsnotlistedin
thismanual,theunitmaynotoperatecorrectly.
• Neverpointthedischargewandatyourself,another
person,oranyobjectyoudonotwantcoveredin
chemical.
• Alwayskeeptheairtriggerportcleanandfreeof
blockagesordebris.Iftheportbecomesdirtyor
blocked,disconnectthecompressedairsourcefrom
theunitimmediatelyandcleanouttheportbefore
proceeding.
• Alwayskeepthedischargehosefreeofkinksor
obstrucons.
• Alwaysrinseanddrainunitaeruse(asdescribedinthe
AerUseInstrucons).Alwaysstoreunitdisconnected
fromthecompressedairsource.
• Donotexceedanincomingairpressureof100psi(7
bar).
• Donotexceedauidtemperatureof100˚F(37˚C).
• Alwaysushtheunitwithfreshwaterfor5minutes
whenswitchingfromanalkalinetoanacidoranacidto
analkaline.
• Onlyusecleananddryair.Airmustbelteredandfree
ofmoistureorpumplifewillbediminished.Ifneeded,
installawaterseparator(WS-20CFM)beforetheunit.
• Donotuseanairlubricatorbeforetheunit.
WARNING
PROTECT THE ENVIRONMENT
Pleasedisposeofpackagingmaterials,oldmachine
components,andhazardousuidsinanenvironmentallysafe
wayaccordingtolocalwastedisposalregulaons.
Alwaysremembertorecycle.
*Specicaonsandpartsaresubjecttochangewithoutnoce.
OPTIONS
Pump Seal Material
FI-10N
Santoprene(standard)
-SM
Viton (V)
Kalrez(K)
Addboldoponcodestoitemnumberasshown.Forstandard
opons,nooponcodeisneeded.
Examples:
• FI-10N-SM(standardunitwithSantoprenepumpseals)
• FI-10NV-SM(unitwithVitonpumpseals)
Page3of9|09152015
User Manual: 10 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-10N-SM, FI-10NK-SM, FI-10NV-SM AND RELATED UNITS
REQUIREMENTS
Compressedairrequirements 40-80psi(3-5bar)with5-10cfm(141-283l/min)
Liquidtemperaturerange 40-100˚F(4.4-37˚C)
Chemicalcompability Chemicalproductsusedwiththisequipmentmustbeformulatedforthistypeof
applicaonandcompablewithunitmaterialsandpumpseals.Formoreinformaon
onchemicalcompability,consultthemanufacturerorSDSforyourproductor
contactourcustomerservicedepartment.
SPECIFICATIONS
Powertype Compressedair
Chemicalpickuptype Drawsfrompre-mixedsoluon
Numberofproductsunitcandrawfrom Oneproduct
Capacity 12.5gallons(47.3liters)
Dischargehosediameter/length 20.(9.1m)bondedhose,with5/8in.(15.9mm)and1/4in.(6.4mm)inside
diameter
Dischargewand/ptype Ultrahighmolecularweight(UHMW)polyethylenehandleandwandextension,with
65fanpandbuilt-inzerop
Outputdistance Withzerop:17-21.(5.2m–6.4m)
Withfanp(ST65150):16-20.(4.9m–6.1m)
Outputvolume Withzerop:20-32gal/min(75-121l/min)offoam
Withfanp(ST65150):20-32gal/min(75-121l/min)offoam
Flowrate* 2gal/min(7.6l/min)
Pumpseals Santoprene,Viton,orKalrez
Wheeltype Two10inchnon-markingwheels
*Diluonratesandowratesgivenarebasedonchemicalwithviscosityofwaterandfactoryairpressuresengs.
Page 4 of 9 | 09152015
User Manual: 10 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-10N-SM, FI-10NK-SM, FI-10NV-SM AND RELATED UNITS
Operaon Instrucons:
1. Verifythatthedrainplug(DP-A)issecurelyclosed.
2. Followallinstruconsfromthechemicalmanufacturer.
Fillthetankwithwaterandtheadvisedpercentageof
chemicalconcentrate.
3. Verifythatthevalve(PVCV34FM)atthebaseofthe
suconlineisopen,toallowuidintothesuconline.
4. Verifythattheairtriggerportiscleanandfreeof
blockagesordebris,andthedischargehoseisnotkinked
orobstructed.
5. Withthewandpointedinasafedirecon,connectanair
linetotheairinletng(AP25).
Note: When you connect the air line, listen for any sound
from the unit. If you hear the pump acvate and begin to
cycle, disconnect the air line immediately. This indicates
that there is a blockage or other problem somewhere
in the system, which could cause the unit to acvate
spontaneously. The problem must be addressed before
proceeding (see “Troubleshoong Instrucons”).
6. Placethumbovertheairtriggertoacvatetheunitand
beginfoaming.
7. Whiletheunitisrunninganddischargingproduct,adjust
theneedlevalve(NV14Y)asneededtoregulatethe
wetnessordrynessofthefoamfollowingthestepsbelow:
a. Closeneedlevalvecompletelyinclockwisedirecon.
b. Openneedlevalveincounter-clockwisedirecon2
completeturns.
c. Connuetoopenneedlevalvein¼turnincrements,
allowing30secondsbetweenadjustments,unl
desiredconsistencyoffoamisachieved.
8. Releasetheairtriggertostopfoaming.
Note:Whenyoureleasetheairtrigger,theunitwillshut
oanddepressurize.Foamthatisalreadyinthedischarge
hosemayseepout,butnomorefoamwillbecreated
unlyoucovertheairtriggeragain.
Aer Use Instrucons:
1. Openthedrainplug(DP-A)anddraintheunittank.
2. Rinsetheunittankthoroughlywithfreshwater.Then
replacethedrainplugandllthetankwithfreshwater.
3. Acvatetheunitandallowittorunfor2-4minutes,or
unlallchemicalhasbeenushedfromthesystem.
4. Openthedrainplug(DP-A)anddrainanywaterremaining
intheunittank.Thenreplaceandsecurethedrainplug.
5. Disconnecttheairlinefromtheairng(AP25).
6. Allowanyliquidremaininginthedischargehosetodrain
outthroughthedischargewandbeforestoringtheunit.
Maintenance Instrucons:
Tokeepyourunitoperangproperly,periodicallyperformthe
followingmaintenanceprocedures:
Note:Beforeperforminganymaintenance,ensurethatthe
unithasbeendisconnectedfromtheairsupplyaccordingtothe
“AerUseInstrucons.”Alsoensurethattheunittankisempty,
and/orclosethevalve(PVCV34FM)atthebaseofthesucon
linetoshutotheowofliquidfromthetank.Reopenthe
valveaermaintenanceiscomplete.
• Inspecttheairpump(P56/P56K/P56V)forwearandleaks.
• Inspectallhosesforleaksorexcessivewear.Make
sureallhoseclampsareingoodcondionandproperly
secured.
• Checktheairtriggerportonthehandlefordebrisand
cleanasneeded.Whencleaning,becarefulnottopush
debrisintotheport,asitmaybecomelodgedinsideand
createablockage.
• Cleanandreplacethelter(AFR25)locatedwithin
theairregulator(R25)asneeded.Accessthelterby
unthreadingtheairregulatorbowl(ABR25)fromtheair
regulator(R25).
• Checkthesuconlineandstrainer(STR38-IL)fordebrisor
blockages,andcleanasneeded.
• Drainyouraircompressortankonaregularbasistohelp
extendpumplife.Anairsourcewithahighmoisture
contentwillacceleratepumpwear.Note:Ifyourair
sourcehasahighmoisturecontent,youmaywishto
installawaterseparator(WS-20CFM)beforetheunit.
Page 5 of 9 | 09152015
User Manual: 10 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-10N-SM, FI-10NK-SM, FI-10NV-SM AND RELATED UNITS
Troubleshoong Instrucons:
• Checktoensurethatthedischargehoseisuncoiled
properly,andthattherearenokinksthatcouldobstruct
uidow.
• Checkthesuconlineandstrainerfordebrisordamage.
Cleanorreplaceasneeded.Topreventdamagetothe
unit,thestrainer(STR38-IL)mustalwaysbeused.
• Ifthepumpiscyclingbutwillnotpullproduct,andthe
suconlineisclear,makesurethevalve(PVCV34FM)at
thebaseofthesuconlineisopen.
• Checktheairregulatorbowl(ABR25)andairlter(AFR25)
fordebrissuchaswater,oil,orrustparcles.Cleanby
unthreadingtheairregulatorbowl(ABR25)fromtheair
regulator(R25).
• Iftheneedlevalve(NV14Y)isopentoofar,thepump
(P56/P56K/P56V)maycycleimproperlyduetolackofair
pressure.Ifthisoccurs,closeandreadjusttheneedle
valve(NV14Y)asdescribedintheOperaonInstrucons.
• Makesureproperfoamingchemicalandconcentraon
arebeingused.
• Ifairpassesthroughthepump(P56/P56K/P56V)without
cycling,thepumpneedstobereplaced.
• Ifsoluonbacksupintotheairregulatorbowl(ABR25),
thecheckvalve(CV38)needstobereplaced.
• Iffoamcomesoutwet,nomaerwheretheneedlevalve
(NV14Y)isposioned,thecheckvalve(CV38)mayneedto
bereplaced.
• Checkforproperairpressureontheairgauge(AG100).
Theairregulator(R25)isfactorysetat50psi(3.4bar).
Operangrangeis40to80psi(3to5bar)with5to10
CFM(141.6to283.3l/min).
• Iftheunitoperatesatareducedpressure:
1. Checktheaircompressorsupplyingtheunit.Ifthe
pressureislessthan40psi,turntheunitounlthe
compressorcancatchup.
2. Iftheairsupplyis50psi(3.4bar)orabove,check
theairgauge(AG100),whichshouldreadnear50psi
(3.4bar).Iftheairgaugereadsmoreorlessthan50
psi(3.4bar),adjustthepressurebyturningtheknob
onthetopoftheairregulator(R25).
3. Iftheproblempersists,thestainlesssteelmixing
mesh(SS-MESH)insidetheteeng(SST12HB38)
couldbeplugged.Removeandcleanthemesh
followingtheinstruconsbelow:
a. Ensurethattheunithasbeenushedand
disconnectedfromtheairsupplyaccordingto
the“AerUseInstrucons.”Alsoensurethat
theunittankisempty,and/orthatthevalve
(PVCV34FM)atthebaseofthesuconlineis
closed.
b. Removethestainlesshosebarb(HBSS1258)
fromtheteeng(SST12HB38).
c. Thestainlesssteelmixingmesh(SS-MESH)
islocatedinsidetheteeng(SST12HB38).
Removetheoldmeshandthescreenthat
holdsitinplace.Ifthemeshandscreenare
ingoodcondion,theycanbecleanedand
re-used.Ifnot,theyshouldbereplacedwith
newparts.
d. Insertthenewmesh(SS-MESH).
e. Insertthenewscreen(SSST).Makesureitis
seatedsecurely,butnotbentordeformed.
f. Reconnectthehosebarb(HBSS1258)tothe
teeng(SST12HB38).Aachthe5/8inch
hosetothehosebarb(HBSS1258)andsecure
itwiththescrewbandclamp(SSC58).
g. Ifyoufoundalotofparclesorblockages
insidethemesh,checkthesuconline
strainer(STR38-IL)tomakesureitisinplace
andoperangcorrectly.
• Iftheunitacvateswhentheairtriggerportisnot
covered:
1. Verifythattheairtriggerportiscleanandfreeof
blockagesordebris,andthedischargehoseisnot
kinkedorobstructed.
2. Iftheproblempersists,trybypassingtheairtrigger.
Todothis,disconnectthe1/4inchhosefrom
thewand.Pointthewandinasafedireconand
connectanairlinetotheunit.Then,useyourthumb
orngertosealtheopenportofthe1/4inchhose
atthewand.
a. Iftheunitacvateswhenyouconnecttheair
line,thevalveblock(SM-PV)mayneedtobe
replaced.
b. Iftheunitdoesnotacvatewhenyou
connecttheairline,thehoseorwand
assemblymayneedtobereplaced.
• Iftheunitdoesnotacvatewhentheairtriggerportis
covered:
1. Conrmtheincomingairsupplyisconsistently50psi
(3.4bar)ontheairguage(AG100).
2. Iftheproblempersists,thevalveblock(SM-PV)may
needtobereplaced.
Page6of9|09152015
User Manual: 10 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-10N-SM, FI-10NK-SM, FI-10NV-SM AND RELATED UNITS
SSP12
SSAXLE14
AS1-VS
W15
FWAX15
PVCV34FM
COT
TANK-10N
DFP7
DP-A
TANK ASSEMBLY
ITEM NUMBER: TANK-10N-A
SSC58
SSC14
HBSS1258
HBSS1814
SMH
Air Trigger Port
PW1238
ST65150
WAND ASSEMBLY
ITEM NUMBER: SMWA
DISCHARGE HOSE ASSEMBLY
ITEM NUMBER: H5814-20
Page7of9|09152015
User Manual: 10 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-10N-SM, FI-10NK-SM, FI-10NV-SM AND RELATED UNITS
H38B-H
SST12HB38
SSC38
P56, P56K, or P56V
P56-BRKT
P56-BRKT-SCREW
NV14Y
AG100
R25
BPS-58SO
BPS-SSR
SN1414
HBSSEL1438
P18
HBSSEL1438
H14B-H
CV38
(Available per .)
(Available per .)
HBBEL1414
HBSSEL1438
SM-PV
EC14-2
HBSS1438
BACK PLATE
ITEM NUMBER: PA-PF-SM
HBSS1414
HBSS1258
FWP12
FWLG14
SSA14
TW916
BPS-58S0
AP25
NV14Y
BACK PLATE
Outside View
Page8of9|09152015
User Manual: 10 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-10N-SM, FI-10NK-SM, FI-10NV-SM AND RELATED UNITS
HHPB3414
STR38-IL
HBSSEL1438
SSC38
BPS-58SO
PVCV34FM
BPS-58SO
SUCTION LINE
SC1212
HBSS1258
EC58
HBSS1258
EC58
H58-6
ITEM NUMBER
EC58 OETIKERCLAMP0.625ID
H58-6 6FT.OF5/8INCHBLUEHOSE
HBSS1258 STAINLESSSTEELHOSEBARB1/2MPTBY5/8INCHBARB
SC1212 S.S.COUPLER1/2inBY1/2in
InstallaonInstrucons
1.Removewand(PW1238)fromhandle(SMH)
2.ThreadHBSS1258fromhoseaachmentintohandle(SMH)
3.Threadwand(PW1238)ontocoupler(SC1212)attheendof
hoseaachment.
OPTIONAL HOSE ATTACHMENT (INCLUDED)
ITEM NUMBER: SM-EA
Page 9 of 9 | 09152015
User Manual: 10 Gallon Smart Foam Unit | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-10N-SM, FI-10NK-SM, FI-10NV-SM AND RELATED UNITS
ITEM NUMBER DESCRIPTION
AG100 1.5INCHDRYMODEL20DUALSCALEGAUGE
AP25 PLUG1/4NPTMAIRFITTING-BRASS
AS1-VS 1/4-20X1/2PHILTRUSSMACHSCREW19-8W/516
ORANGEVIBRASEALPATCH
B8X58 8-15x1/2FLATPHILTY-A18-8PLN
BPS-58SO BackPanelScrew-5/8inchwithStandO
BPS-SSR 1/4INCHPUSHNUTBOLTRETAINERSTAINLESSSTEEL
BX-10N 18-1/2x16x42GluedInsideJointECT48
COT 1/8X1COTTERPIN18-8S/S
CV38 PVCCHECKVALVE3/8BARBS-SSSPRING
DFP7 7INCHHINGEDCAPASSEMBLY-INCLUDESBLACKCAP,
LIDFLANGEANDHINGEPIN
DFP7-C 7INCHFILLCAPPOLYETHYLENEBLACK
DFP7-F 7INCHTANKLIDFLANGEPOLYETHYLENE
DFP7-PIN HINGEPINFORDFP7-C&DFP7-C
DFP7-C-BL 7INCHFILLCAPPOLYETHYLENEBLUEPANTONE
DFP7-C-GN 7INCHFILLCAPPOLYPROGREENPANTONE
DFP7-C-RD 7INCHFILLCAPPOLYPROREDPANTONE
DFP7-C-YL 7INCHFILLCAPPOLYPROYELLOWPANTONE
DP-A DRAINPLUGASSEMBLYFORNATURALPORTABLE
UNITS
DP FRONTDRAINPLUGFORPORTABLEUNIT
POLYETHYLENE
DP-G FKMLATHECUT60DUROMETERFKM
EC14-2 OETIKERCLAMP13.8
EC58 OETIKERCLAMP0.625ID
FWAX15 FLATAXLEWASHER
FWP12 7/8IDX1.5ODX0.05THKSSFW
FWP14 C-8161/2inSSWASHER
H14B-H 1/4INCHBLUEHOSE-Availableper.
H38B-H 3/8INCHBLUEHOSE-Availableper.
H5814 BONDEDHOSE5/8inID-1/4inID
H58-6 6FT.OF5/8INCHBLUEHOSE
HBBEL1414 1/4MPTX1/4HOSEBARBBRASS90DEG
HBSS1258 STAINLESSSTEELHOSEBARB1/2MPTBY5/8INCH
BARB
HBSS1414 HOSEBARBSTAINLESSSTEEL1/4MPTX1/4BARB
HBSS1438 STAINLESSHOSEBARB1/4MPTX3/8BARB
HBSS1814 1/8MPTX1/4STAINLESSHOSEBARB
HBSSEL1438 STAINLESSHOSEBARBELBOW1/4INCHNPTX3/8
HOSEBARB
HHPB3414 HEXHEADPOLYREDUCERBUSHING3/4X1/4
NV14Y FLOWCONTROLVALVE-INCLUDESBLACKKNOB
NV14Y-HNDL BLACKKNOBFORNEEDLEVALVE-2839-1/4
P18 PLUG1/8MPTHEXHEAD304SS
P56 PUMPWITHSANTOPRENESEALS-INCLUDESHOSE
BARBS,AIRFITTING,ANDEXHAUSTBARB
P56K PUMPWITHKALREZSEALS-INCLUDESHOSEBARBS,
AIRFITTING,ANDEXHAUSTBARB
P56V PUMPWITHVITONSEALS-INCLUDESHOSEBARBS,
AIRFITTING,ANDEXHAUSTBARB
20756103B PolyproG57AirPortxHBStraight,w/Vitono-ring
HB14P 1/4inBRASSHBAIRFITTING/G57/P56
HB5638 HOSEBARBFORP56PUMP
HB5638K HOSEBARBFORP56KPUMP
HB5638V HOSEBARBFORP56VPUMP
P56-BRKT PUMPBRACKET-STAINLESSSTEEL
P56-BRKT-SCREW HILOSCREWFORRETAININGP56-BRKT
PLPF PORTABLEFOAMERBACKPLATEW/HINGEANDHOLES
PLPF-PIN 302STAINLESSPORTABLEPLATEHINGEPIN
PVCV34FM PVCVALVE3/4inFPTX3/4inMPT
PW1238 POLYWAND-1/2MPTX3/8FPT-UHMW
R25 AIRREGULATOR-1/4fptTWOPORT1/8fptTWOPORT
-INCLUDESFILTERANDBOWL
ABR25 METALAIRBOWLforR25
AFR25 AIRFILTERforR25
S142058-VS 1/4-20X5/8PHILTRUSSMACHINESCREW18-8
W/#516VIBRASEALORANGEPATCH
SC1212 S.S.COUPLER1/2inBY1/2in
SM-PV PNEUMATICVALVEFORSMARTTECHNOLOGYUNITS
SMH HANDLEFORBONDEDHOSE-1/2inFPTAND1/8in
FPT-UHMW
SN1414 STAINLESS1/4MPTX1/4MPTNIPPLE
SSA14 SS304MALE/FEMALEADAPTOR1/4NPTX1/4NPT
SSAXLE14 14½”longwiththe5/8”diameterbar&2through
holeswithcountersinksbeveledends
SSC14 WORMGEARCLAMP,SS1/4IN
SSC38 WORMGEARCLAMP,S/S(.25-.63)
SSC58 WORMGEARCLAMP,SS5/8IN
SSP12 STAINLESSSTEELAXLEPLATE-2.5inchX1inch-2
HOLE
SST12HB38 STAINLESSTEECOMBO1/2inFPTX3/8inBARBWITH
SSSTANDS.S.MESH
SS-MESH
STAINLESSSTEELMESHWITHSSSTFORREPLACEMENT
SSST
SCREENDISC.687DIA.10X10MESH@.020DIA.300
SERIESS.S.
ST65150 VEEJETNOZZLE65150-3/8MPT
STR38-IL INLINESTRAINER3/8BARB20MESH304STAINLESS
EDPMGSKT
TANK-10N 10GALLONNATURALTANK
TW916 1/2INTTOOTHL/W410SS
W15 NONMARKINGWHEELFORPORTABLEUNITS
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Innovative Cleaning Equipment FI-10NV-SM User manual

Brand
Innovative Cleaning Equipment
Model
FI-10NV-SM
Type
User manual
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