Toro TimeCutter Z4202 Riding Mower User manual

FormNo.3361-191RevA

TimeCutter

Z4202andZ5020

RidingMower

ModelNo.74381—SerialNo.290000001andUp

ModelNo.74399—SerialNo.290000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

Undertheseat

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthespace

below:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafeOperationPracticesforRide-on(riding)

RotaryLawnmowerMachines...........................3

SafeOperatingPractices.......................................3

ToroRidingMowerSafety....................................5

Model74381........................................................5

Model74399........................................................6

SlopeChart..........................................................7

SafetyandInstructionalDecals.............................8

ProductOverview......................................................12

Controls.............................................................13

Operation...................................................................14

ThinkSafetyFirst...............................................14

RecommendedFuel............................................14

CheckingtheEngineOilLevel............................16

StartingtheEngine.............................................16

OperatingtheBlades..........................................17

StoppingtheEngine...........................................18

TheSafetyInterlockSystem................................18

DrivingForwardorBackward.............................19

StoppingtheMachine.........................................20

AdjustingtheHeightofCut................................20

PositioningtheSeat............................................21

AdjustingtheMotionControlLevers..................21

PushingtheMachinebyHand.............................22

GrassDeector..................................................23

ConvertingtoSideDischarge(ForModels

with42InchDecks)........................................23

ConvertingtoSideDischarge(ForModels

with50InchDecks)........................................24

OperatingTips...................................................25

Maintenance...............................................................27

RecommendedMaintenanceSchedule(s)................27

PremaintenanceProcedures....................................28

RaisingtheSeat..................................................28

AccessingtheBattery.........................................28

Lubrication.............................................................28

GreasingtheBearings.........................................28

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

EngineMaintenance...............................................29

ServicingtheAirCleaner....................................29

ServicingtheEngineOil.....................................30

ServicingtheSparkPlug.....................................32

CleaningtheBlowerHousing..............................33

FuelSystemMaintenance.......................................33

ReplacingtheFuelFilter.....................................33

ElectricalSystemMaintenance................................34

ChargingtheBattery...........................................34

ServicingtheFuses.............................................35

DriveSystemMaintenance.....................................36

CheckingtheTirePressure.................................36

MowerMaintenance...............................................37

ServicingtheCuttingBlades...............................37

LevelingtheMowerDeck...................................39

RemovingtheMower.........................................41

MowerBeltMaintenance....................................42

InstallingtheMower...........................................43

ReplacingtheGrassDeector.............................43

Cleaning.................................................................44

WashingtheUndersideoftheMower..................44

Storage.......................................................................45

CleaningandStorage..........................................45

Troubleshooting.........................................................47

Schematics.................................................................49

Safety

SafeOperationPractices

forRide-on(riding)Rotary

LawnmowerMachines

ThismachinemeetsorexceedsEuropeanStandardsin

effectatthetimeofproduction.However,improper

useormaintenancebytheoperatororownercan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

CAUTION,WARNING,orDANGER-“personal

safetyinstruction.”Failuretocomplywiththe

instructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheENstandard

EN836:1997.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethelawnmower.Localregulations

canrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessional

andpracticalinstruction.Suchinstructionshould

emphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe

brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

Preparation

•Whilemowing,alwayswearsubstantialfootwearand

longtrousers.Donotoperatetheequipmentwhen

barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warning-Fuelishighlyammable.

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladeboltsandcutterassemblyarenotworn

ordamaged.Replacewornordamagedbladesand

boltsinsetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingone

bladecancauseotherbladestorotate.

Operation

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging

directions.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

bladeattachmentclutchesandshiftintoneutral.

•Donotuseonslopesofmorethan15degrees.

•Rememberthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.To

guardagainstoverturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–uselowspeedsonslopesandduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

•Usecarewhenpullingloads.

–Useonlyapproveddrawbarhitchpoints.

–Limitloadstothoseyoucansafelycontrol.

–Donotturnsharply.Usecarewhenreversing.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguardsor

withoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatingtheengineat

excessivespeedcanincreasethehazardofpersonal

injury.

•Beforeleavingtheoperator’sposition:

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,

anddisconnectthesparkplugwire(s)orremovethe

ignitionkey

–beforeclearingblockagesoruncloggingchute;

–beforechecking,cleaningorworkingonthe

lawnmower;

–afterstrikingaforeignobject.Inspectthe

lawnmowerfordamageandmakerepairsbefore

restartingandoperatingtheequipment;

–ifthemachinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s

position.

•Reducethethrottlesettingduringenginerun-out

and,iftheengineisprovidedwithashut-offvalve,

turnthefueloffattheconclusionofmowing.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumescanreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandfuelstorageareafreeof

grass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,thisshouldbe

doneoutdoors.

•Whenmachineistobeparked,storedorleft

unattended,lowerthecuttingmeans.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecicto

Toroproductsorothersafetyinformationthatyoumust

knowthatisnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,whichis

anodorless,deadlypoisonthatcankillyou.Donot

runengineindoorsorinanenclosedarea.

•Keephands,feet,hairandlooseclothingawayfrom

attachmentdischargearea,undersideofmowerand

anymovingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowtocoolbefore

attemptingtomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyesandclothing.Protectyour

face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,

andamesawayfrombattery.

•UseonlygenuineTororeplacementpartstoensure

thatoriginalstandardsaremaintained.

•UseonlyToro-approvedattachments.

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanks,

orwater.Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,death,

ordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcausesliding

andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanks,orwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,

etc.frommowingarea.Tallgrasscanhideobstacles.

•Watchforditches,holes,rocksdips,andrisesthat

changetheoperatingangle,asroughterraincould

overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause

themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing

downhill.Weighttransfertothefrontwheelsmay

causedrivewheelstoslipandcauselossofbraking

andsteering.

•Alwaysavoidsuddenstartingorstoppingona

slope.Iftireslosetraction,disengagethebladesand

proceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor

wheelweightsorcounterweightstoimprovestability.

•Useextremecarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe

machineandcauselossofcontrol.

Model74381

SoundPressure

ThisunithasanequivalentcontinuousA-weighted

soundpowerlevelattheoperatorearof92dBA,based

onmeasurementsofidenticalmachinesperEN11094.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105

dBA,basedonmeasurementsofidenticalmachinesper

ISO11094.

Vibration

ThisunithasanequivalentcontinuousA-weighted

hand/armvibrationlevelof4.08m/s

,basedon

measurementsofidenticalmachinesperEN1033.

ThisunithasanequivalentcontinuousA-weighted

wholebodyvibrationlevelof0.73m/s

,basedon

measurementsofidenticalmachinesperEN1032.

Model74399

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe

operator’searof92dBA,basedonmeasurementsof

identicalmachinesperEN836andISO11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105

dBA,basedonmeasurementsofidenticalmachinesper

ISO11094.

Vibration

Thisunitdoesnotexceedahand/armvibrationlevel

of4.08m/s2,basedonmeasurementsofidentical

machinesperEN836andEN1033.

Thisunitdoesnotexceedawholebodyvibrationlevel

of0.73m/s2,basedonmeasurementsofidentical

machinesperEN836andEN1032.

SlopeChart

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

114-1606

1.Entanglementhazard,belt—keepallguardsinplace.

93-7009

1.Warning—don’toperatethemowerwiththedeectorupor

removed;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

105-7015

ForModelswith42InchDecks

99-3943

ForModelswith50InchDecks

1.Engine

106-8717

1.Readtheinstructionsbeforeservicingorperforming

maintenance.

2.Checktirepressureevery25operatinghours.

3.Greaseevery25operatinghours.

4.Engine

106-8743

1.Heightofcut

110-6691

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Thrownobjecthazard,mower—donotoperatethewithout

deector,dischargecoverorgrasscollectionsystemin

place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

110-6824

1.Height-of-cut

115-2500

1.Choke5.Powertake-off(PTO),

Bladecontrolswitchon

somemodels

2.Fast

6.Bladecontrolswitch—Off

3.Continuousvariable

setting

7.Bladecontrolswitch—On

4.Slow

112-9750

1.Parkingposition4.Neutral

2.Fast5.Reverse

3.Slow

112-9751

1.Parkingposition4.Neutral

2.Fast5.Reverse

3.Slow

112-9840

ForModelswith50InchDecks

1.ReadtheOperator’s

Manual.

3.Removetheignitionkey

andreadtheinstructions

beforeservicingor

performingmaintenance.

2.Heightofcut

114-8531

1.Bypassleverpositionfor

operatingthemachine

2.Bypassleverpositionfor

pushingthemachine

114-8532

1.Bypassleverpositionfor

operatingthemachine

2.Bypassleverpositionfor

pushingthemachine

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator’s

Manual.

10.Containslead;donot

discard.

115-2469

1.Warning—readtheOperator’sManual.

2.Warning—readtheinstructionsbeforeservicingorperformingmaintenance;movethemotioncontrolleverstothepark(brake)

position,removetheignitionkeyanddisconnectthesparkplugwire.

3.Cutting/dismembermenthazard,mowerblade;entanglementhazard,belt—donotopenorremovesafetyshieldswhileengineis

running.

4.Tippinghazard—donotmowslopesgreaterthan15degrees,avoidsuddenandsharpturnswhileonslopes.

5.Lossoftraction/controlhazard,slopes—lossoftraction/controlonaslope,disengagethebladecontrolswitch(PTO),proceed

offtheslopeslowly.

6.Crushing/dismembermenthazardofbystanders,reversing;crushing/dismembermenthazardofbystanders—donotcarry

passengers,lookbehindanddownwhenreversing.

7.Thrownobjecthazard—keepbystandersasafedistancefromthemachine,pickupdebrisbeforeoperating,keepdeectorinplace.

115-2490

1.Fuelgauge2.Full

3.Half

4.Empty

115-2452

1.Fuelgauge2.Full

3.Half

4.Empty

ProductOverview

Figure3

1.Footrest

4.Controlpanel

7.Reardrivewheel10.Anti-scalproller

2.Heightofcutlever

5.Motioncontrollevers

8.Washouttting

11.Frontcasterwheel

3.Fuelgauge

6.Operatorseat

9.Mowerdeck

Figure4

1.Motioncontrollevers

3.Gastankcap5.Deector7.Footassistpedal(Model

74399only)

2.Heightofcutlever

4.Engine

6.Engineguard(Model74399

only)

Controls

BecomefamiliarwithallofthecontrolsinFigure3,

Figure4,andFigure5beforeyoustarttheengineand

operatethemachine.

G005055

Figure5

ControlPanel

1.Ignitionswitch3.Bladecontrolswitch

(powertake-off)

2.Throttle/Choke

IgnitionSwitch

Theignitionswitchhasthreepositions,Off,Runand

Start.ThekeywillturntoStartandmovebackto

Runuponrelease.TurningthekeytotheOffposition

willstoptheengine;however,alwaysremovethekey

whenleavingthemachinetopreventsomeonefrom

accidentallystartingtheengine(Figure5).

Throttle/ChokeControl

Thethrottleandchokeiscombinedintoonecontrol

lever.Thethrottlecontrolstheenginespeedandithasa

continuousvariablesettingfromSlowtoFast.Engage

thechokebymovingtheleverpasttheFastsettinguntil

itstops(Figure5).

BladeControlSwitch(PowerTake-Off)

Thebladecontrolswitch,representedbyapower

take-off(PTO)symbol,engagesanddisengagespower

tothemowerblades(Figure5).

MotionControlLeversandPark

Position

Themotioncontrolleversarespeedsensitivecontrolsof

independentwheelmotors.Movingaleverforwardor

backwardturnsthewheelonthesamesideforwardorin

reverse;wheelspeedisproportionaltotheamountthe

leverismoved.Movethecontrolleversoutwardfrom

thecentertotheparkpositionandexitthemachine

(Figure15).Alwayspositionthemotioncontrollevers

intotheparkpositionwhenyoustopthemachineor

leaveitunattended.

FuelGauge

Thefuelwindowlocatedbelowtheoperatorposition

canbeusedtoverifythelevelofgasolineinthetank

(Figure6).

Figure6

1.Fuelgaugewindow

Height-of-CutLever

Theheightofcutleverallowstheoperatortolower

andraisethedeckfromtheseatedposition.Whenthe

leverismovedup,towardtheoperatorthedeckisraised

fromthegroundandwhenmoveddown,awayfromthe

operatoritisloweredtowardtheground.Onlyadjustthe

heightofcutwhilemachineisnotmoving(Figure18).

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsand

decalsinthesafetysection.Knowingthisinformation

couldhelpyou,yourfamily,petsorbystandersavoid

injury.

Mowingonwetgrassorsteepslopescancause

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathor

drowning.

Alossoftractionisalossofsteeringcontrol.

Toavoidlossofcontrolandpossibilityof

rollover:

•Donotmowneardrop-offsornearwater.

•Donotmowslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Whenmowingslopes,graduallyworkfrom

lowertohigherareasontheincline.

•Avoidsuddenturnsorrapidspeedchanges.

•Turnup,intoaninclinewhenchanging

directionsonslopes.Turningdownthe

slopereducestraction.

•Attachmentschangethehandling

characteristicsofthemachine.Useextra

cautionwhenusingattachmentswiththe

machine.

Figure7

1.SafeZone-usetheTimeCutterhere

2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs

andwater.

3.Water

RecommendedFuel

UseUNLEADEDRegularGasolinesuitablefor

automotiveuse(87pumpoctaneminimum).Leaded

regulargasolinemaybeusedifunleadedregularisnot

available.

Important:Neverusemethanol,gasoline

containingmethanol,orgasoholcontainingmore

than10percentethanolbecausethefuelsystem

couldbedamaged.Donotmixoilwithgasoline.

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areor

explosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupany

gasolinethatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthebodyof

thetankisfullbutfueldoesnotlltheneck

ofthetank.Thisemptyspaceinthetank

allowsgasolinetoexpand.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Never

buymorethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitethegasolinevapors.Are

orexplosionfromgasolinecanburnyouand

othersandcandamageproperty.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowtheloss

ofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancauseserious

injuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepgasawayfromeyesandskin.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsgasolinefreshduringstorageof30daysor

less.Forlongerstorageitisrecommendedthatthe

fueltankbedrained.

•Cleanstheenginewhileitruns.

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting.

Addthecorrectamountofgasstabilizer/conditioner

tothegas.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethe

chanceofvarnishdepositsinthefuelsystem,usefuel

stabilizeratalltimes.

Gasoline/Alcoholblends

Gasohol(upto10percentethylalcohol,90percent

unleadedgasolinebyvolume)isapprovedforfueluse

bytheenginemanufacturer.Othergasoline/alcohol

blends,suchasE85,arenotapproved.

Gasoline/Etherblends

MethylTertiaryButylEther(MTBE)andunleaded

gasolineblends(uptoamaximumof15percentMTBE

byvolume)areapprovedforfuelusebytheengine

manufacturer.Othergasoline/etherblendsarenot

approved.

FuelGauge

Usethefuelwindowbelowtheoperatortoverifythe

levelofgasolinebeforellingthetank(Figure8).

Figure8

1.Fuelgaugewindow

FillingtheFuelTank

1.Shuttheengineoffandsetthemotioncontrolsto

theparkposition.Raisetheseatsothegastankis

visiblewhilefueling.

2.Cleanaroundthefueltankcapandremovethecap.

3.Addunleadedregulargasolineuntilthebodyofthe

tankisfullbutfueldoesnotlltheneckofthe

tank(Figure9).Thisspaceintheneckofthetank

allowsgasolinetoexpand.Donotllthefueltank

completelyfull.

4.Installthefueltankcapsecurely.Wipeupany

gasolinethatmayhavespilled.

G005302

Figure9

1.Gastankbody

3.Filltohere,approximately

2.Gastankneck4.Gastankopening

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

theOilLevelintheEngineMaintenancesection.

StartingtheEngine

1.Sitdownontheseatandmovethemotioncontrols

outwardtotheparkposition.

2.Disengagethebladesbymovingthebladecontrol

switchtoOff(Figure10).

G005056

Figure10

1.Controlpanel2.Bladecontrolswitch—Off

position

3.MovethethrottlelevertoChokebeforestartinga

coldengine(Figure11).

Note:Awarmorhotenginemaynotrequire

choking.

G005057

Figure11

1.Controlpanel

4.Fast

2.Throttle/choke

lever—chokeposition

5.Continuousvariable

setting

3.Choke6.Slow

4.TurntheignitionkeytoStarttoenergizethestarter.

Whentheenginestarts,releasethekey(Figure12).

Important:Donotengagethestarterformore

than10secondsatatime.Iftheenginefails

tostart,allowa60secondcool-downperiod

betweenattempts.Failuretofollowthese

instructionscandamagethestartermotor.

G005058

Figure12

1.Controlpanel4.Off

2.Ignitionkey—runposition5.Run

3.Ignitionkey—startposition

6.Start

5.Aftertheenginestarts,movethethrottleleverto

Fast(Figure11).Iftheenginestallsorhesitates,

movethethrottleleverbacktoChokeforafew

seconds.Repeatthisasrequired.

OperatingtheBlades

Thebladecontrolswitch,representedbyapower

take-off(PTO)symbol,engagesanddisengagespower

tothemowerblades.Thisswitchcontrolspowertoany

attachmentsthatdrawpowerfromtheengine,including

themowerdeckandcuttingblades.

EngagingtheBlades

Important:Donotengagethebladeswhen

parkedintallgrass.Beltorclutchdamagecan

occur.

1.Releasepressureonthemotioncontrolleversand

placethemachineinneutral.

2.MovethethrottletotheFastposition.

Note:Alwaysengagethebladeswiththethrottle

intheFastposition.

3.Pulluponthebladecontrolswitchtomoveitto

theOnpositionandengagetheblades(Figure13).

G005059

Figure13

1.Controlpanel2.Bladecontrolswitch—On

position

DisengagingtheBlades

Pushdownonthebladecontrolswitchtomoveitto

theOffpositionanddisengagetheblades(Figure14).

G005056

Figure14

1.Controlpanel2.Bladecontrolswitch—Off

StoppingtheEngine

1.Disengagethebladesbymovingthebladecontrol

switchtoOff(Figure14).

2.MovethethrottlelevertobetweenFastandhalf

throttle(Figure12).

3.TurntheignitionkeytoOff(Figure11)andremove

thekey.

TheSafetyInterlockSystem

Ifsafetyinterlockswitchesaredisconnected

ordamagedthemachinecouldoperate

unexpectedlycausingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

UnderstandingtheSafetyInterlock

System

Thesafetyinterlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Thebladesaredisengaged.

•Themotioncontrolleversareintheparkposition.

Thesafetyinterlocksystemalsoisdesignedtostop

theenginewhenthecontrolleversareoutofthepark

positionandyourisefromtheseatwhentheblades

areengaged.

TestingtheSafetyInterlockSystem

Testthesafetyinterlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorizedService

Dealerrepairthesafetysystemimmediately.

1.Whilesittingontheseat,withthecontrolleversin

parkposition,andmovethebladecontrolswitch

toOn.Trystartingtheengine;theengineshould

notcrank.

2.Whilesittingontheseat,movethebladecontrol

switchtoOff.Moveeithermotioncontrollever

tothecenter,unlockedposition.Trystartingthe

engine;theengineshouldnotcrank.Repeatwith

theothermotioncontrollever.

3.Whilesittingontheseat,movethebladecontrol

switchtoOff,andlockthemotioncontrolleversin

theparkposition.Starttheengine.Whiletheengine

isrunning,engagethebladecontrolswitch,andrise

slightlyfromtheseat;theengineshouldstop.

4.Whilesittingontheseat,movethebladecontrol

switchtoOff,andlockthemotioncontrollevers

intheparkposition.Starttheengine.Whilethe

engineisrunning,movethemotioncontrollevers

tothecenter,unlockedposition,engagetheblade

controlswitch,andriseslightlyfromtheseat;the

engineshouldstop.

DrivingForwardorBackward

Thethrottlecontrolregulatestheenginespeedas

measuredinrpm(revolutionsperminute).Place

thethrottlecontrolintheFastpositionforbest

performance.Alwaysoperateinthefullthrottle

position.

Themachinecanspinveryrapidly.The

operatormaylosecontrolofthemachine

andcausepersonalinjuryordamagetothe

machine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking

sharpturns.

Figure15

1.Park(brake)position

3.Forward

2.Centerunlockposition

4.Backward

Forward

1.Movetheleverstothecenter,unlockedposition.

2.Togoforward,slowlypushthemotioncontrol

leversforward(Figure15).

G008952

Figure16

Togostraight,applyequalpressuretobothmotion

controllevers(Figure15).

Toturn,releasepressureonthemotioncontrollever

towardthedirectionyouwanttoturn(Figure15).

Thefartheryoumovethemotioncontrolleversin

eitherdirection,thefasterthemachinewillmovein

thatdirection.

Tostop,pullthemotioncontrolleverstoneutral.

Backward

1.Movetheleverstothecenter,unlockedposition.

2.Togobackward,slowlypullthemotioncontrol

leversrearward(Figure17).

G008953

Figure17

Togostraight,applyequalpressuretobothmotion

controllevers(Figure17).

Toturn,releasethepressureonthemotioncontrol

levertowardthedirectionyouwanttoturn.

Tostop,pushthemotioncontrolleverstoneutral.

StoppingtheMachine

Tostopthemachine,movethemotioncontrolleversto

neutralandoutwardtotheparkposition,disengagethe

bladecontrolswitch,ensurethethrottleisinthefast

position,andturntheignitionkeytooff.Rememberto

removethekeyfromtheignitionswitch.

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemowerwhileit

isunattended.

Alwaysremovetheignitionkeyandmovethe

motioncontrolleversoutwardtothepark

positionwhenleavingthemachineunattended,

evenifjustforafewminutes.

AdjustingtheHeightofCut

UsingtheHeightofCutLever

Toadjusttheheightofcut,pullinwardanduponthe

leverandmoveittothedesiredposition.

Toraisethedecktothetransportpositionmove

thelevertothecuttingheightpositionG(alsothe

4-1/2inch[115mm])(Figure18).

G009619

Figure18

1.Height-of-cutlever5.3inch(76mm)

2.4.5inch(115mm),

Transportposition

6.2.5inch(64mm)

3.4inch(102mm)7.2inch(51mm)

4.3.5inch(89mm)8.1.5inch(38mm)

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