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Red Lion
®
E3 I/O
™
Modules
Hardware Guide | September 2019
LP0976 | Revision C
Copyright
©2016-2019 Red Lion Controls, Inc. All rights reserved. Red Lion, the Red Lion logo and Sixnet are registered
trademarks of Red Lion Controls, Inc. All other company and product names are trademarks of their respective
owners.
Red Lion Controls, Inc.
20 Willow Springs Circle
York, PA 17406
CONTACT INFORMATION:
Inside US: +1 (877) 432-9908
Outside US: +1 (717) 767-6511
Website: www.redlion.net
Support: support.redlion.net
x Red Lion
®
E3 I/O
™
Modules Hardware Guide
Revised 2019-09-15 Table of Contents
Drawing No. LP0976-C
Table of Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i
Disclaimer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Compliance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Trademark Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Release Notes and Document Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Additional Product Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Statement of Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Chapter 1 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Red Lion Software Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Chapter 2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Quick Setup Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Installing/Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Mechanical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
DIN-Rail Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
DIN Rail Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Direct Panel Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Shock and Vibration Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Chapter 3 Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Locating the Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Setting the Network Mode Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Chapter 4 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Current Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Red Lion
®
E3 I/O
™
Modules Hardware Guide xi
Table of Contents Revised 2019-09-15
Drawing No. LP0976-C
Chapter 5 Communications Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
RS485 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Ethernet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Chapter 6 Module Wiring / Screw Terminal Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Screw Terminal Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
I/O Wiring Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
I/O Wiring Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Chapter 7 I/O Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
High Density Discrete Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Isolated Discrete Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Discrete Input Counter Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
High Speed Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Slow / Fast Response for All Discrete Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Combination Discrete Inputs / Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
High Density Discrete Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Isolated Discrete Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Isolated Output Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Time Proportioned Outputs (TPO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4 -20 mA Analog Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Isolated Analog Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Voltage Range Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
High Speed Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
RTD Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Thermocouple and mV Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Watchdog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Heartbeat Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Modbus register Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Chapter 8 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Dual Ethernet Mode Configuration Alternatives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Communication Ports Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
xii Red Lion
®
E3 I/O
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Modules Hardware Guide
Revised 2019-09-15 Table of Contents
Drawing No. LP0976-C
Chapter 9 Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Status LED Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Power LED Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Alert LED Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
OK LED Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Ring LED Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Ethernet Link Activity Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
TR / RD Activity Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Discrete LED Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Analog Input Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Chapter 10 Configuring Red Lion I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Web Server Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Setting the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Red Lion Crimson 3.X Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Service and Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Service Information
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Product Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Red Lion
®
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Modules Hardware Guide i
Preface Revised 2019-09-15
Drawing No. LP0976-C
Preface
Disclaimer
Portions of this document are intended solely as an outline of methodologies to be followed during the
maintenance and operation of the E3 I/O
™
Modules equipment. It is not intended as a step-by-step guide or a
complete set of all procedures necessary and sufficient to complete all operations.
While every effort has been made to ensure that this document is complete and accurate at the time of release, the
information that it contains is subject to change. Red Lion Controls is not responsible for any additions to or
alterations of the original document. Industrial networks vary widely in their configurations, topologies, and traffic
conditions. This document is intended as a general guide only. It has not been tested for all possible applications,
and it may not be complete or accurate for some situations.
Users of this document are urged to heed warnings and cautions summarized at the front of the document, such as
electrical hazard warnings.
Compliance Information
It is recommended that the owner of this equipment determine and ensure conformance with any specific and
applicable local regulations.
WEEE and ROHS
Part 15 of the Federal Communications Commission (FCC) - A Rules: Interference
Every effort has been made to ensure that this equipment is designed to comply with the limits for a Class A digital
device, as described in the FCC Rules.
This product complies with Part 15 of the FCC-A Rules.
Operation is subject to the following conditions:
1. This device may not cause harmful Interference
2. This device must accept any interference received, including interference that may cause undesired
operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference to radio communications.
These devices comply with the WEEE directive. Do not throw away these devices in the standard
trash. Contact Red Lion regarding proper disposal.
These devices comply with the RoHS directive and are considered lead and other hazardous sub-
stance free.
Preface Revised 2019-09-15
Drawing No. LP0976-C
ii Red Lion
®
E3 I/O
™
Modules Hardware Guide
Operation of this device in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at their own expense.
Information to the user: If this equipment causes interference to radio or television reception, which can be deter-
mined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more
of the following measures: In order to meet FCC emissions limits, this equipment must be used only with cables
that comply with IEEE 802.3. If necessary, the user should consult the dealer or an experienced radio/television
technician for additional suggestions. The user may find the following booklet prepared by the Federal Communi-
cations Commission helpful: “How to Identify and Resolve Radio-TV Interference Problems”. This booklet is avail-
able from: U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4
Industry Canada
This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment
Regulations. Operation is subject to the following two conditions; (1) this device may not cause harmful
interference, and (2) this device must accept any interference received, including interference that may cause
undesired operation.
Cet appareillage numérique de la classe A répond à toutes les exigences de l'interférence canadienne causant des
règlements d'équipement. L'opération est sujette aux deux conditions suivantes: (1) ce dispositif ne peut pas
causer l'interférence nocive, et (2) ce dispositif doit accepter n'importe quelle interférence reçue, y compris
l'interférence qui peut causer l'opération peu désirée.
Environmental Impact Statement
Red Lion equipment contains no hazardous materials as defined by the United States Environmental Protection
Agency (USEPA). Red Lion recommends that all failed product be returned to Red Lion for failure analysis and
proper disposal.
The equipment shall only be used in an area of not more than pollution degree 2, as defined in IEC 60664-1.
Toxic Emissions
Red Lion equipment releases no toxic emissions.
Trademark Acknowledgments
Ethernet is a registered trademark of Xerox Corporation.
EtherNet/IP
TM
and CIP
TM
are registered trademarks of ODVA.
KepServer® and KepServerEX® are registered trademarks of Kepware® Technologies.
All other company and product names are trademarks of their respective owners.
Release Notes and Document Updates
The hard copy and electronic media versions of this document are revised only at major releases and therefore,
may not always contain the latest product information. As needed, Documentation Notes and/or Product Bulletins
will be provided between major releases to describe any new information or document changes.
The latest online version of this document and all product updates can be accessed through the Red Lion web site
at www.redlion.net/documentation.
Red Lion
®
E3 I/O
™
Modules Hardware Guide iii
Preface Revised 2019-09-15
Drawing No. LP0976-C
Related Documents
Visit the Technical Resources page on the Red Lion website at the following link to view available documents
related to this product.
http://www.redlion.net/documentation/red-lion-documentation
Additional Product Information
Additional product information can be obtained by contacting the local sales representative or Red Lion through the
contact numbers and/or e-mail addresses listed on the inside of the front cover.
Warnings and Cautions
Warnings apply to situations where personal injury or death may result.
Cautions apply to where reduced function or damage to equipment may result.
General Safety Cautions and Warnings
CAUTION: If the equipment is used in the manner not specified by Red Lion, the protection
provided by the equipment may be impaired.
ATTENTION: Si
l’équipement est utilisé d'une manière non spécifiée par Red Lion, la protection
fournie par l'équipement peut être compromise.
These products should not be used to replace proper safety interlocking. No software-based device (or any other
solid-state device) should ever be designed to be responsible for the maintenance of consequential equipment or
personnel safety. In particular, Red Lion Controls disclaims any responsibility for damages, either direct or conse-
quential, that result from the use of this equipment in any application.
All power, input and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods and in accor-
dance with the authority having jurisdiction.
Ces produits ne doivent pas être utilisés pour remplacer le verrouillage de sécurité approprié. Aucun dispositif
basé sur un logiciel (ou tout autre dispositif à l'état solide) devraient jamais être conçus pour être responsable de
l'entretien de l'équipement consécutifs ou la sécurité du personnel. En particulier, Red Lion décline toute responsa-
bilité pour les dommages, directs ou indirects, résultant de l'utilisation de cet équipement dans n'importe quelle
application.
Tout courant, câblage entrée et sortie (I / O) doit être conforme aux méthodes de câblage à la Classe I, Division 2
et conformément à l'autorité compétente.
CAUTION: Do not perform any services on the unit unless qualified to do so. Do not substitute
unauthorized parts or make unauthorized modifications to the unit.
ATTENTION: Ne pas effectuer de services sur l'appareil s'il n'est pas qualifié pour le faire. Ne pas
substituer pièces non autorisées ou de modifications non autorisées de l'appareil.
Preface Revised 2019-09-15
Drawing No. LP0976-C
iv Red Lion
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E3 I/O
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Modules Hardware Guide
Electrical Safety Warnings
WARNING: Do not work on equipment or cables during periods of lightning activity.
ALERTE:
Ne pas travailler sur le matériel ou les câbles pendant les périodes d'activité de la foudre.
CAUTION: Do not operate the equipment in a manner not specified by this manual.
A
TTENTION: Ne pas faire fonctionner l'équipement d'une manière non spécifiée par ce manuel.
WARNING: Install only in accordance with Local and National Codes of authorities having
jurisdiction.
ALERTE: Installer uniquement, conformément aux codes locaux et nationaux des autorités ayant
compétence.
WARNING: Properly ground the unit before connecting anything else to the unit. Units not
properly
grounded may result in a safety risk and could be hazardous and may void the warranty.
See the grounding technique of this Hardware Guide for proper ways to ground the unit.
ALERTE: L’unité doit être correctement mise à la terre avant tout raccordement à l'unité. Unités
pas correctement mise à la terre peut entraîner un risque de sécurité et pourraient être dangereux
et peut annuler la garantie. Voir la technique de mise à la terre de ce mode d'emploi des moyens
appropriés à la masse de l'appareil.
WARNING:
It is recommended that this equipment be used with a Listed UL Class 2 Power Supply.
ALERTE: Il est recommendé que cet équipement soit utilisé avec une alimentation UL Listé Classe 2.
WARNING: A Recognized or Listed fuse, rated maximum 3A, minimum 30VDC, must be installed
on the line side of the device.
ALERTE: Un fusible reconnu ou classé, classé 3A maximale, 30VDC minimum, doit être installé
sur le côté de la ligne de l'appareil.
WARNING: Do not operate the unit with the front cover or configuration door removed, as this
could create a shock or fire hazard.
ALERTE: Ne pas faire fonctionner l'unité avec le capot avant ou la configuration porte deposee,
car cela pourrait créer une décharge électrique ou un incendie.
WARNING: Over-voltage category: II (Per IEC 61010-1)
ALERTE : Catégorie survoltage: II (Selon IEC 61010-1)
Red Lion
®
E3 I/O
™
Modules Hardware Guide v
Preface Revised 2019-09-15
Drawing No. LP0976-C
Environmental Safety / Hazardous Location Cautions and Warnings
CAUTION: Observe proper DC Voltage polarity when installing power input cables. Reversing
voltage polarity can cause permanent damage to the unit and voids the warranty.
ATTENTION: Respecter la polarité correcte de tension DC lors de l'installation des câbles
d'alimentation d'entrée. Inversion de polarité de tension peut causer des dommages permanents à
l'appareil et annule la garantie.
CAUTION: Altitude up to 2000 meters (Per IEC 61010-1)
ATTENTION: Altitude jusqu'à 2000 mètres (Selon IEC 61010-1)
WARNING: Use 110°C or higher rated copper wire, (0.22Nm) 2 lb/in tightening torque for field
installed conductors.
ALERTE: Utilisez 110°C ou nominale supérieure fil de cuivre, (0,22 Nm) 2 lb/pouce couple de
serrage pour le champ installé conducteurs.
CAUTION: This equipment is suitable for use in Class I, Division 2, Groups A, B, C, and D or
non-hazardous locations only.
ATTENTION: Cet équipement est adapté pour une utilisation dans la classe I, Division 2, Groupes
A, B, C et D ou non dangereux endroits seulement.
WARNING: Explosion Hazard – Substitution of components may impair suitability for Class I,
Division 2.
ALERTE - Risque d'explosion - Remplacement d'un composant peut empêcher la conformité de
Classe I, Division 2.
WARNING: Explosion Hazard - When in hazardous locations, disconnect power before replacing
or wiring modules.
ALERTE: Risque d’explosion - Lorsque dans des endroits dangereux, débranchez le cordon
d’alimentation avant de remplacer ou de brancher les modules.
WARNING – Explosion Hazard – Do not connect or disconnect equipment unless power has been
switched off or the area is known to be non-hazardous.
ALERTE - Risque d'explosion - Ne pas brancher ou débrancher les connexions lorsque le circuit
est sous tension sauf si la zone est connue pour être non dangereuse.
WARNING: Disconnect the power and allow to cool 5 minutes before touching.
ALERTE: Déconnectez le câble d'alimentation et laisser refroidir 5 minutes avant de la toucher.
Preface Revised 2019-09-15
Drawing No. LP0976-C
vi Red Lion
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Modules Hardware Guide
Cleaning
Clean only with a damp cloth. Excess moisture or harsh chemicals can cause damage to the unit.
Regulatory Information
Product Safety
Electrical Safety: UL 508, CSA C22.2/142, IEC61010-1, CE
Emissions
EMI Emissions FCC part 15, ICES-003, Class A; EN-55022; EN6100-6-4; CE
Immunity
EMC Immunity IEC61000-6-2; (EN61000-4-2,3,4,5,6,8); CE
Vibration
IEC60068-2-27
Shock
IEC60068-2-6
Hazardous Locations
ATEX/ IECEx Zone 2 (except E3-16DIAC-1 and E3-16DORLY-1)
ATEX Directive 2014/34/EU
ANSI/ISA 12.12.01-2013 Edition (Class I, Div. 2, Groups A, B, C, and D)
CSA C22.2/213
EN 60079-0:2012+A11:2013
EN 60079-15:2010
IEC 60079-0 Ed. 6
IEC 60079-15 Ed. 4
WARNING: These products are to be used within control panels in hazardous locations. The
enclosure shall be suitable for this location. Hot-swapping is not for use in hazardous locations.
ALERTE: Lorsque dans des endroits dangereux, ces produits doivent être utilisés dans des pan-
neaux de contrôle. Pas de remplacement à chaud des modules dans les zones dangereuses.
WARNING: A minimum IP54 rated enclosure is needed for ATEX unless an equivalent degree of
protection is supplied by the location.
ALERTE: Un boîtier IP54 minimum est nécessaire pour ATEX à moins qu’un degré équivalent de
protection est fourni par l'emplacement.
Red Lion
®
E3 I/O
™
Modules Hardware Guide vii
Preface Revised 2019-09-15
Drawing No. LP0976-C
Construction
Aluminum base and steel cover with zinc coating. Dimensions: 5.6" (144mm) x 5.3" (135mm) x 2.9" (74mm)
Marine/Offshore
Tested and/or verified to meet standards such as ABS, DNV 2.4 and Lloyds
Conditions of Safe Use
The equipment shall only be used in an area of not more than pollution degree 2, as defined in EN/IEC 60664-1.
The equipment shall be installed in an enclosure that provides a degree of protection not less than IP 54 in accor-
dance with IEC 60079-15.
Provision shall be made to prevent the rated voltage being exceeded by the transient disturbances of more than
140% of the peak rated voltage.
Certificate number: DEMKO 15 ATEX 1526X
Protection method and marking string: II 3 G Ex nA IIC T4 Gc
IECEx Certificate number: IECEX UL 15.0079X
IECEx Protection Method and marking string: Ex nA IIC T4 Gc
Preface Revised 2019-09-15
Drawing No. LP0976-C
viii Red Lion
®
E3 I/O
™
Modules Hardware Guide
Red Lion
®
E3 I/O
™
Modules Hardware Guide ix
Statement of Limited Warranty Revised 2019-09-15
Drawing No. LP0976-C
Statement of Limited Warranty
(a) Red Lion Controls Inc. (the “Company”) warrants that all Products shall be free from defects in material and
workmanship under normal use for the period of time provided in “Statement of Warranty Periods” (available at
www.redlion.net) current at the time of shipment of the Products (the “Warranty Period”). EXCEPT FOR THE
ABOVE-STATED WARRANTY, COMPANY MAKES NO WARRANTY WHATSOEVER WITH RESPECT TO THE
PRODUCTS, INCLUDING ANY (A) WARRANTY OF MERCHANTABILITY; (B) WARRANTY OF FITNESS FOR
A PARTICULAR PURPOSE; OR (C) WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY
RIGHTS OF A THIRD PARTY; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE
OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE. Customer shall be responsible for determining that
a Product is suitable for Customer’s use and that such use complies with any applicable local, state or federal law.
(b) The Company shall not be liable for a breach of the warranty set forth in paragraph (a) if (i) the defect is a result
of Customer’s failure to store, install, commission or maintain the Product according to specifications; (ii) Customer
alters or repairs such Product without the prior written consent of Company.
(c) Subject to paragraph (b), with respect to any such Product during the Warranty Period, Company shall, in its
sole discretion, either (i) repair or replace the Product; or (ii) credit or refund the price of Product provided that, if
Company so requests, Customer shall, at Company’s expense, return such Product to Company.
(d) THE REMEDIES SET FORTH IN PARAGRAPH (c) SHALL BE THE CUSTOMER’S SOLE AND EXCLUSIVE
REMEDY AND COMPANY’S ENTIRE LIABILITY FOR ANY BREACH OF THE LIMITED WARRANTY SET
FORTH IN PARAGRAPH (a).
Red Lion
®
E3 I/O
™
Modules Hardware Guide 1-1
Product Overview Revised 2019-09-15
Drawing No. LP0976-C
Chapter 1 Product Overview
This manual will help you install and maintain the Red Lion Controls
Dual Ethernet I/O modules.
These modules provide simple and secure remote monitoring for sites
located in harsh environments. Offering the low cost per I/O point and
rugged environmental ratings, they are ideal for both control rooms and
extreme locations across industries that include oil & gas, power &
energy, transportation, mining, maritime and water/wastewater.
These compact DIN-Rail mountable I/O modules support open-standard
protocols to provide flexible communication options for existing or newly
installed Ethernet
™
networks. By seamlessly replacing external devices
such as switches, data concentrators and protocol converters, these I/O
modules transcend simple I/O capabilities to cost-effectively streamline
systems and improve reliability.
I/O Module Product Highlights
• Flexible mix of I/O channels support all instrumentation needs
• Real-Time Ring for fast redundancy
• Dual independent Ethernet ports enable flexible networking
• Built-in security pro-actively blocks unwanted access
• Extensive health diagnostics and reporting reduce downtime
• Standard Modbus protocols provide universal compatibility
• Rugged design supports extreme temperatures and hazardous locations.
1-2 Red Lion
®
E3 I/O
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Modules Hardware Guide
Revised 2019-09-15 Product Overview
Drawing No. LP0976-C Specifications
Specifications
I/O Registers and Addressing
I/O registers available for addi-
tional expansion I/O
512 discrete inputs and outputs; 256 analog inputs and outputs
Unique station addresses
16,000+ via Sixnet
®
UDR (Universal Driver) protocol; 247 via Modbus protocol
Ethernet
Ethernet Ports 10/100BaseTX (auto-detecting)
Connection RJ45 (auto-crossover)
Isolation 1500 Volts RMS 1 minute (60 Hz)
Message Response Time Less than 1 ms per message
Diagnostic LED per Port Solid indicates link but no activity; Blinking indicates link and activity
Protocols Supported
TCP/IP, ARP, UDP, ICMP, DHCP, HTTP, Modbus UDP/TCP Slave mode, Modbus
UDP
Master mode, Sixnet UDR UDP/TCP Slave mode, and Sixnet UDR UDP Master
mode.
Ethernet Modes
Real-Time Ring is rated at 30ms plus 5 ms per hop;
Dual network, each with unique MAC and IP address;
Pass-through for daisy-chaining the modules
RS485 Serial Port
Type 2-wire half-duplex
Screw Terminals 485+, 485-, GND, TRM (Termination)
Isolation (E3-10RTD-1 & E3-
MIX20884-1 only)
150V
Maximum Number of Stations Up to 32 (full-load)
Maximum Network Distance Up to 0.5 miles (baud rate dependent)
Protocols Master and slave; Sixnet UDR and Modbus RTU / ASCII
Diagnostic LEDs Transmit (TD) and Receive (RD)
Please note that specifications are subject to change.
The latest specifications are typically found on the Red Lion website: www.redlion.net.
General Specifications
These general specifications apply to all Red Lion Dual Ethernet I/O modules.
Power
Power supply voltage 12-24 VDC (10-30 VDC absolute min./max)
Input current requirement 150-355 mA @ 24 VDC typical w/no loads
Web Interface
Secure Web Access With password protection for multiple users
Users 1 simultaneous
Memory for user pages 750K
Environmental
Operating Temperature -40 to +75°C (+60°C continuous and +75°C short term)
Storage Temperature -40 to +85°C
Mounting DIN rail (EN50022) or direct to panel
Humidity 5 to 95% RH (non-condensing) (optional conformal coating)
Flammability UL 94V-0 materials
Electrical Safety UL 508, CSA C22.2/142; IEC61010-1; CE
EMC Emissions FCC part 15, ICES-003, Class A; EN55022; EN61000-6-4; CE
EMC Immunity EN61000-6-2 (EN61000-4-2,3,4,5,6,8); CE
Vibration
IEC60068-2-6
*
Shock
IEC60068-2-27 (31 G)
*
*
Note: In environments with high vibration the industrial cable assemblies may unlink briefly. Communication
will recover on its own, but brief loss of communication may occur. Vibration resistant cable assemblies are
recommended for applications with high vibration.
Hazardous Locations Class 1, Div 2,
Groups A, B, C, D; CSA C22.2/213; ANSI/ISA12.12.01; ATEX/IECEx
Zone 2 (except E3-16DIAC-1 and E3-16DORLY-1)
Marine and Offshore Tested and/or verified to meet various marine and maritime standards
such as ABS,
DNV No. 2.4 and Lloyds.
Construction Aluminum base and steel cover with zinc coating
Dimensions 5.6" x 5.3" x 2.9" (144mm x 135mm x 74mm)
Red Lion
®
E3 I/O
™
Modules Hardware Guide 1-3
Product Overview Revised 2019-09-15
Specifications Drawing No. LP0976-C
Discrete Output Channels
Output Voltage Range 10-30 VDC
Maximum Output Power at
Ambient
0.6A per channel, 4.8A per module
Maximum output power up to
60°C
0.4A per channel, 3.2A per module
Maximum output power from
60°C to 75°C
0.2A per channel, 1.6A per module
Maximum off state leakage 0.01 mA (less than 10 uA)
Short circuit protection Self-resetting fuses
Minimum load 1 mA
Inrush current 5 Amps (100 ms surge)
Typical on resistance 0.3 Ohms (drop 0.3 VDC @1 Amp)
Scan rate (all channels) 1 ms
1-4 Red Lion
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E3 I/O
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Modules Hardware Guide
Revised 2019-09-15 Product Overview
Drawing No. LP0976-C Specifications
E3-MIX24880-1 and E3-MIX24882-1 I/O Specifications
Discrete Input Channels
Voltage Range 10-30 VDC
Input Polarity Sourcing (apply power to active) or sinking (ground closure) on 8 inputs
Guaranteed ON Voltage 9 VDC
Guaranteed OFF Voltage 5.0 VDC
Guaranteed OFF Current 2 mA DC
Input Resistance 10K ohms
Input Current 3 mA @ 24 VDC
Input Protection High Impedance with overvoltage protection
Filtered ON/OFF Delay 25 ms (20 Hz. max. counting rate)
Fastest Response 1 ms (400 Hz. max. counting rate)
Special Fast Counting Rate Up to 50 KHz on channels 1 and 2 (Channel 1 is isolated to 150V on E3-MIX24880-
1 only)
Pulse Counting Options Count up, pulse timing and pulse rate (16 or 32 bit reporting)
Scan Rate (all channels) 1 ms
Analog Input Channels
Analog input range 4-20 mA
A/D resolution 16 bits (0.003%) or 10 bits (0.1%) when using Fast Analog option
Full scale accuracy ± 0.02% (at 20°C, 16 bit mode)
Temperature coefficient ±- 50 ppm per °C (span and offset)
Input impedance (resistance) 100 ohms
Short circuit protection Self-resetting fuses
DMRR (differential mode) 66 dB at 50/60 Hz
Fastest update time [# of chan.] 880 ms [all] at 16-bit; 145 ms [all] at 14-bit; 1 ms [2] at 10-bit
Analog Output Channels (applies only to E3-MIX24882-1)
Analog output range 0-20 mA; 4-20 mA
D/A resolution 16 bits (less than 1 uA)
Full scale accuracy +/- 0.02% (at 20°C)
Temperature coefficient +/- 50 ppm per °C (span and offset)
Maximum output settling time 5 ms (to .05%)
Load resistance (@ 24 V) 0 - 750 Ohms
Load resistance (@ 10 V) 300 Ohms
Short circuit protection Current limiting
Red Lion
®
E3 I/O
™
Modules Hardware Guide 1-5
Product Overview Revised 2019-09-15
Specifications Drawing No. LP0976-C
Non-Isolated Discrete Input Channels
Channels 5 - 12
Voltage range 10 - 30 VDC
Guaranteed ON voltage 9.0 VDC
Guaranteed OFF voltage 5.0 VDC
Guaranteed OFF current 2 mA DC
Input resistance 10K Ohms
Input current (@24 VDC) 3 mA
Input polarity Sourcing (apply power to active) or sinking (ground closure) on 8 inputs
Input protection High impedance with overvoltage protection
Filtered ON/OFF delay 25 ms (20 Hz. max. counting rate)
Fastest response 1 ms (400 Hz. max. counting rate)
Pulse counting options Count up, pulse timing and pulse rate (16 or 32 bit reporting)
1-6 Red Lion
®
E3 I/O
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Modules Hardware Guide
Revised 2019-09-15 Product Overview
Drawing No. LP0976-C Specifications
E3-MIX20884-1 I/O Specifications
Isolated Discrete Input Channels
Channels 1 - 4
Voltage range 5 - 30 VDC
Guaranteed ON voltage 3.0 VDC
Guaranteed OFF voltage 1.5 V
Guaranteed OFF current 1 mA DC
Input resistance (@ 24 VDC) 2.5K ohms
Input current (@ 24 VDC) 9.6 mA
Common mode and channel-to-channel isolation 150 VDC
Filtered ON/OFF delay 25 ms (20 Hz. max. counting rate)
Fastest response 1 ms (400 Hz. max. counting rate)
Special fast counting rate Up to 50 KHz
Pulse counting options Count up, pulse timing and pulse rate (16 or 32 bit reporting)
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