Sauder 416091 User manual

Sauder
Brand
Sauder
Model
416091
Type
User manual
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-22
Français pg 23-25
Español pg 26-28
Lot # 374483 07/22/15
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Storage Wall
Cannery Bridge Collection | Model 416091
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
Share your journey!
sauder.com
Knick-knack
paddywhack,
give your stu a home.
Table of Contents Assembly Tools Required
2-3
4
5-22
23-25
26-28
29-30
31
Part Identifi cation
Hardware Identifi cation
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
416091 www.sauder.com/servicesPage 2
Part Identifi cation
å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identifi cation to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C RIGHT UPRIGHT (1)
D LEFT UPRIGHT (1)
E LARGE UPRIGHT (2)
F2 TOP (1)
G2 BOTTOM (1)
H2 SHELF (1)
I BACK (1)
J DOOR (3)
K ADJUSTABLE SHELF (6)
L FRONT LEG (2)
M REAR LEG (2)
N BASE (1)
O END MOLDING (2)
P UPRIGHT MOLDING (2)
Q UPPER END MOLDING (2)
R SHELF MOLDING (2)
S SUPPORT (1)
T SIDE SUPPORT (2)
Part Identifi cation
Now you know
our ABCs.
416091www.sauder.com/services
Page 3
A
B
C
D
E
F2
G2
H2
I
J
K
L
M
N
O
P
Q
R
S
T
J
J
T
O
Q
L
M
E
P
K
R
K
K
K
K
Hardware Identifi cation
å Screws are shown actual size. You may receive extra hardware with your unit.
416091 www.sauder.com/servicesPage 4
SAFETY BRACKET - 3
1G
BLACK 9/16" LARGE HEAD SCREW - 27
1S
BLACK 1-7/8" FLAT HEAD SCREW - 1
2S
BLACK 7/8" MACHINE SCREW - 3
37S
36P
CAM COVER - 12
RUBBER SLEEVE - 24
2R
METAL PIN - 24
1R
BLACK 1/2" FLAT HEAD SCREW - 12
11S
BLACK 9/16" FLAT HEAD SCREW - 8
32S
CAM SCREW - 14
8F
DOOR STOP - 3
4I
NAIL - 82
1N
HIDDEN CAM - 30
1F
CAM DOWEL - 16
2F
KNOB - 3
95K
100S
BLACK 2-3/4" FLAT HEAD SCREW - 8
BLACK 1-15/16" FLAT HEAD SCREW - 12
113S
METAL BRACKET - 11
4G 14H
CURVED HINGE - 4
40H
STRAIGHT HINGE - 2
Step 1
Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å
Assemble your unit on a carpeted fl oor or on the empty
carton to avoid scratching your unit or the fl oor.
å
Push thirty HIDDEN CAMS (1F) into the ENDS (A and B),
UPRIGHTS (C and D), LARGE UPRIGHTS (E), TOP (F2),
BOTTOM (G2), and SHELF (H2). Then, insert the metal
end of a CAM DOWEL (2F) into each HIDDEN CAM
except in the ENDS (A and B) and LARGE UPRIGHTS (E).
416091www.sauder.com/services
Page 5
Arrow
1F
1F
Arrow
Arrow
1F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN
CAMS in this step.
A
B
C
D
E
F2
G2
H2
E
(30 used)
(16 used)
Do not insert CAM DOWELS into these parts.
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1625
to watch a video on how to assemble your unit.
Step 2
416091 www.sauder.com/servicesPage 6
8F
å
Turn fourteen CAM SCREWS (8F) into the FRONT LEGS (L)
and UPRIGHT MOLDINGS (P).
Remember:
Righty tighty.
Lefty loosey.
(14 used)
L
P
L
P
Step 3
416091www.sauder.com/services
Page 7
å
Turn eight BLACK 9/16" FLAT HEAD SCREWS (32S) into
the ENDS (A and B) until the shoulders of the SCREWS
rest on the surfaces of the ENDS.
å
Slide the MOLDINGS (O and Q) onto the ENDS (A and B).
Line up the grooves in the MOLDINGS over the heads of
the SCREWS in the ENDS.
å
NOTE: The END MOLDINGS (O) are wider than the
UPPER END MOLDINGS (Q).
å
NOTE: Be sure to place the MOLDINGS in
the exact locations shown below.
These edges
should be even.
These edges
should be even.
Shoulder
BLACK 9/16" FLAT HEAD SCREW
(8 used in this step)
32S
A
B
O
Q
O
Q
Surface
without
HIDDEN
CAMS
Surface
without
HIDDEN
CAMS
Edge with smaller holes
Edge with smaller holes
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
Step 4
416091 www.sauder.com/servicesPage 8
å
Fasten the FRONT LEGS (L) to the ENDS (A and B).
Tighten eight HIDDEN CAMS.
å
Fasten the REAR LEGS (M) to the ENDS (A and B). Use
eight BLACK 2-3/4" FLAT HEAD SCREWS (100S).
L
L
A
B
Surface
with
HIDDEN
CAMS
Surface
with
HIDDEN
CAMS
M
M
This hole
must be here.
These surfaces
should be even.
These surfaces
should be even.
This hole
must be here.
Edge with
larger holes
BLACK 2-3/4" FLAT HEAD SCREW
(8 used in this step)
100S
1
2
å
Fasten the TOP (F2) and SHELF (H2) to the LEFT END (B).
Tighten four HIDDEN CAMS.
Step 5
416091www.sauder.com/services
Page 9
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
L
B
Surface with
HIDDEN CAMS
H2
F2
Surface without
HIDDEN CAMS
Notched edge
Notched edge
Surface with
HIDDEN CAMS
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Step 6
416091 www.sauder.com/servicesPage 10
H2
F2
Notched edge
Notched edge
å
Slide the SHELF MOLDINGS* (R) onto the notched edges
of the TOP (F2) and SHELF (H2).
å
*U.S. Patent No. 5,499,886
Slide the SHELF MOLDING (R) onto the notched edge.
Slide the SHELF MOLDING (R)
onto the notched edge.
R
R
Groove
å
Fasten the LARGE UPRIGHTS (E) to the TOP (F2) and
SHELF (H2). Use eight BLACK 1-15/16" FLAT
HEAD SCREWS (113S).
å
Fasten the UPRIGHT MOLDINGS (P) to the LARGE
UPRIGHTS (E). Tighten six HIDDEN CAMS.
Step 7
416091www.sauder.com/services
Page 11
H2
F2
E
P
E
P
Surface with HIDDEN CAMS
Surface with
HIDDEN CAMS
Edge with HIDDEN CAMS
BLACK 1-15/16" FLAT HEAD SCREW
(8 used in this step)
113S
Step 8
å
Fasten the UPRIGHTS (C and D) to the SHELF (H2).
Tighten four HIDDEN CAMS.
416091 www.sauder.com/servicesPage 12
Arrow
Minimum
190 degrees
Maximum
210 degrees
C
H2
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
D
Finished edge
Don't worry. It isn't
Rome. This can be built
in a day.
å
Fasten the BOTTOM (G2) to the LEFT END (B). Tighten
two HIDDEN CAMS.
å
Fasten the BOTTOM (G2) to the UPRIGHTS (C and D).
Use four BLACK 1-15/16" FLAT HEAD SCREWS (113S).
å
Push the DOOR STOPS (4I) into the holes in
the UPRIGHTS (C and D).
Step 9
416091www.sauder.com/services
Page 13
Arrow
Minimum
190 degrees
Maximum
210 degrees
Surface with
HIDDEN CAMS
G2
D
C
4I
4I
These holes
must be here.
B
BLACK 1-15/16" FLAT HEAD SCREW
(4 used in this step)
113S
Step 10
å
Fasten the RIGHT END (A) to the TOP (F2), BOTTOM (G2),
and SHELF (H2). Tighten six HIDDEN CAMS.
416091 www.sauder.com/servicesPage 14
L
A
Surface without
HIDDEN CAMS
H2
F2
G2
Arrow
Minimum
190 degrees
Maximum
210 degrees
å
Fasten three METAL BRACKETS (4G) to the BOTTOM (G2).
Use three BLACK 9/16" LARGE HEAD SCREWS (1S).
å
NOTE: Be sure the METAL BRACKETS are even with the edge
of the BOTTOM.
å
Fasten two SAFETY BRACKETS (1G) to the ENDS (A and B).
Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
å
NOTE: Use the bottom holes in the SAFETY BRACKETS (1G).
å
Fasten the BASE (N) to the ENDS (A and B) and BOTTOM (G2).
Use fi ve BLACK 9/16" LARGE HEAD SCREWS (1S) through the
BRACKETS and into the BASE.
Step 11
416091www.sauder.com/services
Page 15
BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
1S
G2
A
B
N
1G
1G
Use this hole
Use this hole
4G
Step 12
416091 www.sauder.com/servicesPage 16
å
Carefully turn your unit over onto its front edges. Unfold
the BACK (I) and lay it over your unit.
å
Make equal margins along all four edges of the BACK (I).
Push on opposite corners of your unit if needed to make
it "square".
å
Fasten the BACK (I) to your unit using the NAILS (1N).
å
NOTE: Be sure to tap NAILS into the holes that line up
over the UPRIGHTS (C, D, and E) and SHELF (H2).
Unfi nished
surface
NAIL
(82 used in this step)
1N
These holes must line up over the
UPRIGHTS (C, D, and E) and SHELF (H2).
I
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
å
Fasten eight METAL BRACKETS (4G) to the
SUPPORTS (S and T). Use eight BLACK 9/16"
LARGE HEAD SCREWS (1S).
å
NOTE: Be sure the METAL BRACKETS are even with the
edges of the SUPPORTS.
å
Fasten the SIDE SUPPORTS (T) to the SUPPORT (S). Use
two BLACK 9/16" LARGE HEAD SCREWS (1S) through
the METAL BRACKETS and into the SUPPORT.
å
Fasten the SUPPORTS (S and T) to the BOTTOM (G2).
Use six BLACK 9/16" LARGE HEAD SCREWS (1S) through
the METAL BRACKETS and into the BOTTOM.
Step 13
416091www.sauder.com/services
Page 17
S
T
T
S
T
T
G2
BLACK 9/16" LARGE HEAD SCREW
(16 used in this step)
1S
(8 used)
4G
4G
4G
Step 14
å
Fasten four CURVED HINGES (14H) to two of the DOORS (J).
Use eight BLACK 1/2" FLAT HEAD SCREWS (11S).
å
Fasten two STRAIGHT HINGES (40H) to the remaining
DOOR (J). Use four BLACK 1/2" FLAT HEAD SCREWS (11S).
416091 www.sauder.com/servicesPage 18
BLACK 1/2" FLAT HEAD SCREW
(12 used in this step)
11S
14H
40H
J
J
J
STRAIGHT HINGE
CURVED HINGE
Step 15
416091www.sauder.com/services
Page 19
å
Carefully stand your unit upright.
å
Before fastening the DOOR to your unit, be sure the mounting screw is
against the stops as shown in the right diagram. If it isn't, loosen the
mounting screw to slide it against the stops. Then tighten the
mounting screw.
å
First, fasten the DOOR (J) with STRAIGHT HINGES (40H) to the RIGHT
UPRIGHT (C). Use the screws in the HINGES. You should start each
SCREW a few turns before completely tightening any of them.
å
NOTE: Tighten the adjusting SCREWS completely in to center this DOOR
between the UPRIGHTS.
å
Fasten a DOOR (J) with CURVED HINGES (14H) to the RIGHT END (A). Use
the screws in the HINGES. You should start each SCREW a few turns before
completely tightening any of them.
å
Fasten a KNOB (95K) to each DOOR (J). Use a BLACK 7/8"
MACHINE SCREW (37S).
å
Repeat this step for the remaining DOOR (J)
with CURVED HINGES (14H).
å
See the next step for additional
DOOR adjustments.
Mounting
screw
Stop
Hinge
BLACK 7/8" MACHINE SCREW
(3 used for the KNOBS)
37S
J
J
A
C
95K
Door with CURVED
HINGES (14H)
Door with STRAIGHT
HINGES (40H)
Pro Tip: Lift with your
legs. And, you know,
your arms.
95K
The curve of the KNOB can be
placed per your preference.
Adjusting
screw
Step 16
416091 www.sauder.com/servicesPage 20
å
Refer to the enlarged diagram to identify the parts on
the HINGES.
å
The DOORS may need some adjustments. Follow the text below
to make needed adjustments.
å
DOOR ADJUSTMENTS:
To adjust the DOORS from side to side (horizontal), turn the
adjusting screw in or out.
å
To adjust the DOORS up and down (vertical), loosen both
vertical adjustment screws. Move the DOORS up or down to the
desired location. Tighten the screws after making adjustments.
å
To adjust the DOORS in or out (depth), loosen the mounting
screw one turn and move the DOORS in or out, as needed.
Tighten the mounting screw after making adjustments.
Adjusting screw (horizontal)Mounting screw (depth)
(vertical adjustment)
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Sauder 416091 User manual

Sauder
Brand
Sauder
Model
416091
Type
User manual
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