MyBinding Standard AutoCreaser 33 User manual

Instruction Manual

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Standard

AutoCreaser 33

Scoring Machine

OPERATORS MANUAL

Standard Morgana AutoCreaser 33

Read this manual, and thoroughly

familiarize yourself with its

contents before operating or

servicing this equipment.

Page2

CREASING

INTRODUCTION

TheMorganaAutocreaser33 PAGE 3

THEAUTOCREASER33

LabelledPhotograph 6

THECONTROLS

Thecontrolpanel

7

Featuresonthecontrolpanel 8

QUICKSTARTGUIDE 9

OPERATINGTHEAUTOCREASER33

Settingthemachine 11

Programmingthemachine 15

Readingstoredprogrammes 16

Paperjamming 16

THESTACKERASSEMBLY

SettingtheStackerunit 17

PERFORATING

Equipment,spares 19

Settingthemachine 20

THEBLADEASSEMBLY

Settingthebladepressure 22

Settingthebladealignment 23

REPLACINGCREASINGBLADESETS

Installingnewbladesets 24

Spares 25

TROUBLESHOOTING 26

INDEX

DISPATCHKIT 29

ACCESSORIES&OPTIONS 30

RECOMMENDEDSPARES 31

PRODUCTRECYCLING&DISPOSAL 33

SAFETYDo’s&Don’ts

4

Page3

SYSTEM

AutoCreaser33

INTRODUCTION

AutoCreaser33

TheMorganaAutocreaser33isafullyautomaticsuctionfeedingcreasing

systemdesignedforusewithbothconventionallithoanddigitalprinters.

ThefeedontheAutocreaser33canalsobemanuallyoperatedforusewith

heavystock,verysmallorverylargesheets,embossedorevenirregular

sheets.

TheAutocreaser33iscapableofcreasingsheetsizestoamaximumof

700mmx320mm(27.5”x12.6”)andweightsinexcessof350gsm.

Theminimumsheetsizewhenthemachineisusedinautomaticmodeis

140mmx210mm(5½“x8½”).

Uptosixteencreasescanbeprogrammedtoasinglesheet.

Thecreaseisprogrammedfromtheleadingedgeofthesheetusingthe

controlsonthefrontpanel.

Aminimumdistancebetweencreasesis0.1mm

TheAutocreaser33hasuptonineavailablememoryaddressesfor

programmedcreasingoperations.

Thebladeandanvilaremechanicallycontrolledovertheirentirelength

andcanbeadjustedtoaccommodatevariousweightsofmedia.

IMPORTANT

16°Cand27°CMaximum

Theoperatingenvironmentshouldbecontrolledtoatemperaturebetween

Page4

CREASING

SafetyDo’s&Don’ts

Do-operatewiththedesignatedACcurrentonly.Useanexclusiveoutlet,as

overloadingmaycausefireoranelectricshock.

Do-installthepowercordoutofthewaytoavoidatrippinghazard.

Do-bewareoffingertrapswhenreplacingrollercassetteandfoldplates.

Donot-installthemachineinanunstableplacesuchthatittiltsorshakes.

Donot-unplugtheplugorunplugthepowercordfromtheoutletwithawethand,

thiscancauseanelectricshock.

Donot-unscrewandremoveanycoversfromthemachine,asitcancausean

electricshockorinjury.

Do-readthisoperatormanualfullybeforeoperatingthemachine.

Donot-placereceptaclescontainingliquidsonanysurface.

Donot-adjustanypartofthemachinewhilstrollersarerunning

Donot-operatethemachinewithlooseortrailingclothingorloosehair.

Donot-underanycircumstancesadjustthepapergatewhenthemachineis

switchedon.

Page5

SYSTEM

AutoCreaser33

BLANK

PAGE

Page6

CREASING

DOCUMENT CREASINGMACHINE

Keytophotographbelow

1

Rollertilthandle

6 Airdistributionknob

11

PaperGate

2 Stackerassembly

7 Adjustablesidelay

12 ExitGuard

3

Suctionslotknob 8 Backstop

13

4 Thedisplayunit 9 Fixedsidelay

14

5

Airseparationknob

10 Rollertiltknob

AutoCreaser33

AUTOCREASER33

Fuses

ControlPanel

Page7

SYSTEM

AutoCreaser33

TheControlPanelhousestheSelectionSwitch,Compressorswitch,

Systemswitch,andanindustrystandardEmergencyStopswitchwhich

willstopallpowergoingtothemachinewhenactivated.

THECONTROLS

TheDisplayUnitandtheSwitchesontheControlPanelallowthe

operatortoread,edit,createandinitiatenumerouscreasingprograms

withinthememory.

THECONTROLPANEL

SystemSwitch

CompressorSwitch

EmergencyStopSwitch

SelectionSwitch

Page8

CREASING

FeaturesontheControlPanel

SelectionSwitch

Allowstheoperatortoscrollthroughstoredaddressesandprograms,increaseor

decreasethebatchquantityandsetacreaseposition.

Systemswitch

Whenactivatedthesystemswitchwilloperatethemotorsinordertobeginthe

creasingsequence.

Compressorswitch

Allowstheoperatortoswitchoffthecompressorunitinordertoutilisethemachine

tomanuallyfeedsheets.

THECONTROLS

Page9

SYSTEM

AutoCreaser33

QuickStartGuide

Settingthemachinetooperateinautomaticmode

1. Setthegapbetweenthepapergateandthevacuumrollerto

approximatelytwicethethicknessofthestocktobecreased.

3.

Placethestocktobecreasedontotheloadingtableagainstthe

fixedsidelay.

4.

Releasetheclampsontheadjustablesidelayandslideuptothe

paperstackallowingagapofapproximately0.5mm(1/64inch)

betweenthepaperandthesidelay.

5.

Positionthebackstopandslideituptothepaperstack,alsoallowinga

gap(asstatedintheabovestep).

TurntheEmergencyStopbuttonclockwisetoswitchthepoweron.

Thedisplayunitisnowilluminated,atypicalstartupdisplaymenuis

shownbelow.

Thearrowsonthedisplaydenotethedirectioninwhichtheselection

switchmustbemovedinordertoaccessthevarioussub-menus.

NOTE:-

2.

2Creases

Program3

Total20

Zero

Setup

Tools

Feed

BatchOff

Page10

CREASING

QuickStartGuide

7. Followingthearrowsonthedisplayunit;movetheselectionswitchdown

tosetthecreases.The1stCreaseisnowselected.

6. Followingthearrowsonthedisplayunit;movetheselectionswitchto

therighttoselect(i.e.Settingthecreasepositions),atypicalSetup

displayisshownbelow.

2ndCrease0.0

1stCrease148.0

Home

More

SetCreases

Back

Tens Decimals

2ndCrease0.0

(1stCrease148.0)

MovetheSelectionSwitchtothelefttoselectortotherighttoTens

select.Theor(whicheverhasbeenselected)DecimalsTensDecimals

canthenbeadjustedbyrotatingtheSelectionSwitch,(clockwiseto

increaseoranti-clockwisetodecrease).

8.

9. Tosetthe2ndCreasepositionmovetheselectionswitchdown;the2nd

Creaseisselectedandcanbesetasdescribedinstep8.above.

10. Furthercreasescanbesetinthisway,uptoamaximumofsixteen

creases.

SetCreases

Back

Tens Decimals

3rdCrease0.0

(2ndCrease000.0)

SetCreases

AutoCreaser33

Page11

SYSTEM

2Creases

Program3

Total20

Zero

Setup

Tools

Feed

BatchOff

11. Whentherequiredcreaseshavebeenset,movetheselectionswitchup

stepbystepuntilthedisplaycontainstheword,seebelow.Feed

12. PresstheCompressorSwitchdown.

13. PresstheSystemSwitchdown,thedisplaywillmomentarilyread Please

14. Movetheselectionswitchdowntobeginfeedingthesheets.

Inordertomanuallyfeedsheetsseeinstructionsonpage16.

WaitInitiatingFeed.andthenreturntoshow

QuickStartGuide

Page12

CREASING

OperatingtheAutocreaser33

SettingtheMachine

AdjustingthePaperGate

Thestandardsettingforhorizontaladjustmentofthepapergateis6.5mm(1/4")away

fromthemountingblock.TurndiscJtomakethisadjustment.Thissettingisonlyintended

asaguide,forinstance,sheetswithanupwardcurlwillrequirethissettingtobein-

creased.SettheheightofthePaperGatetoapproximatelytwothicknessesofpaper,by

turningknobK.Anexcessivegapisamostlikelycauseofdoublesheetfeeding.

Settingthesuctionslot

Thesuctionslotislocatedinsidethevacuumrollerandcanbeadjustedbyreleasingand

movingthesuctionknobhorizontallyineitherdirectiontotherequiredposition.

Forlightstockssettheknobtotheleftandforheavierstockssettheknobtotheright.

Adjustable

SideLay

J

K

6.5mm(1/4")

T WO T HICKNESS ES

OF PAPER

Suction

SlotKnob

FIG8.1

IMPORTANT:-

Toavoidpossibledamagetothesuctiondrum,

whenadjustingthepapergateheight,ensurethat

drumandnotoveraslotinthedrum.

thediscislocatedoverasolidsectionofthesuction

Donotadjustthepapergatewhilethemachineis

running.

Page13

SYSTEM

AutoCreaser33

SettingtheAdjustableSideLay

Placethepaperstackontotheloadingtableandslideuptothefixedsidelayandpaper

gate.Releasetheclampslocatedateachendofthesidelayandslideuptowardsthe

paperstackasdemonstratedinfig8.1.Allowagapofapproximately0.5mm(1/64inch)

betweenthepaperandthesidelay.

SettingtheBackStop

Positionthebackstopandslideuptowardsthepaperstackallowingagap(asspecified

intheabovestep).

SettingtheAirDistribution

Dependingonthelengthofthesheettobecreased,theairdistributionknobcanbe

rotatedtovariouspositionsinordertosupplyairtodifferentports.Position1is

recommendedformostsheetsizes.However,abetterresultmaybeobtainedbyusing

thebelowsettingsorbyexperimentation.

Position 1 – ForA5sheetsor8incheslong,frontportandport1open.

2 – ForA4sheetsor11incheslong,frontportandport2open.

3 – ForA3sheetsor17incheslong,frontportandport3open.

0 – Forlongersheetsinordertosupplyairtothecentreofthestack,port

1andport2open.

SettingtheAirSeparationPressure

Tocontroltheamountofairsuppliedtotheports,theairseparationknobcanbeadjusted

SettingtheRollerTiltMechanism

Therollertiltmechanismhasbeendesignedtocompensateforwhenthecreasing

positiononthesheetisnotsquare.Thiscouldbeduetoaninaccuracyinthemediaorif

therollertiltmechanismhasbeenincorrectlyset.Themechanismwillbesettozero

(square)whenthemachineissupplied.

Tosetthemechanism,unlocktherollertiltknoblocatedbelowtherollertiltinghandleby

turninganti-clockwise.Movetherollertilthandleleftorrightinordertocompensatefor

anyinaccuracy.Whenthepositionisset,ensuretolocktherollertiltknobbefore

operatingthemachine.Repeattheaboveprocedureuntilthecreasingpositionissquare.

Settingthepositionsofdrivewheelsandhubs

Itisimportantthatthedrivewheelsanddrivehubsontherollershaftsarearrangedevenly

acrossthewidthofthemediabeingcreased.Thisisdonetoensurethatthemediais

accuratelydrivenandsupportedthroughtherollers.

Thedrivewheelsandhubsarefixedtotherollersbymeansofagrubscrew.Tolocate

thisgrubscrewtherollerscanberotatedbyoperatingthemotormanually.

DONOTROTATETHEDRIVEROLLERSBYHAND.

OperatingtheAutocreaser33

byfirstrotatingtheknobtounlockitsposition,thenpushtheknobdowntotherequired

positionandrotatetheknobtore-lockitsposition.

Page14

CREASING

OperatingtheAutocreaser33

Tooperatethemotorsmanually,switchthemachine‘on’attheEmergencyStopswitch.

Followingthearrowsonthedisplayunit,movetheselectionswitchtothelefttoselect

Tools,thedisplaywillnowshowtheToolssub-menu.Pressthesystemswitchdownand

thenmovetheselectionswitchtotheleftortotheright,torotatetherollersinshortpulses.

Thisprocedureshouldberepeatedwheninstallingperforatingbladesandanvilsontothe

drivewheelsandhubs.

FIG10.1

Lifttheexitguardtoseeifthegrubscrewsinthedrivewheelsandhubscanbeseen.Ifthe

grubscrewscannotbeseen,lowertheexitguardandrotatetherollersbymovingthe

selectionswitchtotheleftortotheright.Loosenthedrivewheelsandhubswitha2mm

allenkey.ArrangethedrivewheelsandhubsasshowninFIG10.1.Inordertoavoid

markingonsometypesofmediaensureagapbetweenthedrivewheelsandhubs.

SetFeed

Thelengthofsuctiononthesheetofpaperbeingfedcanbeadjustedbysettingthefeed

typeasfollows:-

(i)Fromthestartupmenu,movetheselectionswitchtotherighttoselect.Setup

(ii)Movetheselectionswitchtotheright,oneclickatatime,untilthedisplaycontains

thewords.SetFeed

(iii)Movetheselectionswitchdowntoselecttherequiredfeedtype(,LongPulse

MediumPulseShortPulseStreamFeed,,or)

Useforallstandardsizesheets,generalpurpose.LongPulse

Useforshortnon-standardsheets.MediumPulse

Useforveryshortsheets.ShortPulse

Useforhighthroughput,seenotebelow.StreamFeed

(iv)Movetheselectionswitchtotherighttoselect.Select

NOTE.

Donotusestreamfeedforcreaseslessthan32mmfromtheleadingedgeofthepaper.

Page15

SYSTEM

AutoCreaser33

OperatingtheAutocreaser33

Programmingthemachine

1.Switchthepower‘on’byturningtheEmergencystopbuttonclockwise

toreleasethesafetylatch.Thedisplayisnowswitchedon.

2. (i)Movetheselectionswitchtotherighttoselect.Setup

(ii)Movetheselectionswitchtotherighttoselect.More

(iii)Movetheselectionswitchtotherightagaintoselect.More

Settingthecreasepositions

3. Movetheselectionswitchup,oneclickatatime,untilthestartupmenuisdisplayed

SettingthebatchquantityandDwellTime

(iv)Movetheselectionswitchdowntoselect.SetBatching

(v)Rotatetheselectionswitchclockwiseoranti-clockwisetoadjustthebatchquantity

inincrementsof5.

asshownbelow.

(i)Movetheselectionswitchtotherighttoselect.Setup

(ii)Movetheselectionswitchdowntoselect.SetCreases

(iii)MovetheselectionswitchtothelefttoselectTens,ortotherighttoselect

Decimals.

(iv)TheTensorDecimals(whicheverhasbeenselected)canthenbeadjustedby

Storingthecreasepositions

4. Oncethecreasepositionsarecorrectlyentered,theycanbestoredasfollows.

(i)Movetheselectionswitchup,oneclickatatime,untilthedisplaycontainstheword

More.

(ii)Movetheselectionswitchtotheright,oneclickatatime,untilthedisplaycontains

theword.Programs

rotatingtheSelectionSwitch,(clockwisetoincreaseoranti-clockwisetodecrease).

(v)Adjustallotherdigitsforthe1stCreasepositionasdescribedinsteps(iii)and(iv),

(vi)Movetheselectionswitchdowntoselectthe2ndCrease.Thesecondcreasewill

(vii)Setthe2ndCreasepositionasdescribedinsteps(iii)to(v)above.

Furthercreasescanbesetinthisway,uptoamaximumofsixteencreases.

(i.e.movetheselectionswitchtothelefttoselecttheTensortotherighttoselect

DecimalsandthenrotatetheSelectionSwitchtoadjustitsvalue.

(vi)Movetheselectionswitchdowntoselect DwellTimeSecs.

(Vii)Rotatetheselectionswitchclockwiseoranti-clockwisetoadjustthedwelltime,

inseconds,thisistheperiodoftimebetweeneachsuccessivebatchquantity.

automaticallystartat0000.0.Creasepositionscanbesetinincrementsof0.1mm.

2Creases

Program3

Total20

Zero

Setup

Tools

Feed

BatchOff

(iii)Movetheselectionswitchdowntoselect SaveSettings.

(iv)RotatetheSelectionSwitchtoselecttheProgramnumber(1to9).

Page16

CREASING

Runningthemachine

5.

Torunthejobwiththeselectedsettings.

Tostopfeedingthemediaatanytimeduringtheprogram,flicktheselectionswitchup.

Themachinewillcompleteitscreasingoperationifasheethasalreadybeenfed

throughthepapergate.

(v)Movetheselectionswitchtotherighttoselect.Select

(i)PresstheCompressorSwitchdown.

(ii)PresstheSystemSwitchdown.

(iii)Movetheselectionswitchdowntobeginfeedingthesheets.

Readingstoredprograms

Anyoftheninestoredprogramscanbeaccessedandreadasfollows:-

(i)Fromthestartupmenu,movetheselectionswitchtotherighttoselect.Setup

(ii)Movetheselectionswitchtotheright,oneclickatatime,untilthedisplaycontains

theword.Programs

(iii)Movetheselectionswitchdowntoselect,.RetrieveProgram

(v)Movetheselectionswitchtotherighttoselect,.Selecti

(v)Rotatetheselectionswitchclockwiseoranti-clockwisetoselect,toProgram1

Program9andviewtheprogramsettings.

Paperjamming

Intheeventofapaperjamoccurringwhilstthemachineisoperatingthedisplaywill

read PaperJam. Inordertoremovethepapercausingthejam,movetheselectionswitch

totheleftortotherighttodrivethepaperforwardsorbackwardsinshortpulses.

Settingthemachinetooperateinmanualmode

Inordertofeedheavystock,verysmallorverylargesheets,embossedoreven

irregularshapedsheets,itmayberequiredtooperatethemachinemanually.

Themachinecanbeprogrammedandsetupinexactlythesamewayasexplained

whenoperatingthemachineautomatically.However,whensettingupthemachinethe

papergatemustberaisedtoitshighestpositionforthesheetstobefedfreely.

Operatingthemachinemanuallywillalsorequirethesuctionlengthtobecontinuousin

ordertoaccommodatevarioustypesofstock.Therefore,thefeedshouldbesetto

LongPulse seepage14.

ThemachinecannowbestartedbyactivatingtheSystemswitchto‘on’.Donot

activatetheCompressorswitch. MovetheselectionswitchdowntoselectandFeed

begintoslidethesheetsindividuallythroughthepapergateuntiltheyaredrivenbythe

drivebelts.Tostopfeedingthesheets,movetheselectionswitchupandthentheSystem

Switchup.

OperatingtheAutocreaser33

(vi)MovetheselectionswitchtothelefttoselectortotherighttoselectYesNo.

Page17

SYSTEM

AutoCreaser33

ThestackerunitontheAutocreaser33isusedtocatchthesheetsoncetheyhavebeen

creasedorperforated.

SettingtheStackerassembly

1. Assemblethestackerunittothemachineasshowninfig13.1below.

Important

Ensurethatthestackerunithasbeenassembledtothemachineproperly.However,

ifithasnot,theconnectiononthemagneticswitchwillbebrokenandthemachine

willnotoperate(seeTroubleshootingpagesfordetails).

Therearetwosideguidesonthestackerunit;alefthandedguideandarighthanded

positionsonthestackerbed.

2.

3.

Placeasinglesheet(fromthestacktobecreased/perforated)ontothestackerbed

againstthe‘lefthand’guide.

Positionthe‘righthand’sideguideontothestackerbedleavingaminimum

clearanceofapproximately1mmeachsideofthesheet.

guide. Theguideswillcontrolthewayinwhichthepaperiscollatedbysettingtheir

TheStackerAssembly

LEFTHAND

SIDEGUIDE

RIGHTHAND

SIDEGUIDE

LEFTHAND

BACKSTOP

RIGHTHAND

BACKSTOP

Page18

CREASING

4.

5.

Whilstthesheetisbetweenthetwoguidesonthestackerbed,setthedistance

betweenthetopofthesheetandthebackstopflangestoapproximately5mm.

Forshortersheets,thebackstopcanbeused(asshowninFIG13.1)toadjustthe

TIPS

• Themagneticbackstopsuppliedwiththemachine

canalsobeusedasatoolholderasdemonstrated

Inthephotograph(left).

TheStackerAssembly

positionofthepaperstack.

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MyBinding Standard AutoCreaser 33 User manual

MyBinding Standard AutoCreaser 33 User manual

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