AGI Control Box Update Kit Assembly Manual

Brand: AGI

Model: Control Box Update Kit

Type: Assembly Manual

Hutchinson/Mayrath ASSEMBLY INSTRUCTIONS

The following instructions are to be used for assistance with the set-up and installation of equipment, accessories,

and serviceable parts used on this machinery and are not meant to replace any operating or safety procedures as

outlined in the Operator’s Manual included with the auger.

This safety symbol is used throughout these instructions to alert you to information about

unsafe actions or situations, and will be followed by the word DANGER, WARNING, or CAUTION.

Be Alert! Your safety and the safety of others is involved.

DANGER - Indicates immediate hazards that may result in severe injury or death. WARNING - Indicates unsafe actions

or situations that may cause severe injury, death and/or major equipment or property damage. CAUTION - Indicates

unsafe actions or situations that may cause injury, and/or minor equipment or property damage.

Publication No. 1042168

11/12 0402277C 1042168-1

Clay Center, KS. Printed in the USA

CONTROL BOX UPDATE KIT

Part No. 1042078 (single tractor), Part No. 1042079 (dual tractor)

for use with

NexGen COMMERCIAL POWER SWEEP AUGER

November 22, 2012

Install Controller(s)

1. Disconnect and lock-out the power feed to the

NexGen control panel (disconnect at the source

end, not at the panel end).

Verify power is off with a meter.

2. In the control box, disconnect the tractor motor

leads from the bottom of the motor contactor(s).

For a single tractor system, disconnect from bottom

of CON2, for dual tractor systems disconnect from

bottom of CON2 and CON3 (See Fig. 1).

WARNING! Do Not enter the bin unless

all power driven equipment has been

shutdown and locked out.

Electric motors and controls shall be

installed by a qualified electrician

and must meet the standards set by

the National Electric Code and all

local and state codes.

A main power disconnect switch that

can be locked in only the “Off”

position shall be used. This shall be

locked whenever work is being done

to the auger.

These kits consist of either one Soft Start controller for single tractor applications or two Soft Start

controllers (Part No. 1042077) for dual tractor applications. Before beginning the installation process it

is suggested to read through these instructions and make sure all items from the kit are accounted for.

This not only helps you become familiar with the installation procedures, but also makes you aware of

tools or materials you may need to complete the installation process.

480 VOLTS

CON1

CON2

CON3

Control Box Interior

Disconnect Wires from

Bottom of CON2

(single tractor)

MMS2 MMS3

MMS1

M1 M2 M3

Ground Bar

Disconnect Wires from

Bottom of CON2 & CON3

f/ Dual Tractor Systems

Shown as

Reference Only

Fig. 1

Reference Pages 2 and 3 for illustrations of the Soft

Start(s) installation location(s) and the electrical layout

diagram.

11/12 0402277A 1042168-2

Page 2

Assembly Instructions (con’t.)

480 VOLTS

T146

CT114

MMS2

DISC103

MMS3

MMS1

DUAL TRACTOR

OPTION

DUAL TRACTOR OPTION

M1 M2 M3

CON1

CON2

CON3

CB149

SOFT2 SOFT3

SOFT2 to right

of CON2

Control Box Interior

SOFT3 to right of CON3

(dual tractor application)

If Necessary, Move Ground

Bar to Different Location

M1 M2 M3

SOFT2 SOFT3

Optional Soft Start Location

CON1

CON2

CON3

CON1 CON2 CON3

If Soft Start(s) cannot be installed next to

the CON2 & CON3 contactors, Install them

at the end of the din rail as shown below.

3. Disconnect tractor motor wires 2T1, 2T2 & 2T3 from

CON2 contactor (and 3T1, 3T2 & 3T3 from CON3 if

applicable).

Install the Soft Start(s) on the din rail next to the

appropriate motor contactor. SOFT2 to the right of

CON2, and SOFT3 to the right of CON3 (See

illustration below). If the ground bar is in the way of

the Soft Start, move the ground bar to a different

location. NOTE: If it is not possible to install the

Soft Start(s) next to the CON2 and CON3

contactors, it is acceptable to install them at

the very end of the din rail as shown below.

Also, the wire track and din rail may require

slight adjustments to properly install the Soft

Start(s) contactors.

4. Connect wires 2T1A, 2T2A and 2T3A from SOFT2

to CON2 as shown in the electrical layout diagram

on Page 3 (these wires are preassembled to the

Soft Start). Connect tractor motor wires, previously

disconnected from CON2, to T1, T2 & T3 on the

SOFT2 contactor.

5. If this is a dual tractor system, also connect wires

3T1A, 3T2A and 3T3A in the same manner as

detailed in Step 4 above, using the SOFT3 and CON3

contactors.

6. Verify that the Soft Start(s) have the jumper wire

installed from LI+ to LI2 as shown in the electrical

layout diagram on Page 3 (this black 18AWG wire

should already be preassembled onto each of the

Soft Start contactors).

7. IMPORTANT! Turn the top dial, “Start Time” all the

way to “E” for the longest possible start voltage. If

this setting is not made, damage to the tractor

can occur.

8. IMPORTANT! Turn the middle dial, ”Initial Voltage”

all the way to “A” for the lowest possible start

voltage. If this setting is not made, damage to

the tractor can occur.

9. Leave the bottom dial, “Stop Time” at “A”. This

setting is not used. If this setting is not left at

“A” damage to the tractor can occur.

10. Reconnect the lead wires that were disconnected

in Step 2. These wires will now connect to the

Soft Start contactor(s) SOFT2 & SOFT3, instead

of CON2 and CON3.

11/12 0402277B 1042168-3

Page 3

Electrical Layout Diagram

CUSTOMER

POWER SOURCE

480VAC 60A

3 PHASE 60 HZ

DISC103

60A

L1 L2 L3

CT114

1L1

MMS1

8AWG BLK

14AWG BLK

1L2

1L3

1T1

1T2

1T3

MMS2 C2F

C2R

2T1A

2T2A

2T3A

2L1

2L2

2L3

CENTER WELL MOTOR

TRACTOR MOTOR A

14AWG BLK

MMS3 C3F

C3R

3T1A

3T2A

3T3A

3L1

3L2

3L3

TRACTOR MOTOR B

2ND TRACTOR MOTOR INSTALLED IF DUAL TRACTOR OPTION

L1 L2 L3

3 PHASE

POWER

L1 L2 L3

14AWG BLK

1551

C2F

C2R

C3F

C3R

1681

2ND TRACTOR MOTOR

INSTALLED IF DUAL

TRACTOR OPTION

1492

DEVICE INSTALLED IN PANEL DOOR

1621

1603

1602

1622

1605 1492

OL2

CM151 C2R 1604

C2F

C3R

C3F

OL1

OL3 1492

1642

1641

1661

2ND TRACTOR MOTOR INSTALLED IF DUAL TRACTOR OPTION

PL168

1492

TRACTOR MOTOR B

FORWARD (166, 172)

CENTER WELL

MOTOR CONTACTOR

(160)

TRACTOR MOTOR B

REVERSE (164, 174)

TRACTOR MOTOR A

REVERSE (160, 170)

TRACTOR MOTOR

ENGAGED PILOT

LIGHT

C3R

C3F

C2F

C2R

TRACTOR MOTOR A

FORWARD (162, 168)

C1F 1492

1572

CENTER WELL MOTOR

CURRENT METER IN

PANEL DOOR

(160)

1492

T146 CONTROL POWER TRANSFORMER

250 VA

460V TO 120V

16AWG WHT

CM151

V IN

INP COM

RANGE

TEMP

VOLT

CT114

2. SET INPUT JUMPERS ON MAIN

CIRCUIT BOARD AS SHOWN

3. INSTALL RELAY CARD PAXCDS10 IN

CM151 SETPOINT OUTPUT CARD SLOT

(+)

(–)

CENTER WELL MOTOR

SS157

ONOFF

TRACTOR MOTOR

SS160

AUTOOFF

ON FWDON REV

15711551

1551

C1 1601

00X0

X000

000X

EPB154

16AWG BLK16AWG RED

1491

CB149

1491A

2T1

2T2

2T3

LI+

LI2

SOFT2

LI+

LI2

SOFT3

3T1

3T2

3T3

*NOTE 4

*NOTES 1, 2, 3

1. SET RANGE JUMPER ON CT114

CURRENT METER TO “HIGH”

4. USE THE “NO” CONTACT ON THE

OVERLOAD AUXILIARY FOR THIS

CONTACT, THE NO/NC DESIGNATION

APPLIES WHEN THE MANUAL MOTOR

STARTER IS IN THE OFF POSITION.

NOTES:

10V

0.0

50.0

Red

Yes

d-ent

––

rel

AU–HI

3.0

Module1: 1–INPUT

rANGE

dECPNt

dISPLY2

Module 3: 3–dISPLY

cOLOR lN1

ACCESS Ln2

S1 Ln2

COde

Module 6: SEtPNt

SELECt S Pt

ASSiGN S1

ACtION S1

HyStEr S1

t–ON S1

Red Lion Parameters

SOFT2

Install Wires 2T1A,

2T2A, 2T3A

(14AWG min.)

Install Wires 3T1A,

3T2A, 3T3A

(14AWG min.)

SOFT3

Jumper

(18AWG min.)

Jumper

(18AWG min.)

Hutchinson/Mayrath  P.O. Box 629  Clay Center, KS. 67432

Ph. 785–632–2161  Fx. 785–632–5964  Toll Free 800–523–6993

Hutchinson/Mayrath

A Division of GLOBAL Industries Inc.

www.hutchinson-mayrath.com

AGI Control Box Update Kit Assembly Manual

AGI Control Box Update Kit Assembly Manual

AGI Control Box Update Kit Assembly Manual

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