Cascade 120D Installation Instructions Manual

NSTALLATION INSTRUCTIONS

I

ᆿ㻻䈪᱄

GȽDȽE㌱ࡍᰁ䖢ಞ

G & D & E-Series Rotators

߽ழॱζՁ ܸ࿶ூᓌआ



- 1 -

̭ፀ

Introduction

ྱѾឬ௙

Special Definitions

଍ᕚ๮Ԍክᡸԟஜ

Recommended Hydraulic Supply

߶ᜈґࠪԡᢻᄉ᜵ය

Truck Requirements

߶ᜈ

Installation

ୱͺґᄉ೜ಉ

Prior To Operation

ONTENTS

C

ⴤᖋ

2

3

4

5

6

29

- 2 -

ఴ੣бӉդӴலӴྱ஼ᣀ٧ᄉ߶ᜈ֖ୱͺґᄉ೜ಉǌڙଉᝦ͉

ʹథС࡚Хᄉ᫇ᮤௐὋឯଡΘᩆྠʼ὇ݟʽڎᇧὈᄉ࡚ХۋՁ

ֵ֖̖ᎃՁኍζোǌݟ౦ᩆྠˎܾὋԺڙᩆྠʽழᄉ᭦౛ʼ੼

ҁֵ̖ᎃՁǌ

Ὑ੝థጊڌ͇ᄉੴᅽϘ̭̅᝹߿Ϙᄉ±10%ᔴډЮǌ

NTRODUCTION

I

ԁ㔃

ᩆྠ὇ͮ̅᭦౛ґழὈ

Nameplate

(frontside

of faceplate)

This manual provides installation instrucions and prior to

operation requirements for Cascade Rotators.In any

communication about the attachment refer to the product

catalog and serial numbers stamped on the nameplate,

as shown. If the nameplate is missing,the numbers can

be found stamped on the surface of the faceplate below

the nameplate.

NOTE

: All fasteners have a torque value range of ±10% of

stated value.

᝝շὉ᠍ԡࡆ࡚ࠩࠪХᄉ੽ᣑᑞҦథॕֽὋឯԟᏥ

߶ᜈብᓫᄉ൥ᰠ13.ನࠪԡᢻᩆྠʼᄉ੽ᣑᑞҦǌ

WARNING: Fork size affects attachment

capacity. Refer to Installation Section,

Step 13. Verify capacity for truck nameplate.

WARNING - A statement preceded by a

WARNING is information that should be

acted upon to prevent bodily injury

. A

WARNING is always inside a ruled box.

CAUTION

- A statement preveded by CAUTION is

information that should be acted upon to prevent

machine damage.

IMPORTANT

- A statement preceded by IMPORTANT is

information that possesses special significance.

NOTE

- A statement preceded by NOTE is information that

is handy to know and may make the job easier,

- 3 -

PECIAL DEFINITIONS

S

⢯ࡡ䈪᱄

᝝շ੝ᇧЮࠓॸᮋѬࠃྩ᝭ǋ̾Бᤴ੆̠ᢵ

͝ࠎǌ᝜նឬ௙ݼጻͮ̅ʶ˓᜺߿ᄉழಳЮǌ

ฌਓ

Ὁ൤ዜಕខᄉЮࠓॸᮋᥕߵὋ̾Бᤴ੆᝹ܫ૮ڭǌ

᧘᜶ଢᇨ

ὉᤇሗଡᇧӉդྱ߿ζোǌ

ܬฌ

Ὁᤇሗಕខ੝դζোΦ̅ူᝌࣲԺኤӐ৥ᄉࢹͺǌ



ఴ੣бդథʶ̎ྱѾଡᇧǌୱͺґҫॸ̲ጹ᫝ឳ੝థᄉþ᝜նÿ

֖ÿซ਒þ᧗᜵ଡᇧÿ֖þܫซÿѶͺ˝Хథྱ߿਒˦੊ኤӐࢹ

ͺᄉζোଡΘǌ

The statements shown below appear throughout this manual

where special emphasis is required. Read all WARNINGS and

CAUTIONS before proceeding with any work.

Statements labeled IMPORTANT and NOTE are special

information that is useful when servicing the attachment.

A RH or LH Single Internal Hose Reeving Group.

OR

B RH or LH THINLINE

TM

2-Port Hose Reel Group.

A

Юጆෳᡸ

੊

B

ࢺԾˏΞ2ክयጹክԃክ٧

Rotators provide the best performance with the

recommended hydraulic supply arrangements shown.

Refer to Cascade Hose and Cable Reel Selection Guide,

Part No.212199, to select the correct hose reel for the

mast and truck. The hose and fitting requirements

are(Recommended);

ROTATE Function:

30E

No.6 with 10 mm(9/32 in. ) minimum ID

45G-100G, 100D, X100D, 120D & 150D

No.8 with 12 mm(13/32 in.) minimum ID

CAUTION

: Rotate function supply circuit back pressure

exceeding 35 bar(500 psi) can result in excessive

oil heating, reduced attachment performance and

shortened hydraulic system life. Check for restrictions

sucha as numerous fitting and fitting/hose sizes less

than No.6(30E) or No. 8. (45G-100G,100D, X100D,

120D & 150D

- 4 -

ECOMMENDED HYDRAULIC SUPPLY

R

᧞㦆⏨ু㇗䐥৸ᮦ

஼ᣀ٧ᔩ૊ཱݟʽ଍ᕚᄉᣃክ֖ክଋܿԟஜᤈᛠᦠᎵὋ

࠱Ԧ૘Ѣణ·বᑞǌ˝᫂౵֖ԡᢻᤤસൣᆷᄉԃክ٧Ὃ

ឯԟᏥӴலӴྱǑԃክ٧֖ࣛႂ፵ԃክ٧ᤤસૈӮǒǌ

଍ᕚᣃክ֖ክଋܿ᤯फ़ݟʽὙ

஼ᣀҩᑞٿᡸὙ

30E

#6 ᣃክὋ Ю᤯फ़ĭPP

45G-100G, 100D , X100D , 120D

֖150D

#8 ᣃክὋ ᤯फ़ĭPP

ซ਒Ὑ஼ᣀҩᑞ๮Ԍٿᡸ੝̖ၶᄉᐿԌݟ౦ᡓ᣾35bar࠱

࠭ᒰ๮Ԍෳ᣾བὋᬋ࡚ͯХবᑞࣲ᎕ᆀ๮Ԍጆፑᄉ࠮

֐ǌឯನࠃክଋ֖ܿᣃክЮ᤯फ़ᄉᬌ҃Ὃ௦ՠ໗ᡛ

#6 ክଋܿὋ Ю᤯फ़ĭPP(

#8 ክଋܿὋ Ю᤯फ़ĭPP**';'

120D֖150D )

B

A

- 4 -

RUCK REQUIREMENTS

T

ᆿ㻻ࢃሯ৿䖜Ⲻ㾷≸

ԡᢻΘෳԌҦ Truck Relief Setting

଍ᕚԌҦϘ὇RecommendedὈ: 140 bar (2000 psi )

ణܷԌҦϘ὇MaximumὈ : 160 bar (2300 psi)

ԡᢻΘෳึ᧙ Truck Flow Volume

Ŀ

ణ࠴Ϙ

Min.

଍ᕚϘ

Recommended

ణܷϘ

Max.

3

30E

45G, 55G, 65G

80G, 100G,

100D, X100D

120D

150D

19 L/min

(5 GPM.)

26 L/min

(7 GPM.)

38 L/min

(10 GPM.)

19 L/min

(5 GPM.)

38 L/min

(10 GPM.)

57 L/min

(15 GPM.)

26 L/min

(7 GPM.)

45 L/min

(12 GPM.)

57 L/min

(15 GPM.)

37 L/min

(10 GPM.)

76 L/min

(20 GPM.)

95 L/min

(24 GPM.)

ӴலӴྱ஼ᣀ٧Щࠓ SAE 10Wᄉෳ۲๮Ԍෳಕэԟ᜸

Mil.Spec.MIL-0-5606੊ᏧMIL-0-2104B.ʿ଍ᕚ΍ၸՋ੆੊ප

۲๮Ԍෳ.ݟ౦ᭉ᜵΍ၸ᫽྆๮Ԍෳ,Ѷॸᮋ᧓ၸྱ൳ࠚ࠯͇.

សጹឯᐎጆӴலӴྱ὇ԗ᫂Ὀǌ

ݟ౦ึ᧙ͯ̅଍ᕚϘὋ͗ᤴ੆஼ᣀ٧ᄉᣀᤳϟͯǌ

ݟ౦ึ᧙ᡓ᣾ణܷϘ,͗ᤴ੆᣾བ,ᬋͯጆፑবᑞՎௐ᎕ᆀ๮Ԍ

ጆፑᄉ࠮֐ǌ

Cascade Rotators are compatible with SAE 10W petroleum

base hydraulic fluid meeting Mil. Spec. Mil -0-5606 or MIL-0-

2104B. Use of synthetic or aqueous base hydraulic fluid is not

recommended. If fire resistant hydraulic fluid is required,

special seals must be used. Contact Cascade Xiamen.

Flow less than recommended will result in a rotate speed less

than 2 RPM.

Flow greater than maximum can result in excessive heating,

reduced system performance and short hydraulic system life.

᠎Ԣ౶

ຌူࣲ೜ಉ᠍ԡ౵ശೌᄉᆠ૮ৰхࣰ֖໎

ऎǌᮋࠪཛྷଋ቉Ѣᦉͮ੊ᇛ૮ᄉമԯᤈᛠ

νᛩǌ

Carriage

Clean and ispect carriage bars for

damage and smoothness. Repair any

protruding welds or damaged notches.

᠍ԡ౵߶ᜈࡆࠩ (A) ITA (ISO)

Carriage Mount Dimension (A) ITA (ISO)

A

ISO 2A

ISO 3A

ISO 4A

ISO 5A

380.0 mm (14.94 in.)

474.5 mm (18.68 in.)

595.5 mm (23.44 in.)

676.5 mm (26.64 in.)

678.0 mm (26.70 in.)

597.0 mm (23.50 in.)

476.0 mm (18.74 in.)

381.0 mm (15.00 in.)

ణ࠴Ϙ

Minimum

ణܷϘ

Maximum

ʼӣ

Hoist Up

Րϙ

Tilt Back

ᮊௐ᧪஼ᣀ

Rotate CW

ᤣௐ᧪஼ᣀ

Rotate CCW

ґϙ

Tilt Forward

ʽᬋ

Hoist Down

᝝շὉԡᢻ/࡚Хᄉ፫Ջ੽ᣑᑞҦၿ

ԡᢻ҃ᤴ׷ф߿Ὃ߱Ժᑞͯ̅ᩆྠ

੝ಕซᄉஜϘǌសጹ࡚Хឯಉ᫝ԡ

ᢻᩆྠǌ

WARNING: Rated capacity of the

truck/attachment/fork combination

is a responsibility of the original

truck manufacturer and may be

less than that shown on the

attachment nameplate. Consult

the truck nameplate.

NSTALLATION

I

ᆿ㻻

- 6 -

૊̾ʽ൥ᰠ࠱࡚Х߶ᜈҁԡᢻʼǌ̲ጹ᫝ឳࣲူᝌ੝థᄉ᝜նឬ௙ǌݟ౦৥͉ࠪʹ൥ᰠథʿူᝌ˧ܪὋឯՓ৥ᄉ˞ክ੊ሎ৥

ణᤂᄉӴலӴྱనҫ̠տࠬයࣞүǌ

Follow the steps shown to install the attachment on the truck. Read and understand all WARNING statements. If you don’t

understand a procedure, ask your supervisor or call the nearest Cascade Service Department for assistance.

Վᡑ࡛ЦἻટᬔʾᨉ

A

ઞʽ੩ӉࣛὋ࠱࡚Хᒯ̅੫ᄧʼᏡᣀҁమʼᄉͮᎵǌ

B

ઞᬓʽᨈǌ

Attach overhead hoist, remove bolt-on lower

hooks

A

Remove banding, set attachment upright on pallet.

B

Remove bolt-on lower mounting hooks(if equipped).

᝝շὉನࠃၸ̅ᡐՍᄉᩖ్੊፣ጉᄉ

ᮨ߿੽ᣑᑞҦःʿ࡚ͯ̅Хᒬ᧗ǌឯ

ನࠪᩆྠʼᄉ࡚Хᒬ᧗ǌ

WARNING: Verify that the overhead

hoist and chains or straps are rated

for the weight of the attachment.

Refer to nameplate for attachment

weight.

Cۋ݂Х

C-Clamp

ᔩ஼ᣀ٧ࣛథ᠍ԡὋឯ

΍ၸኃʻ಩ᩖ్

Use a third chain when

equipped with forks

A

B

1

NSTALLATION

I

ᆿ㻻

- 7 -

౛नঌ૱रʾᨉἷݠ౧ᭊ᜶Ἰ

A

ౚधঋ૰यʽᨈǌ

B

࠱ᩘᣈ᧗ளଢЙʽᨈᄉߗ˖ǌ

࠭Փڰ

Guide

Unlock Quick-Change lower mounting hooks

(if equipped)

A

Move hooks into unlocked position.

B

Reinstall pin in lower hole.

΍ၸˬฐ Locitite #242᫸ౚҍࣲ૊ཱ̾ʽੴᅽᩙጊᛂಞὙ

ISO 2A/3A (45G-100G) - 165Nm (120 ft.-lbs. )

ISO 2A/3A (30E, 100D, X100D) - 150Nm (110 ft.-lbs)

ISO 4A(100D, X100D, 120D, 150D) - 270Nm (200 ft.-lbs. )

ࢺʽᨈ

LH lower Hook

Ὑ࠭ՓڰᏡᣀ᣾౎ԺஇԪʽᨈ֖᠍ԡ౵˧ᫍ

ᄉᫍᬨǌសጹԟᏥ߶ᜈ൥ᰠ7ǌ

Note

: Guides can be reversed to change hook

to carriage clearance. Refer to Step 7.

ᩘᣈ

࠭Փڰᛂಞߗ

˖ॶᡯሎ࠭Փ

ڰᮆᦉᄉϟሧ

᧙ణܷϘԺ᣹

16mmǌ

16mm (5/8 in,)

offset on top

provides maximum

clearance.

Apply Loctite 242 (blue) and tighten capscrews:

ISO 2A/3A (45G-100G) - 165Nm (120 ft.-lbs. )

ISO 2A/3A (30E, 100D, X100D) - 150Nm (110 ft.-lbs. )

ISO 4A (100D, X100D, 120D, 150D) - 270Nm (200 ft.-lbs. )

A

B

2

- 8 -

NSTALLATION

I

ᆿ㻻

юܬኮ᡹ጸ͈

A

࡚Хેᜈҁԡᢻ᠍ԡ౵ʼࣲ߿ͮݝǌ

B

૊ࠃᬄᭉ᜵ᆷ߿੝ᭉᄉᣃክ᫁ऎǌ

C

࠱ᣃክܲͷᄉ᫁ऎѬᬓὋࣲ੭ʼክଋܿǌ

᧗᜵ଡᇧὙڙୱͺ࡚Хґ὇૊ཱ߶ᜈ൥ᰠ4ᄉ

᜵යὈЎуรᣃክǌ

Prepare Hoses

A

Position truck carriage behind attachment.

B

Determine hose lengths required.

C

Cut hoses to length and install end fittings.

IMPORTANT: Flush hoses (Step 4) before

operating attachment.

30E

߷ᜉЯጇՏ൦෴᡹

INSTALLATION USING

INTERNAL REEVING

߷ᜉኮरᄊԿԄኮ٨

INSTALLATION USING

RH 2-PORT HOSE REEL

#6 ᣃክ֖ክଋܿ

No.6 Hoses

and Fittings

ᤣௐ᧪஼ᣀ

Rotate

CCW

ᮊௐ᧪஼ᣀ

Rotate

CW

3

- 9 -

NSTALLATION

I

ᆿ㻻

ซ਒Ὑ஼ᣀҩᑞ๮Ԍٿᡸ੝̖ၶᄉᐿԌݟ౦ᡓ᣾35bar࠱

࠭ᒰ๮Ԍෳ᣾བὋᬋ࡚ͯХᄉবᑞࣲ᎕ᆀ๮Ԍጆፑᄉ࠮

֐ǌឯನࠃࠪክଋ֖ܿᣃክ᤯फ़ᄉᬌ҃Ὃ௦ՠ໗ᡛ

#6 ᣃክὋ Ю᤯फ़ĭPP(

#8 ᣃክὋ Ю᤯फ़ĭPP**';'

120D֖150D ) ǌ

ซ਒Ὑ࡚Х੝థҩᑞᄉᮨ߿ࢹͺԌҦʿᡓ᣾160barǌ

CAUTION

: Rotate function supply circuit back pressure

exceeding 35 bar (500 psi) can result in excessive

oil heating, reduced attachment performance and

shortened hydraulic system life. Check for restrictions

such as numerous fittings and fitting/hose sizes less

than No.6 (30E) or No. 8.(45G-100G, 100D, X100D,

120D, 150D).

CAUTION

: Hoses should be 160 bar (2300 psi)

working pressure rated for all attachment functions.

߷ᜉኮरᄊԿጺኮԄኮ٨

INSTALLATION USING RH 2-PORT

THINLINE

TM

HOSE REEL

߷ᜉЯጇՏ൦෴᡹

INSTALLATION USING INTERNAL

HOSE REEVING

ᮊௐ᧪஼ᣀ

Rotate CW

ᤣௐ᧪஼ᣀ

Rotate CCW

ᤣௐ᧪஼ᣀ

Rotate CCW

ᮊௐ᧪஼ᣀ

Rotate CW

45G - 100G

- 10 -

NSTALLATION

I

ᆿ㻻

ᤣௐ᧪஼ᣀ

Rotate CCW

100D, X100D

#8 ᣃክ֖ክଋܿ

No.8 Hoses and Fittings

ᤣௐ᧪஼ᣀ

Rotate CCW

ᮊௐ᧪஼ᣀ

Rotate CW

ᮊௐ᧪஼ᣀ

Rotate CW

߷ᜉኮरᄊԿԄኮ٨

INSTALLATION USING RH 2-PORT HOSE REEL

ᜉᦡcൣү఻౞ጸ͈

Hydraulic 180° Stop Group Equipped

߷ᜉኮरᄊԿԄኮ٨

INSTALLATION USING RH 2-PORT HOSE REEL

ᮊௐ᧪஼ᣀ

Rotate CW

ᤣௐ᧪஼ᣀ

Rotate CCW

120D, 150D

- 11 -

NSTALLATION

I

ᆿ㻻

фฤᣄኮ

A

૊ڎᇧ࠱ᣃክᐎଋݝǌ

B

ୱጪԡᢻܲᡸ᫘30ሙǌ

C

ౚधᐎଋᄉክᡸǌ

Flush hydraulic supply hoses

A

Install hoses as shown below.

B

Operate auxiliary valves for 30 sec.

C

Remove union fittings.

ટʾѓᤴኸʹʽᄊ܄݀ࣳೝಊᴑᣃ෴෴ͯ

Remove gearbox end cover level hole Check lubricant level

ᭉ᜵ᄉពὋซЙӴலӴྱᴐᣂ๦໎ෳ656300੊

বᑞᄰॆᄉSAE90 wt ๦໎ෳ (AGMA “˖ব”

6EPᴐᣂෳ)ǌ

If necessary, fill gearbox with Cascade Gear

Lube 656300 or equivalent SAE 90 wt.gear

lube(AGMA ' mild' 6EP Gear Oil).

ቪᄥ܃ܿ὇೜ಉ

ෳͮὈ

End Cover Hole

(level hole)

30E

ซෳߗ

Fill Hole

5

4

- 12 -

ᭉ᜵ᄉពὋซЙӴலӴྱᴐᣂ๦໎ෳ656300੊বᑞᄰॆᄉSAE90 wt ๦໎ෳ (AGMA “˖ব”6EPᴐᣂෳ)ǌ

If necessary, fill gearbox with Cascade Gear Lube 656300 or equivalent SAE 90 wt.gear lube(AGMA

' mild' 6EP Gear Oil).

ซෳߗ὇ෳͮ᜹฽Ԣ

ซෳၸὈ

End Cover Hole

(level and fill hole)

ଅචߗ

὇ઞʽ᠁܊Ὀ

Vent Plug

(remove vent cover)

NSTALLATION

I

ᆿ㻻

45G - 100G, 100D, X100D, 120D 150D

ଅචߗ

὇ઞʽ᠁܊Ὀ

Vent Plug

(remove vent cover)

ซෳߗ὇ෳͮ᜹฽Ԣ

ซෳၸὈ

End Cover Hole

(level and fill hole)

30E

- 13 -

6

30E

E

࠲࡛Цૈᜉ҂Ԣᢼ᠎Ԣ౶ʽǍ

A

࠱࡚Хˀԡᢻ᠍ԡ౵ࠪ˖ǌ

B

࠱᫂౵ґϙࣲ࠱᠍ԡ౵ʼӣҁૈ߿ͮᎵǌ

C

ઁʼᨈે᭤ҁ᠍ԡ౵ʼശೌʼǌ

30E

- ᆷγ˖ᫍ߿ͮڰࢥЙҁʼശೌѡമЮǌ

45G-100G, 100D, X100D, 120D, 150D

- ᆷγ

ࢺʼᨈʽழᄉ߿ͮڰࢥЙҁʼശೌణᤂᄉѡ

മ˖ǌ

D

࠱࡚Хଡӣҁᡯሎ੫ᄧ5cmᰳᄉͮᎵǌ

Mount attachment on truck carriage

A Center truck behind attachment.

B

Tilt forward and raise carriage into position.

C

Engage top mounting hooks with carriage.

30E

- Make sure the centering tab engages the center

notch on top carriage bar.

45G - 100G, 100D, X100D, 120D, 150D

- Make sure locator

tab in left hook engages closest notch on top carriage bar.

D

Lift attachment 5 cm(2 in.) off pallet,

NSTALLATION

I

ᆿ㻻

30E

- 14 -

NSTALLATION

I

ᆿ㻻

᧘᜶ଢᇨὉࠪ̅ᦠᜈஞͳय᠍ԡ౵ᄉۋՁὋˀԡᢻ᫂౵

ᄉેᜈᭉΙཱԡᢻ҃ᤴ׷ଡΘᄉԟஜ֖ึርᤈᛠǌ

IMPORTANT: For integral carriages, install in mast

per OEM specifications and procedures.

ISO 2A - 15-17 mm (0.60-0.66 in.)

ISO 3A - 18-20 mm (0.72-0.78 in,)

ISO 4A - 18-20 mm (0.72-0.78 in.)

ISO 5A - 24.2-25.8 mm(0.95-1.01 in.)

45G -100G

100D, X100D, 120D, 150D

ISO 2A - 8-9 mm (0.32-0.36 in.)

ISO 3A - 10-11 mm (0.39-0.43 in,)

ISO 4A - 12-13 mm (0.47-0.51 in.)

ISO 5A - 16-17 mm(0.63-0.67 in.)

᠍ԡ౵ʼശೌ

Upper Carriage Bar

ݟڎ੝ᇧISO 2A ᠍ԡ

౵ʼശೌ֖ʼᨈેᜈ

ISO 2A carriage bars

and upper mounting

hooks shown.

ᆷγʼᨈ߿ͮڰᑞࢥЙ

ʼശೌᄉമԯ˖

Engage upper hook locator

tab in carriage notch

˖ܼۘڰ

Center Spacer

˖ܼۘڰ

Center Spacer

὇ᇧ਒ڎ˝

ISO 2Aጞે

ᜈὈ

὇ISO 2A

mounting

shownὈ

മԯ

Notch

὇ᇧ਒ڎ˝

ISO 3Aጞે

ᜈὈ

὇ISO 3A

mounting

shownὈ

7

- 15 -

߷ᜉࣳࢦКʾᨉ

Install and engage lower hooks

ᛂಞጊڌय

BOLT-ON TYPE

ঋ૰य

QUICK-CHANGE TYPE

߶ᜈʽᨈὋၸ᩺ߔ

࠱ʽᨈᣏ஝ҁͮ

Install hooks,

tap tight

into

position.

ʽശೌ

Lower

Carraige

Bar

ࣰሧʽᨈ΍˧

ࢥЙʽശೌ˖Ὃ

ࣲ࠱ᩘᣈଢЙ

ߗЮᩙጊǌ

὇᭤ʼழᄉߗὈ

Slide hook up

to engage bar,

install pin in

locked

position

(upper hole).

Tighten Capscrews:

30E, 45G-100G

- 165 Nm(120 ft.-lbs. )

100D, X100D

- 225 Nm(165 ft.-lbs )

120D, 150D

-265 Nm(195 ft.-lbs. )

ణܷᫍᬨ

5mmǌ

5 mm

(3/16 in, )

Max.

೜ಉʽᨈˀʽശೌ˧

ᫍᄉᫍᬨ௦ՠ᣾ܷǌ

ݟ౦ᭉ᜵ឯԟཱ൥ᰠ2

ុஞ࠭ՓڰஇԪᫍᬨǌ

Inspect hooks for

excessive clearance.

Refer to Step 2 to

reverse guides to

change clearance.

ʽശೌ

Lower

Carraige

Bar

NSTALLATION

I

ᆿ㻻

30E

ᤣௐ᧪஼ᣀ

Rotate

CCW

100D, X100D, 120D, 150D

ᮊௐ᧪஼ᣀ

Rotate

CW

ᮊௐ᧪஼ᣀ

Rotate CW

ᤣௐ᧪஼ᣀ

Rotate CCW

8

- 16 -

NSTALLATION

I

ᆿ㻻

ݠڏਫ਼ᇨો൦ᰡᄊ᜶ර࠲ᣄኮˁ๯ԍᯱ᣺෴԰ଌ݀ᐏଌǍ

Connect hoses to hose terminal fittings as shown in Step 3

߷ᜉኮरᄊԿጺኮԄኮ٨

INSTALLATION USING RH 2-PORT

THINLINE

TM

HOSE REEL

߷ᜉЯጇՏ൦෴᡹

INSTALLATION USING INTERNAL

HOSE REEVING

- 17 -

NSTALLATION

I

ᆿ㻻

ܬฌὉሄൢ࠱

ൢҮڰཛྷଋҁ

ʼᨈЮΞ

NOTE: Do not

weld stop block

on inside

ʼᨈ

Upper

Mounting

Hook

ൢҮڰ

Steel

Stop

Block

ԡᢻ᠍ԡ౵ʼശೌ

Truck Upper

Carriage Bar

ڙʻ˓ழՓѫѾᤈᛠ

໗ᝇཛྷὋӬᎊཛྷᎊ

὇6 mmὈ

6 mm(.25 in.) fillet

weld on three sides

9

- 18 -

߷ᜉʽᨉൣүڱ

· ࠱ʼᨈൢҮڰѫѾᎵˏ˓ʼᨈܰΞǌ

· ࠱ൢҮڰ̅ʼശೌཛྷଋӜᮔབҁ180ąǌ

· ᧓ၸAWS E7018ͯඩཛྷ్ὋڙൢҮڰᄉ

ʻ˓ழՓ὇ݟڎᇧὈѫѾᤈᛠ໗ᝇཛྷὋ

ӬΞཛྷᎊ὇6mm Ὀǌ

Install stop block kit

· Locate a stop block on the outside of

each upper hook. Preheat stop block

and carriage bar weld area to 180ą὇325°FὈ

· Use AWS E7018 low hydrongen rod and

weld a 6 mm(.25 in.)fillet full length on

three sides of each stop block.

NSTALLATION

I

ᆿ㻻

10

- 19 -

· ڙቆᣑ࿃খʽὋ࠱஼ᣀҩᑞ฽ណஜ൒ǌ

· Ι૵ISOᄉಕэࠪՉҩᑞᤈᛠ೜฽ǌ

· ڙ࡚ХʼஶҪʶ˓੝ᑞ੽ԩᄉణܷᣑᕲࣲᤈᛠ஼ᣀǌ

೜ಉ஼ᣀ௦ՠᮊႉὋҩᑞ௦ՠൣ࣡ǌ

· ೜ಉᣃክὋክଋܿ̾Ԣђᤳ٧঳੆ኍ௦ՠ෹໣ǌ

· With no load, cycle rotation function several

times.

· Check functions for operation in accordance

with ANSI὇ISOὈstandards.

· Pick up a maximum load and rotate. Check for

smoothness and normal rotation.

· Check for leaks at hoses, fittings and rotator

drive.

᝝շὉᆷγ੝థ̠տˀ࡚Хγ૆

߶Кᡯሎǌ

WARNING: Make sure all

personnel are clear of the

attachment during testing.

Cycle Rotation Function

A

B

NSTALLATION

I

ᆿ㻻

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Cascade 120D Installation Instructions Manual

Cascade 120D Installation Instructions Manual

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