Cascade 120D Installation Instructions Manual

Type
Installation Instructions Manual
NSTALLATION INSTRUCTIONS
I
ᆿ㻻䈪᱄
GȽDȽE㌱ࡍᰁ䖢ಞ
G & D & E-Series Rotators
߽ழॱζՁ ܸ࿶ூᓌआ
- 1 -
̭ፀ
Introduction
ྱѾឬ௙
Special Definitions
଍ᕚ๮Ԍክᡸԟஜ
Recommended Hydraulic Supply
߶ᜈґࠪԡᢻᄉ᜵ය
Truck Requirements
߶ᜈ
Installation
ୱͺґᄉ೜ಉ
Prior To Operation
ONTENTS
C
ⴤᖋ
2
3
4
5
6
29
- 2 -
ఴ੣бӉդӴலӴྱ஼ᣀ٧ᄉ߶ᜈ֖ୱͺґᄉ೜ಉnjڙଉᝦ͉
ʹథС࡚Хᄉ᫇ᮤௐὋឯଡΘᩆྠʼ὇ݟʽڎᇧὈᄉ࡚ХۋՁ
ֵ֖̖ᎃՁኍζোnjݟ౦ᩆྠˎܾὋԺڙᩆྠʽழᄉ᭦౛ʼ੼
ҁֵ̖ᎃՁnj
Ὑ੝థጊڌ͇ᄉੴᅽϘ̭̅᝹߿Ϙᄉ±10%ᔴډЮnj
NTRODUCTION
I
ԁ㔃
ᩆྠ὇ͮ̅᭦౛ґழὈ
Nameplate
(frontside
of faceplate)
This manual provides installation instrucions and prior to
operation requirements for Cascade Rotators.In any
communication about the attachment refer to the product
catalog and serial numbers stamped on the nameplate,
as shown. If the nameplate is missing,the numbers can
be found stamped on the surface of the faceplate below
the nameplate.
NOTE
: All fasteners have a torque value range of ±10% of
stated value.
᝝շὉ᠍ԡࡆ࡚ࠩࠪХᄉ੽ᣑᑞҦథॕֽὋឯԟᏥ
߶ᜈብᓫᄉ൥ᰠ13.ನࠪԡᢻᩆྠʼᄉ੽ᣑᑞҦnj
WARNING: Fork size affects attachment
capacity. Refer to Installation Section,
Step 13. Verify capacity for truck nameplate.
WARNING - A statement preceded by a
WARNING is information that should be
acted upon to prevent bodily injury
. A
WARNING is always inside a ruled box.
CAUTION
- A statement preveded by CAUTION is
information that should be acted upon to prevent
machine damage.
IMPORTANT
- A statement preceded by IMPORTANT is
information that possesses special significance.
NOTE
- A statement preceded by NOTE is information that
is handy to know and may make the job easier,
- 3 -
PECIAL DEFINITIONS
S
⢯ࡡ䈪᱄
᝝շ੝ᇧЮࠓॸᮋѬࠃྩ᝭Nj̾Бᤴ੆̠ᢵ
͝ࠎnj᝜նឬ௙ݼጻͮ̅ʶ˓᜺߿ᄉழಳЮnj
ฌਓ
൤ዜಕខᄉЮࠓॸᮋᥕߵὋ̾Бᤴ੆᝹ܫ૮ڭnj
᧘᜶ଢᇨ
ᤇሗଡᇧӉդྱ߿ζোnj
ܬฌ
ᤇሗಕខ੝դζোΦ̅ူᝌࣲԺኤӐ৥ᄉࢹͺnj

ఴ੣бդథʶ̎ྱѾଡᇧnjୱͺґҫॸ̲ጹ᫝ឳ੝థᄉþ᝜նÿ
֖ÿซ਒þ᧗᜵ଡᇧÿ֖þܫซÿѶͺ˝Хథྱ߿਒˦੊ኤӐࢹ
ͺᄉζোଡΘnj
The statements shown below appear throughout this manual
where special emphasis is required. Read all WARNINGS and
CAUTIONS before proceeding with any work.
Statements labeled IMPORTANT and NOTE are special
information that is useful when servicing the attachment.
A RH or LH Single Internal Hose Reeving Group.
OR
B RH or LH THINLINE
TM
2-Port Hose Reel Group.
A
Юጆෳᡸ
B
ࢺԾˏΞ2ክयጹክԃክ٧
Rotators provide the best performance with the
recommended hydraulic supply arrangements shown.
Refer to Cascade Hose and Cable Reel Selection Guide,
Part No.212199, to select the correct hose reel for the
mast and truck. The hose and fitting requirements
are(Recommended);
ROTATE Function:
30E
No.6 with 10 mm(9/32 in. ) minimum ID
45G-100G, 100D, X100D, 120D & 150D
No.8 with 12 mm(13/32 in.) minimum ID
CAUTION
: Rotate function supply circuit back pressure
exceeding 35 bar(500 psi) can result in excessive
oil heating, reduced attachment performance and
shortened hydraulic system life. Check for restrictions
sucha as numerous fitting and fitting/hose sizes less
than No.6(30E) or No. 8. (45G-100G,100D, X100D,
120D & 150D
- 4 -
ECOMMENDED HYDRAULIC SUPPLY
R
᧞㦆⏨ু㇗䐥৸ᮦ
஼ᣀ٧ᔩ૊ཱݟʽ଍ᕚᄉᣃክ֖ክଋܿԟஜᤈᛠᦠᎵὋ
࠱Ԧ૘Ѣణ·বᑞnj˝᫂౵֖ԡᢻᤤસൣᆷᄉԃክ٧Ὃ
ឯԟᏥӴலӴྱǑԃክ٧֖ࣛႂ፵ԃክ٧ᤤસૈӮǒnj
଍ᕚᣃክ֖ክଋܿ᤯फ़ݟʽὙ
஼ᣀҩᑞٿᡸὙ
30E
#6 ᣃክὋ Ю᤯फ़ĭPP
45G-100G, 100D , X100D , 120D
֖150D
#8 ᣃክὋ ᤯फ़ĭPP
ซ਒Ὑ஼ᣀҩᑞ๮Ԍٿᡸ੝̖ၶᄉᐿԌݟ౦ᡓ᣾35bar
࠭ᒰ๮Ԍෳ᣾བὋᬋ࡚ͯХবᑞࣲ᎕ᆀ๮Ԍጆፑᄉ࠮
֐njឯನࠃክଋ֖ܿᣃክЮ᤯फ़ᄉᬌ҃Ὃ௦ՠ໗ᡛ
#6 ክଋܿὋ Ю᤯फ़ĭPP(
#8 ክଋܿὋ Ю᤯फ़ĭPP**';'
120D֖150D )
B
A
- 4 -
RUCK REQUIREMENTS
T
ᆿ㻻ࢃሯ৿䖜Ⲻ㾷≸
ԡᢻΘෳԌҦ Truck Relief Setting
଍ᕚԌҦϘ὇Recommended: 140 bar (2000 psi )
ణܷԌҦϘ὇Maximum : 160 bar (2300 psi)
ԡᢻΘෳึ᧙ Truck Flow Volume
Ŀ
ణ࠴Ϙ
Min.
଍ᕚϘ
Recommended
ణܷϘ
Max.
3
30E
45G, 55G, 65G
80G, 100G,
100D, X100D
120D
150D
19 L/min
(5 GPM.)
26 L/min
(7 GPM.)
38 L/min
(10 GPM.)
19 L/min
(5 GPM.)
38 L/min
(10 GPM.)
57 L/min
(15 GPM.)
26 L/min
(7 GPM.)
45 L/min
(12 GPM.)
57 L/min
(15 GPM.)
37 L/min
(10 GPM.)
76 L/min
(20 GPM.)
95 L/min
(24 GPM.)
ӴலӴྱ஼ᣀ٧Щࠓ SAE 10Wᄉෳ۲๮Ԍෳಕэԟ᜸
Mil.Spec.MIL-0-5606੊ᏧMIL-0-2104B.ʿ଍ᕚ΍ၸՋ੆੊ප
۲๮Ԍෳ.ݟ౦ᭉ᜵΍ၸ᫽྆๮Ԍෳ,Ѷॸᮋ᧓ၸྱ൳ࠚ࠯͇.
សጹឯᐎጆӴலӴྱ὇ԗ᫂Ὀnj
ݟ౦ึ᧙ͯ̅଍ᕚϘὋ͗ᤴ੆஼ᣀ٧ᄉᣀᤳϟͯnj
ݟ౦ึ᧙ᡓ᣾ణܷϘ,͗ᤴ੆᣾བ,ᬋͯጆፑবᑞՎௐ᎕ᆀ๮Ԍ
ጆፑᄉ࠮֐nj
Cascade Rotators are compatible with SAE 10W petroleum
base hydraulic fluid meeting Mil. Spec. Mil -0-5606 or MIL-0-
2104B. Use of synthetic or aqueous base hydraulic fluid is not
recommended. If fire resistant hydraulic fluid is required,
special seals must be used. Contact Cascade Xiamen.
Flow less than recommended will result in a rotate speed less
than 2 RPM.
Flow greater than maximum can result in excessive heating,
reduced system performance and short hydraulic system life.
᠎Ԣ౶
ຌူࣲ೜ಉ᠍ԡ౵ശೌᄉᆠ૮ৰхࣰ֖໎
ऎnjᮋࠪཛྷଋ቉Ѣᦉͮ੊ᇛ૮ᄉമԯᤈᛠ
νᛩnj
Carriage
Clean and ispect carriage bars for
damage and smoothness. Repair any
protruding welds or damaged notches.
᠍ԡ౵߶ᜈࡆࠩ (A) ITA (ISO)
Carriage Mount Dimension (A) ITA (ISO)
A
ISO 2A
ISO 3A
ISO 4A
ISO 5A
380.0 mm (14.94 in.)
474.5 mm (18.68 in.)
595.5 mm (23.44 in.)
676.5 mm (26.64 in.)
678.0 mm (26.70 in.)
597.0 mm (23.50 in.)
476.0 mm (18.74 in.)
381.0 mm (15.00 in.)
ణ࠴Ϙ
Minimum
ణܷϘ
Maximum
ʼӣ
Hoist Up
Րϙ
Tilt Back
ᮊௐ᧪஼ᣀ
Rotate CW
ᤣௐ᧪஼ᣀ
Rotate CCW
ґϙ
Tilt Forward
ʽᬋ
Hoist Down
᝝շὉԡᢻ/࡚Хᄉ፫Ջ੽ᣑᑞҦၿ
ԡᢻ҃ᤴ׷ф߿Ὃ߱Ժᑞͯ̅ᩆྠ
੝ಕซᄉஜϘnjសጹ࡚Хឯಉ᫝ԡ
ᢻᩆྠnj
WARNING: Rated capacity of the
truck/attachment/fork combination
is a responsibility of the original
truck manufacturer and may be
less than that shown on the
attachment nameplate. Consult
the truck nameplate.
NSTALLATION
I
ᆿ㻻
- 6 -
૊̾ʽ൥ᰠ࠱࡚Х߶ᜈҁԡᢻʼnj̲ጹ᫝ឳࣲူᝌ੝థᄉ᝜նឬ௙njݟ౦৥͉ࠪʹ൥ᰠథʿူᝌ˧ܪὋឯՓ৥ᄉ˞ክ੊ሎ৥
ణᤂᄉӴலӴྱనҫ̠տࠬයࣞүnj
Follow the steps shown to install the attachment on the truck. Read and understand all WARNING statements. If you don’t
understand a procedure, ask your supervisor or call the nearest Cascade Service Department for assistance.
Վᡑ࡛ЦἻટᬔʾᨉ
A
ઞʽ੩ӉࣛὋ࠱࡚Хᒯ̅੫ᄧʼᏡᣀҁమʼᄉͮᎵnj
B
ઞᬓʽᨈnj
Attach overhead hoist, remove bolt-on lower
hooks
A
Remove banding, set attachment upright on pallet.
B
Remove bolt-on lower mounting hooks(if equipped).
᝝շὉನࠃၸ̅ᡐՍᄉᩖ్੊፣ጉᄉ
ᮨ߿੽ᣑᑞҦःʿ࡚ͯ̅Хᒬ᧗njឯ
ನࠪᩆྠʼᄉ࡚Хᒬ᧗nj
WARNING: Verify that the overhead
hoist and chains or straps are rated
for the weight of the attachment.
Refer to nameplate for attachment
weight.
Cۋ݂Х
C-Clamp
ᔩ஼ᣀ٧ࣛథ᠍ԡὋឯ
΍ၸኃʻ಩ᩖ్
Use a third chain when
equipped with forks
A
A
B
1
NSTALLATION
I
ᆿ㻻
- 7 -
౛नঌ૱रʾᨉἷݠ౧ᭊ᜶Ἰ
A
ౚधঋ૰यʽᨈnj
B
࠱ᩘᣈ᧗ளଢЙʽᨈᄉߗ˖nj
࠭Փڰ
Guide
Unlock Quick-Change lower mounting hooks
(if equipped)
A
Move hooks into unlocked position.
B
Reinstall pin in lower hole.
΍ၸˬฐ Locitite #242᫸ౚҍࣲ૊ཱ̾ʽੴᅽᩙጊᛂಞὙ
ISO 2A/3A (45G-100G) - 165Nm (120 ft.-lbs. )
ISO 2A/3A (30E, 100D, X100D) - 150Nm (110 ft.-lbs)
ISO 4A(100D, X100D, 120D, 150D) - 270Nm (200 ft.-lbs. )
ࢺʽᨈ
LH lower Hook
Ὑ࠭ՓڰᏡᣀ᣾౎ԺஇԪʽᨈ֖᠍ԡ౵˧ᫍ
ᄉᫍᬨnjសጹԟᏥ߶ᜈ൥ᰠ7nj
Note
: Guides can be reversed to change hook
to carriage clearance. Refer to Step 7.
ᩘᣈ
Pin
࠭Փڰᛂಞߗ
˖ॶᡯሎ࠭Փ
ڰᮆᦉᄉϟሧ
᧙ణܷϘԺ᣹
16mmnj
16mm (5/8 in,)
offset on top
provides maximum
clearance.
Apply Loctite 242 (blue) and tighten capscrews:
ISO 2A/3A (45G-100G) - 165Nm (120 ft.-lbs. )
ISO 2A/3A (30E, 100D, X100D) - 150Nm (110 ft.-lbs. )
ISO 4A (100D, X100D, 120D, 150D) - 270Nm (200 ft.-lbs. )
A
B
2
- 8 -
NSTALLATION
I
ᆿ㻻
юܬኮ᡹ጸ͈
A
࡚Хેᜈҁԡᢻ᠍ԡ౵ʼࣲ߿ͮݝnj
B
૊ࠃᬄᭉ᜵ᆷ߿੝ᭉᄉᣃክ᫁ऎnj
C
࠱ᣃክܲͷᄉ᫁ऎѬᬓὋࣲ੭ʼክଋܿnj
᧗᜵ଡᇧὙڙୱͺ࡚Хґ὇૊ཱ߶ᜈ൥ᰠ4
᜵යὈЎуรᣃክnj
Prepare Hoses
A
Position truck carriage behind attachment.
B
Determine hose lengths required.
C
Cut hoses to length and install end fittings.
IMPORTANT: Flush hoses (Step 4) before
operating attachment.
30E
߷ᜉЯጇՏ൦෴᡹
INSTALLATION USING
INTERNAL REEVING
߷ᜉኮरᄊԿԄኮ٨
INSTALLATION USING
RH 2-PORT HOSE REEL
#6 ᣃክ֖ክଋܿ
No.6 Hoses
and Fittings
ᤣௐ᧪஼ᣀ
Rotate
CCW
ᮊௐ᧪஼ᣀ
Rotate
CW
3
- 9 -
NSTALLATION
I
ᆿ㻻
ซ਒Ὑ஼ᣀҩᑞ๮Ԍٿᡸ੝̖ၶᄉᐿԌݟ౦ᡓ᣾35bar
࠭ᒰ๮Ԍෳ᣾བὋᬋ࡚ͯХᄉবᑞࣲ᎕ᆀ๮Ԍጆፑᄉ࠮
֐njឯನࠃࠪክଋ֖ܿᣃክ᤯फ़ᄉᬌ҃Ὃ௦ՠ໗ᡛ
#6 ᣃክὋ Ю᤯फ़ĭPP(
#8 ᣃክὋ Ю᤯फ़ĭPP**';'
120D֖150D ) nj
ซ਒Ὑ࡚Х੝థҩᑞᄉᮨ߿ࢹͺԌҦʿᡓ᣾160barnj
CAUTION
: Rotate function supply circuit back pressure
exceeding 35 bar (500 psi) can result in excessive
oil heating, reduced attachment performance and
shortened hydraulic system life. Check for restrictions
such as numerous fittings and fitting/hose sizes less
than No.6 (30E) or No. 8.(45G-100G, 100D, X100D,
120D, 150D).
CAUTION
: Hoses should be 160 bar (2300 psi)
working pressure rated for all attachment functions.
߷ᜉኮरᄊԿጺኮԄኮ٨
INSTALLATION USING RH 2-PORT
THINLINE
TM
HOSE REEL
߷ᜉЯጇՏ൦෴᡹
INSTALLATION USING INTERNAL
HOSE REEVING
ᮊௐ᧪஼ᣀ
Rotate CW
ᤣௐ᧪஼ᣀ
Rotate CCW
ᤣௐ᧪஼ᣀ
Rotate CCW
ᮊௐ᧪஼ᣀ
Rotate CW
45G - 100G
- 10 -
NSTALLATION
I
ᆿ㻻
ᤣௐ᧪஼ᣀ
Rotate CCW
100D, X100D
#8 ᣃክ֖ክଋܿ
No.8 Hoses and Fittings
ᤣௐ᧪஼ᣀ
Rotate CCW
ᮊௐ᧪஼ᣀ
Rotate CW
ᮊௐ᧪஼ᣀ
Rotate CW
߷ᜉኮरᄊԿԄኮ٨
INSTALLATION USING RH 2-PORT HOSE REEL
ᜉᦡcൣү఻౞ጸ͈
Hydraulic 180° Stop Group Equipped
߷ᜉኮरᄊԿԄኮ٨
INSTALLATION USING RH 2-PORT HOSE REEL
ᮊௐ᧪஼ᣀ
Rotate CW
ᤣௐ᧪஼ᣀ
Rotate CCW
120D, 150D
- 11 -
NSTALLATION
I
ᆿ㻻
фฤᣄኮ
A
૊ڎᇧ࠱ᣃክᐎଋݝnj
B
ୱጪԡᢻܲᡸ᫘30ሙnj
C
ౚधᐎଋᄉክᡸnj
Flush hydraulic supply hoses
A
Install hoses as shown below.
B
Operate auxiliary valves for 30 sec.
C
Remove union fittings.
ટʾѓᤴኸʹʽᄊ܄݀ࣳೝಊᴑᣃ෴෴ͯ
Remove gearbox end cover level hole Check lubricant level
ᭉ᜵ᄉពὋซЙӴலӴྱᴐᣂ๦໎ෳ656300
বᑞᄰॆᄉSAE90 wt ๦໎ෳ (AGMA˖ব
6EPᴐᣂෳ)nj
If necessary, fill gearbox with Cascade Gear
Lube 656300 or equivalent SAE 90 wt.gear
lube(AGMA ' mild' 6EP Gear Oil).
ቪᄥ܃ܿ὇೜ಉ
ෳͮὈ
End Cover Hole
(level hole)
30E
ซෳߗ
Fill Hole
5
4
- 12 -
ᭉ᜵ᄉពὋซЙӴலӴྱᴐᣂ๦໎ෳ656300੊বᑞᄰॆᄉSAE90 wt ๦໎ෳ (AGMA˖ব”6EPᴐᣂෳ)nj
If necessary, fill gearbox with Cascade Gear Lube 656300 or equivalent SAE 90 wt.gear lube(AGMA
' mild' 6EP Gear Oil).
ซෳߗ὇ෳͮ᜹฽Ԣ
ซෳၸὈ
End Cover Hole
(level and fill hole)
ଅචߗ
὇ઞʽ᠁܊Ὀ
Vent Plug
(remove vent cover)
NSTALLATION
I
ᆿ㻻
45G - 100G, 100D, X100D, 120D 150D
ଅචߗ
὇ઞʽ᠁܊Ὀ
Vent Plug
(remove vent cover)
ซෳߗ὇ෳͮ᜹฽Ԣ
ซෳၸὈ
End Cover Hole
(level and fill hole)
30E
- 13 -
6
30E
E
࠲࡛Цૈᜉ҂Ԣᢼ᠎Ԣ౶ʽǍ
A
࠱࡚Хˀԡᢻ᠍ԡ౵ࠪ˖nj
B
࠱᫂౵ґϙࣲ࠱᠍ԡ౵ʼӣҁૈ߿ͮᎵnj
C
ઁʼᨈે᭤ҁ᠍ԡ౵ʼശೌʼnj
30E
- ᆷγ˖ᫍ߿ͮڰࢥЙҁʼശೌѡമЮnj
45G-100G, 100D, X100D, 120D, 150D
- ᆷγ
ࢺʼᨈʽழᄉ߿ͮڰࢥЙҁʼശೌణᤂᄉѡ
മ˖nj
D
࠱࡚Хଡӣҁᡯሎ੫ᄧ5cmᰳᄉͮᎵnj
Mount attachment on truck carriage
A Center truck behind attachment.
B
Tilt forward and raise carriage into position.
C
Engage top mounting hooks with carriage.
30E
- Make sure the centering tab engages the center
notch on top carriage bar.
45G - 100G, 100D, X100D, 120D, 150D
- Make sure locator
tab in left hook engages closest notch on top carriage bar.
D
Lift attachment 5 cm(2 in.) off pallet,
NSTALLATION
I
ᆿ㻻
30E
- 14 -
NSTALLATION
I
ᆿ㻻
᧘᜶ଢᇨὉࠪ̅ᦠᜈஞͳय᠍ԡ౵ᄉۋՁὋˀԡᢻ᫂౵
ᄉેᜈᭉΙཱԡᢻ҃ᤴ׷ଡΘᄉԟஜ֖ึርᤈᛠnj
IMPORTANT: For integral carriages, install in mast
per OEM specifications and procedures.
ISO 2A - 15-17 mm (0.60-0.66 in.)
ISO 3A - 18-20 mm (0.72-0.78 in,)
ISO 4A - 18-20 mm (0.72-0.78 in.)
ISO 5A - 24.2-25.8 mm(0.95-1.01 in.)
45G -100G
100D, X100D, 120D, 150D
ISO 2A - 8-9 mm (0.32-0.36 in.)
ISO 3A - 10-11 mm (0.39-0.43 in,)
ISO 4A - 12-13 mm (0.47-0.51 in.)
ISO 5A - 16-17 mm(0.63-0.67 in.)
᠍ԡ౵ʼശೌ
Upper Carriage Bar
ݟڎ੝ᇧISO 2A ᠍ԡ
౵ʼശೌ֖ʼᨈેᜈ
ISO 2A carriage bars
and upper mounting
hooks shown.
ᆷγʼᨈ߿ͮڰᑞࢥЙ
ʼശೌᄉമԯ˖
Engage upper hook locator
tab in carriage notch
˖ܼۘڰ
Center Spacer
˖ܼۘڰ
Center Spacer
὇ᇧ਒ڎ˝
ISO 2Aጞે
ᜈὈ
ISO 2A
mounting
shown
മԯ
Notch
὇ᇧ਒ڎ˝
ISO 3Aጞે
ᜈὈ
ISO 3A
mounting
shown
7
- 15 -
߷ᜉࣳࢦКʾᨉ
Install and engage lower hooks
ᛂಞጊڌय
BOLT-ON TYPE
ঋ૰य
QUICK-CHANGE TYPE
߶ᜈʽᨈὋၸ᩺ߔ
࠱ʽᨈᣏ஝ҁͮ
Install hooks,
tap tight
into
position.
ʽശೌ
Lower
Carraige
Bar
ࣰሧʽᨈ΍˧
ࢥЙʽശೌ˖Ὃ
ࣲ࠱ᩘᣈଢЙ
ߗЮᩙጊnj
὇᭤ʼழᄉߗὈ
Slide hook up
to engage bar,
install pin in
locked
position
(upper hole).
Tighten Capscrews:
30E, 45G-100G
- 165 Nm(120 ft.-lbs. )
100D, X100D
- 225 Nm(165 ft.-lbs )
120D, 150D
-265 Nm(195 ft.-lbs. )
ణܷᫍᬨ
5mmnj
5 mm
(3/16 in, )
Max.
೜ಉʽᨈˀʽശೌ˧
ᫍᄉᫍᬨ௦ՠ᣾ܷnj
ݟ౦ᭉ᜵ឯԟཱ൥ᰠ2
ុஞ࠭ՓڰஇԪᫍᬨnj
Inspect hooks for
excessive clearance.
Refer to Step 2 to
reverse guides to
change clearance.
ʽശೌ
Lower
Carraige
Bar
NSTALLATION
I
ᆿ㻻
30E
ᤣௐ᧪஼ᣀ
Rotate
CCW
100D, X100D, 120D, 150D
ᮊௐ᧪஼ᣀ
Rotate
CW
ᮊௐ᧪஼ᣀ
Rotate CW
ᤣௐ᧪஼ᣀ
Rotate CCW
8
- 16 -
NSTALLATION
I
ᆿ㻻
ݠڏਫ਼ᇨો൦ᰡᄊ᜶ර࠲ᣄኮˁ๯ԍᯱ᣺෴԰ଌ݀ᐏଌǍ
Connect hoses to hose terminal fittings as shown in Step 3
߷ᜉኮरᄊԿጺኮԄኮ٨
INSTALLATION USING RH 2-PORT
THINLINE
TM
HOSE REEL
߷ᜉЯጇՏ൦෴᡹
INSTALLATION USING INTERNAL
HOSE REEVING
- 17 -
NSTALLATION
I
ᆿ㻻
ܬฌὉሄൢ࠱
ൢҮڰཛྷଋҁ
ʼᨈЮΞ
NOTE: Do not
weld stop block
on inside
ʼᨈ
Upper
Mounting
Hook
ൢҮڰ
Steel
Stop
Block
ԡᢻ᠍ԡ౵ʼശೌ
Truck Upper
Carriage Bar
ڙʻ˓ழՓѫѾᤈᛠ
໗ᝇཛྷὋӬᎊཛྷᎊ
6 mm
6 mm(.25 in.) fillet
weld on three sides
9
- 18 -
߷ᜉʽᨉൣүڱ
· ࠱ʼᨈൢҮڰѫѾᎵˏ˓ʼᨈܰΞnj
· ࠱ൢҮڰ̅ʼശೌཛྷଋӜᮔབҁ180ąnj
· ᧓ၸAWS E7018ͯඩཛྷ్ὋڙൢҮڰᄉ
ʻ˓ழՓ὇ݟڎᇧὈѫѾᤈᛠ໗ᝇཛྷὋ
ӬΞཛྷᎊ὇6mm Ὀnj
Install stop block kit
· Locate a stop block on the outside of
each upper hook. Preheat stop block
and carriage bar weld area to 180ą὇325°F
· Use AWS E7018 low hydrongen rod and
weld a 6 mm(.25 in.)fillet full length on
three sides of each stop block.
NSTALLATION
I
ᆿ㻻
10
- 19 -
· ڙቆᣑ࿃খʽὋ࠱஼ᣀҩᑞ฽ណஜ൒nj
· Ι૵ISOᄉಕэࠪՉҩᑞᤈᛠ೜฽nj
· ڙ࡚ХʼஶҪʶ˓੝ᑞ੽ԩᄉణܷᣑᕲࣲᤈᛠ஼ᣀnj
೜ಉ஼ᣀ௦ՠᮊႉὋҩᑞ௦ՠൣ࣡nj
· ೜ಉᣃክὋክଋܿ̾Ԣђᤳ٧঳੆ኍ௦ՠ෹໣nj
· With no load, cycle rotation function several
times.
· Check functions for operation in accordance
with ANSIISOstandards.
· Pick up a maximum load and rotate. Check for
smoothness and normal rotation.
· Check for leaks at hoses, fittings and rotator
drive.
᝝շὉᆷγ੝థ̠տˀ࡚Хγ૆
߶Кᡯሎnj
WARNING: Make sure all
personnel are clear of the
attachment during testing.
Cycle Rotation Function
A
B
NSTALLATION
I
ᆿ㻻
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Cascade 120D Installation Instructions Manual

Type
Installation Instructions Manual

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