ESAB Deluxe Welding/Cutting Cart Troubleshooting instruction

Brand: ESAB

Model: Deluxe Welding/Cutting Cart

Type: Troubleshooting instruction

This manual is also suitable for

Firepower Deluxe Welding/Cutting Cart

ESAB Firepower Deluxe Welding/Cutting Cart is designed to handle most Cutters and Welders to allow easy transport for the power source, wire feeder, gas cylinder*, welding torch and various accessories. This cart is capable of handling a maximum gas cylinder diameter of 9" (230mm) and a total load capacity of 440lbs. The cart comes with an organizer box, rubber mat, and chain for securing the gas cylinder. It is recommended to use open-ended spanners of sizes 5/16"-.4" (8mm- 10mm), .47"-.55" (12mm- 14mm) for assembly.

Firepower deluxe welding/ cutting cart instructions

0-5366, Rev. AA 1 December, 2014

WARNING

Maximum Gas Cylinder 9" (230mm) Diam-

eter.

WARNING

Do Not Lift Cart with Power Source, Wirefeed-

er, Gas Cylinder or any other equipment ﬁt-

ted.

WARNING

Power Source MUST be mounted onto base

box before mounting wire feeder to handle

assembly.

WARNING

Do Not Exceed a maximum weight of 100lbs

on the top shelf.

WARNING

Do Not Exceed the Cart total load capacity

of 440lbs.

Manual 0-5366

Firepower Deluxe

Welding/ Cutting Cart

Part Number: 1444-0901

Assembly Instructions

Firepower

Suite 300, 16052 Swingley Ridge Road,

St. Louis, MO 63017, USA

Technical Service: 1-800-426-1888 FAX: 1-800-535-0557

Customer Service: 1-800-858-4232

FirepowerOnline.com

General Information

The Firepower Deluxe Welding/ Cutting Cart is de-

signed to handle most Cutters and Welders to allow

easy transport for the power source, wire feeder, gas

cylinder*, welding torch and various accessories. These

instructions will guide you through the proper assembly

procedure of the cart.

*Maximum Gas Cylinder 9" (230mm) diameter.

Recommended Tools

• Open-ended spanner 5/16"-.4" (8mm- 10mm),

.47"-.55" (12mm- 14mm)

(Actual size may vary)

Art # A-10434_AB

NOTE

Most Firepower and competitive welder or

plasma cutter power supplies will ﬁt on this

cart.

Special instructions are provided for a ﬁt to

MST220i or Fabricator 252i welders.

Firepower deluxe welding/ cutting cart instructions

December, 2014 2 0-5366, Rev. AA

Supplied Parts

The following components are included in this kit:

Item Description Qty Part Number

1 Chain, 4mm x 34mm x 700mm 1

2 Back Assembly 1

Organizer Box

210mm x 338mm x 62mm

4 Base Box 1

5 Handle Assembly 1

6 Rubber Mat 1

Hexagon Bolt with Flange (M6 x 25)

for Tweco 252i Power source

Torque force: 10.6-12.4 N.m

Hexagon Bolt with Flange (M6 x 35)

for Firepower MST 220i Power source

Torque force: 10.6-12.4 N.m

Hexagon Bolt with Flange (M8 x 20)

Torque force: 25.3-29.5 N.m

Art # A-10511_AB

Figure 1: Supplied Parts

Firepower deluxe welding/ cutting cart instructions

0-5366, Rev. AA 3 December, 2014

A. Assemble the Cart Base

1. Attach the Base Box (Item 4) to the Back Assembly (Item 2), with Hook A hitching Slot A and Hook B

hitching Slot B. At this time, Interface B is on the top of Interface A.

2. Align the 3 Threaded holes on the Base Box with the 3 Holes on the Back Assembly. Fasten the Back As-

sembly and the Base Box with the 3 Bolts.

Bolts used here are as following:

 •HexagonBoltsM8x20(Item9)

3 Bolts

3 Holes

3 Threaded Holes

Art # A-12700

Interface A

Hook A

Hook B

Interface B

Slot A

Slot B

Interface A

Interface B

Step 1 Step 2

Figure 2: Fasten Back Assembly and Base Box

Firepower deluxe welding/ cutting cart instructions

December, 2014 4 0-5366, Rev. AA

B. Mount Power Source to Cart

NOTE

For MST220i and Fabricator 252i, use mount-

ing instructions below.

For other welders or plasma cutters, the pow-

er supply will not be mounted with screws.

1. Open the wirefeeder compartment door so you

can see 3 holes that need to align with the 3

threaded holes in the Base Box (Item 4).

2. Carefully lift the power source and from the

rear place it onto the base panel, with two sides

paralleling with the Guide Plates. Slide the power

source backward until it touches the Back Baf-

ﬂers. Pay attention that the 3 threaded holes

align with the holes in the bottom of the power

source.

3. Thread 3 Hexagon Bolts into each hole and

tighten with the torque force described above

in Supplied Parts section.

WARNING

Unplug power source before mounting to

cart.

Refer to Figure 3 followed.

4. Remove the Screw from the top cover of the

Power Source as shown in Figure 5. Keep this

screw as it will be reinstalled later in Section C3.

Speciﬁcation of the Screw is M6 x 12mm.

Screw

Art # A-12701

3 Bolts

3 Threaded Holes

Guide Plates

3 Holes

Base Panel

Back Bafﬂer

Figure 3: Mounting Power Source to Cart

Firepower deluxe welding/ cutting cart instructions

0-5366, Rev. AA 5 December, 2014

C. Attach Handle Assembly (Item 5) to

Cart

1. For MST220i and Fabrictaor 252i Only. Attach

the Handle Assembly to the top of Power Source

with Hook A hitching Groove of the front panel

and Interface B stuck between the brackets of

the Back Assembly (Item 2).

Refer to Figure 4.

Interface A

Bracket

Interface B

Groove

Hook A

Art # A-10516_AB

Figure 4: Attach Handle Assembly to the Top of Power

Source

2. Align the two holes of the Handle Assembly,

interface B, with the two holes in the Back As-

sembly, interface A.

Use 2 bolts to fasten the Handle Assembly and

the Back Assembly as shown in Figure 7.

Speciﬁcation of the bolts is:

 •HexagonBoltM8x20(Item9)

Art # A-12702

Figure 5: Fasten Handle Assembly and Back Assembly

from Rear

Firepower deluxe welding/ cutting cart instructions

December, 2014 6 0-5366, Rev. AA

3. For MST220i and Fabrictaor 252i Only. Reinstall

the Screw (taken out in Section B4) through the

Handle Assembly into the top cover of the Power

Source. Tighten the screw to secure the Power

Source to the cart.

Art # A-10518_AB

Figure 6: Secure the Power Source

4. Thread 2 Bolts through holes of the 2 brackets.

Tighten the Bolts to tightly connect the Back

Assembly and the Handle Assembly.

Bolts used here are:

 •HexagonBoltsM8x20(Item9)

See Figure below.

Bolt

Bracket

Art # A-10519_AB

Figure 7: Fasten Handle Assembly and Back Assembly

from two sides

D. Place the Rubber Mat

Place the Rubber Mat (Item 6) onto the panel of the

Handle Assembly (Item 5) as shown in Figure 10.

Rubber Mat

Panel

Art # A-10520_AB

Figure 8: Place Rubber Mat

Firepower deluxe welding/ cutting cart instructions

0-5366, Rev. AA 7 December, 2014

E. Install Chain

1. Insert one end of the chain through the chain hole

on the left side of the Back Assembly (Item 2)

and secure it by turning and sliding the second

link into the slot (top hole is shown).

2. Wrap the chain around the Gas Cylinder and pull

the other end through the chain hole on the right

side of the Back Assembly (Item 2).

3. Pull the chain as tight as it will go and secure it

by turning and sliding the closest link into the

slot.

Refer to Figure 9.

Art # A-10522_AB

Figure 9: Installed Chain

G. Completed Cart

WARNING

Fully tighten all the fasteners securely (refer to torque force data in Supplied Parts section).

Art # A-10523_AB

Figure 13: View of Completed Cart

Customer Service: 1-800-858-4232 •Technical Service: 1-800-426-1888 •FAX: 1-800-535-0557

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ESAB Deluxe Welding/Cutting Cart Troubleshooting instruction

Brand: ESAB

Model: Deluxe Welding/Cutting Cart

Type: Troubleshooting instruction

This manual is also suitable for

Firepower Deluxe Welding/Cutting Cart

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