Sauder 416091 User manual

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

English pg 1-22

Français pg 23-25

Español pg 26-28

Lot # 374483 07/22/15

Purchased: __________________

Be sure to give us a ring before

making any returns. 1-800-523-3987

Storage Wall

Cannery Bridge Collection | Model 416091

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.

Prefer the phone? Call 1-800-523-3987.

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Table of Contents Assembly Tools Required

2-3

4

5-22

23-25

26-28

29-30

31

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

Skip the power trip.

This time.

416091 www.sauder.com/servicesPage 2

Part Identiﬁ cation

å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge

to help distinguish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

A RIGHT END (1)

B LEFT END (1)

C RIGHT UPRIGHT (1)

D LEFT UPRIGHT (1)

E LARGE UPRIGHT (2)

F2 TOP (1)

G2 BOTTOM (1)

H2 SHELF (1)

I BACK (1)

J DOOR (3)

K ADJUSTABLE SHELF (6)

L FRONT LEG (2)

M REAR LEG (2)

N BASE (1)

O END MOLDING (2)

P UPRIGHT MOLDING (2)

Q UPPER END MOLDING (2)

R SHELF MOLDING (2)

S SUPPORT (1)

T SIDE SUPPORT (2)

Part Identiﬁ cation

Now you know

our ABCs.

416091www.sauder.com/services

Page 3

A

B

C

D

E

F2

G2

H2

I

J

K

L

M

N

O

P

Q

R

S

T

J

T

O

Q

L

M

E

P

K

R

K

Hardware Identiﬁ cation

å Screws are shown actual size. You may receive extra hardware with your unit.

416091 www.sauder.com/servicesPage 4

SAFETY BRACKET - 3

1G

BLACK 9/16" LARGE HEAD SCREW - 27

1S

BLACK 1-7/8" FLAT HEAD SCREW - 1

2S

BLACK 7/8" MACHINE SCREW - 3

37S

36P

CAM COVER - 12

RUBBER SLEEVE - 24

2R

METAL PIN - 24

1R

BLACK 1/2" FLAT HEAD SCREW - 12

11S

BLACK 9/16" FLAT HEAD SCREW - 8

32S

CAM SCREW - 14

8F

DOOR STOP - 3

4I

NAIL - 82

1N

HIDDEN CAM - 30

1F

CAM DOWEL - 16

2F

KNOB - 3

95K

100S

BLACK 2-3/4" FLAT HEAD SCREW - 8

BLACK 1-15/16" FLAT HEAD SCREW - 12

113S

METAL BRACKET - 11

4G 14H

CURVED HINGE - 4

40H

STRAIGHT HINGE - 2

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/services/tips

å

Assemble your unit on a carpeted ﬂ oor or on the empty

carton to avoid scratching your unit or the ﬂ oor.

å

Push thirty HIDDEN CAMS (1F) into the ENDS (A and B),

UPRIGHTS (C and D), LARGE UPRIGHTS (E), TOP (F2),

BOTTOM (G2), and SHELF (H2). Then, insert the metal

end of a CAM DOWEL (2F) into each HIDDEN CAM

except in the ENDS (A and B) and LARGE UPRIGHTS (E).

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Page 5

Arrow

1F

Arrow

1F

2F

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

Do not tighten the HIDDEN

CAMS in this step.

A

B

C

D

E

F2

G2

H2

E

(30 used)

(16 used)

Do not insert CAM DOWELS into these parts.

Arrow

The arrow in the HIDDEN

CAM must point toward the

hole in the edge of the board.

Hole

Scan this QR code or go to this address:

http://qr.sauder.com/?ID=1625

to watch a video on how to assemble your unit.

Step 2

416091 www.sauder.com/servicesPage 6

8F

å

Turn fourteen CAM SCREWS (8F) into the FRONT LEGS (L)

and UPRIGHT MOLDINGS (P).

Remember:

Righty tighty.

Lefty loosey.

(14 used)

L

P

L

P

Step 3

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Page 7

å

Turn eight BLACK 9/16" FLAT HEAD SCREWS (32S) into

the ENDS (A and B) until the shoulders of the SCREWS

rest on the surfaces of the ENDS.

å

Slide the MOLDINGS (O and Q) onto the ENDS (A and B).

Line up the grooves in the MOLDINGS over the heads of

the SCREWS in the ENDS.

å

NOTE: The END MOLDINGS (O) are wider than the

UPPER END MOLDINGS (Q).

å

NOTE: Be sure to place the MOLDINGS in

the exact locations shown below.

These edges

should be even.

These edges

should be even.

Shoulder

BLACK 9/16" FLAT HEAD SCREW

(8 used in this step)

32S

A

B

O

Q

O

Q

Surface

without

HIDDEN

CAMS

Surface

without

HIDDEN

CAMS

Edge with smaller holes

Apply pressure with your hands

as you guide the MOLDINGS over

the SCREWS and onto the ENDS.

Step 4

416091 www.sauder.com/servicesPage 8

å

Fasten the FRONT LEGS (L) to the ENDS (A and B).

Tighten eight HIDDEN CAMS.

å

Fasten the REAR LEGS (M) to the ENDS (A and B). Use

eight BLACK 2-3/4" FLAT HEAD SCREWS (100S).

L

A

B

Surface

with

HIDDEN

CAMS

Surface

with

HIDDEN

CAMS

M

This hole

must be here.

These surfaces

should be even.

These surfaces

should be even.

This hole

must be here.

Edge with

larger holes

BLACK 2-3/4" FLAT HEAD SCREW

(8 used in this step)

100S

1

2

å

Fasten the TOP (F2) and SHELF (H2) to the LEFT END (B).

Tighten four HIDDEN CAMS.

Step 5

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Page 9

Start Tighten

Arrow

Minimum

190 degrees

Caution

Risk of damage or

injury. HIDDEN CAMS

must be completely

tightened. HIDDEN

CAMS that are not

completely tightened

may loosen, and parts

may separate. To

completely tighten:

Arrow

Maximum

210 degrees

L

B

Surface with

HIDDEN CAMS

H2

F2

Surface without

HIDDEN CAMS

Notched edge

Surface with

HIDDEN CAMS

Do not stand the unit upright without the

BACK fastened. The unit may collapse.

Caution

Step 6

416091 www.sauder.com/servicesPage 10

H2

F2

Notched edge

å

Slide the SHELF MOLDINGS* (R) onto the notched edges

of the TOP (F2) and SHELF (H2).

å

*U.S. Patent No. 5,499,886

Slide the SHELF MOLDING (R) onto the notched edge.

Slide the SHELF MOLDING (R)

onto the notched edge.

R

Groove

å

Fasten the LARGE UPRIGHTS (E) to the TOP (F2) and

SHELF (H2). Use eight BLACK 1-15/16" FLAT

HEAD SCREWS (113S).

å

Fasten the UPRIGHT MOLDINGS (P) to the LARGE

UPRIGHTS (E). Tighten six HIDDEN CAMS.

Step 7

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Page 11

H2

F2

E

P

E

P

Surface with HIDDEN CAMS

Surface with

HIDDEN CAMS

Edge with HIDDEN CAMS

BLACK 1-15/16" FLAT HEAD SCREW

(8 used in this step)

113S

Step 8

å

Fasten the UPRIGHTS (C and D) to the SHELF (H2).

Tighten four HIDDEN CAMS.

416091 www.sauder.com/servicesPage 12

Arrow

Minimum

190 degrees

Maximum

210 degrees

C

H2

Surface with

HIDDEN CAMS

Surface with

HIDDEN CAMS

D

Finished edge

Don't worry. It isn't

Rome. This can be built

in a day.

å

Fasten the BOTTOM (G2) to the LEFT END (B). Tighten

two HIDDEN CAMS.

å

Fasten the BOTTOM (G2) to the UPRIGHTS (C and D).

Use four BLACK 1-15/16" FLAT HEAD SCREWS (113S).

å

Push the DOOR STOPS (4I) into the holes in

the UPRIGHTS (C and D).

Step 9

416091www.sauder.com/services

Page 13

Arrow

Minimum

190 degrees

Maximum

210 degrees

Surface with

HIDDEN CAMS

G2

D

C

4I

These holes

must be here.

B

BLACK 1-15/16" FLAT HEAD SCREW

(4 used in this step)

113S

Step 10

å

Fasten the RIGHT END (A) to the TOP (F2), BOTTOM (G2),

and SHELF (H2). Tighten six HIDDEN CAMS.

416091 www.sauder.com/servicesPage 14

L

A

Surface without

HIDDEN CAMS

H2

F2

G2

Arrow

Minimum

190 degrees

Maximum

210 degrees

å

Fasten three METAL BRACKETS (4G) to the BOTTOM (G2).

Use three BLACK 9/16" LARGE HEAD SCREWS (1S).

å

NOTE: Be sure the METAL BRACKETS are even with the edge

of the BOTTOM.

å

Fasten two SAFETY BRACKETS (1G) to the ENDS (A and B).

Use two BLACK 9/16" LARGE HEAD SCREWS (1S).

å

NOTE: Use the bottom holes in the SAFETY BRACKETS (1G).

å

Fasten the BASE (N) to the ENDS (A and B) and BOTTOM (G2).

Use ﬁ ve BLACK 9/16" LARGE HEAD SCREWS (1S) through the

BRACKETS and into the BASE.

Step 11

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Page 15

BLACK 9/16" LARGE HEAD SCREW

(10 used in this step)

1S

G2

A

B

N

1G

Use this hole

4G

Step 12

416091 www.sauder.com/servicesPage 16

å

Carefully turn your unit over onto its front edges. Unfold

the BACK (I) and lay it over your unit.

å

Make equal margins along all four edges of the BACK (I).

Push on opposite corners of your unit if needed to make

it "square".

å

Fasten the BACK (I) to your unit using the NAILS (1N).

å

NOTE: Be sure to tap NAILS into the holes that line up

over the UPRIGHTS (C, D, and E) and SHELF (H2).

Unﬁ nished

surface

NAIL

(82 used in this step)

1N

These holes must line up over the

UPRIGHTS (C, D, and E) and SHELF (H2).

I

Do not stand the unit upright without the

BACK fastened. The unit may collapse.

Caution

å

Fasten eight METAL BRACKETS (4G) to the

SUPPORTS (S and T). Use eight BLACK 9/16"

LARGE HEAD SCREWS (1S).

å

NOTE: Be sure the METAL BRACKETS are even with the

edges of the SUPPORTS.

å

Fasten the SIDE SUPPORTS (T) to the SUPPORT (S). Use

two BLACK 9/16" LARGE HEAD SCREWS (1S) through

the METAL BRACKETS and into the SUPPORT.

å

Fasten the SUPPORTS (S and T) to the BOTTOM (G2).

Use six BLACK 9/16" LARGE HEAD SCREWS (1S) through

the METAL BRACKETS and into the BOTTOM.

Step 13

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Page 17

S

T

S

T

G2

BLACK 9/16" LARGE HEAD SCREW

(16 used in this step)

1S

(8 used)

4G

Step 14

å

Fasten four CURVED HINGES (14H) to two of the DOORS (J).

Use eight BLACK 1/2" FLAT HEAD SCREWS (11S).

å

Fasten two STRAIGHT HINGES (40H) to the remaining

DOOR (J). Use four BLACK 1/2" FLAT HEAD SCREWS (11S).

416091 www.sauder.com/servicesPage 18

BLACK 1/2" FLAT HEAD SCREW

(12 used in this step)

11S

14H

40H

J

STRAIGHT HINGE

CURVED HINGE

Step 15

416091www.sauder.com/services

Page 19

å

Carefully stand your unit upright.

å

Before fastening the DOOR to your unit, be sure the mounting screw is

against the stops as shown in the right diagram. If it isn't, loosen the

mounting screw to slide it against the stops. Then tighten the

mounting screw.

å

First, fasten the DOOR (J) with STRAIGHT HINGES (40H) to the RIGHT

UPRIGHT (C). Use the screws in the HINGES. You should start each

SCREW a few turns before completely tightening any of them.

å

NOTE: Tighten the adjusting SCREWS completely in to center this DOOR

between the UPRIGHTS.

å

Fasten a DOOR (J) with CURVED HINGES (14H) to the RIGHT END (A). Use

the screws in the HINGES. You should start each SCREW a few turns before

completely tightening any of them.

å

Fasten a KNOB (95K) to each DOOR (J). Use a BLACK 7/8"

MACHINE SCREW (37S).

å

Repeat this step for the remaining DOOR (J)

with CURVED HINGES (14H).

å

See the next step for additional

DOOR adjustments.

Mounting

screw

Stop

Hinge

BLACK 7/8" MACHINE SCREW

(3 used for the KNOBS)

37S

J

A

C

95K

Door with CURVED

HINGES (14H)

Door with STRAIGHT

HINGES (40H)

Pro Tip: Lift with your

legs. And, you know,

your arms.

95K

The curve of the KNOB can be

placed per your preference.

Adjusting

screw

Step 16

416091 www.sauder.com/servicesPage 20

å

Refer to the enlarged diagram to identify the parts on

the HINGES.

å

The DOORS may need some adjustments. Follow the text below

to make needed adjustments.

å

DOOR ADJUSTMENTS:

To adjust the DOORS from side to side (horizontal), turn the

adjusting screw in or out.

å

To adjust the DOORS up and down (vertical), loosen both

vertical adjustment screws. Move the DOORS up or down to the

desired location. Tighten the screws after making adjustments.

å

To adjust the DOORS in or out (depth), loosen the mounting

screw one turn and move the DOORS in or out, as needed.

Tighten the mounting screw after making adjustments.

Adjusting screw (horizontal)Mounting screw (depth)

(vertical adjustment)

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