Vision Fitness Vision series User manual

TABLE OF CONTENTS

n SECTION 1: MAINTENANCE PROCEDURE

o MAINTENANCE CHECK LIST.....................................................1-1

o TENSIONING THE BELT PROCEDURE.....................................1-2

o DECK RE-WAXING PROCEDURE................................................1-3

o CLEAN THE GROOVES PROCEDURE.......................................1-4

o LUBRICATING THE AIR SHOCK PROCEDURE.......................1-5

n SECTION 2: IMPORTANT SAFETY INSTRUCTIONS

o GROUNDING INSTRUCTIONS......................................................2-1

o POWER VOLTAGE INSTRUCTIONS..............................................2-2

n SECTION 3: WIRING DIAGRAM

o WIRING DIAGRAM (TERMINAL END) …T7200/7400................3-1

o WIRING DIAGRAM (MCB)…T7200/7400....................................3-2

o WIRING DIAGRAM (TERMINAL END) …T8200/8400/8500.......3-3

o WIRING DIAGRAM (MCB-110v) …T8200/8400/8500..................3-4

o WIRING DIAGRAM (MCB-220v) …T8200/8400/8500..................3-5

o WIRING DIAGRAM (MCB) …T8600........................................3-6

n SECTION 4: CONSOLE ENGINEERING MODE GUIDE

o HRC CONSOLE ENGINEERING MODE GUIDE.........................4-1

o NON-HRC CONSOLE ENGINEERING MODE GUIDE...............4-2

n SECTION 5: MCB LED INSTRUCTIONS

o MCB LED LAYOUT......................................................................5-1

o MCB LED INDICATION.................................................................5-2

o PWM MCB LED CHART..................................................................5-3

o MCB LED TROUBLESHOOTING CHART...................................5-4

TABLE OF CONTENTS

n SECTION 6: TROUBLESHOOTINGS

o NO DISPLAY ON CONSOLE...............................................................6-1

o RUNNING SPEED IS NOT STABLE...................................................6-2

o TREADMILL STARTS TO RUN BY ITSELF........................................6-3

o ALL OR SOME OF KEYS ON CONSOLE DO NOT WORK...............6-3

o NOISE GENERATED UNDER MOTOR COVER.................................6-4

o TREADMILL WILL NOT START...........................................................6-5

o INCLINE FUNCTION DOES NOT WORK..........................................6-6

o ERROR MESSAGE "E1, E2, E3, E4, E5 OR E6" ON CONSOLE........6-7

o SPEED OR INCLINE CHANGES BY ITSELF......................................6-8

o HEART-RATE-CONTROL FUNCTION DOES NOT WORK................6-8

n SECTION 7 : PARTS REPLACEMENT

o MCB (T7400/8400/8500/8600)...............................................................7-1

o MCB(T7200/8200)...................................................................................7-2

o CONSOLE CONTROL BOARD (T7400/8400/8500/8600)....................7-3

o CONSOLE CONTROL BOARD (T7200/8200).......................................7-4

o KEY-PAD (T7400/8400/8500/8600).........................................................7-5

o KEY-PAD (T7200/8200)............................................................................7-6

o RUNNING BELT / DECK / ROLLER (T7200/8200).............................7-7

o RUNNING BELT / DECK / ROLLER (T7400/8400/8500/8600)...........7-8

o MOTOR (T7200/8200).............................................................................7-9

o MOTOR (T7400/8400/8500/8600)..........................................................7-10

o INCLINE MOTOR (T7200/8200)...........................................................7-11

o INCLINE MOTOR (T7400/8400/8500/8600).........................................7-12

o CONSOLE CABLE (T7200/8200)...........................................................7-13

o CONSOLE CABLE (T7400/8400/8500/8600).........................................7-14

o MOTOR BEARINGS / CARBON BRUSH...............................................7-15

o AIR SHOCK (T7200/8200).......................................................................7-16

n SECTION 8: SERVICE FORM

o MCB LED STATUS REPORT.....................................................................8-1

o FIELD FAILURE REPORT........................................................................8-2

o PARTS ORDER FORM...............................................................................8-3

o WARRANTY CLAIM FORM.......................................................................8-4

SECTION 1

MAINTENANCE PROCEDURE

PREVENTIVE MAINTENANCE SCHEDULE

VISION TREADMILL

Item Daily Weekly Monthly Quarterly Biannual Annual

Console Mounting

Bolts

Inspect

Frame Clean Inspect

Running Belt Top

Clean

(Vacuum)

Inspect

#3 Carbon Brush Inspect Replace

Power Cord Inspect

Display Console Clean Inspect

Handlebar Clean Inspect

Handrail &

Handlebar

Inspect

Front Roller Clean Inspect

Rear Roller Inspect

Emergency Button Test

Tension Wheel Inspect

V Belt Clean Inspect

Deck Re-waxing

Inspect &

Re-waxing

Running Belt Inspect

Control Box

Clean

(Vacuum)

Motor Clean

Air Shock Lubricate

1-1 Revision: 1.0 Date: 2001-06-01

TENSIONING THE BELT

Caution:

Over-tightening of the roller will severely shorten the life of the belt and may cause

further damage to other components.

Running Belt:

If when you plant

your foot on the belt, you

can feel a slipping

sensation then the belt

has stretched and is

slipping across the

rollers. This is a

normal and common adjustment on a new treadmill. To eliminate this slipping,

tension both the rear rollers Allen bolts 1/4 TURN as shown above. Try the

treadmill again to check for slipping. Repeat if necessary, but NEVER TURN the

roller bolts more than 1/4 turn at a time.

Drive Belt:

If you have tensioned the running belt and are still experiencing a slipping,

adjust the tension screw. Then try the treadmill again to check for slipping.

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1-2 Revision: 1.0 Date: 2001-06-01

DECK RE-WAXING PROCEDURE

Frequency: Every 1 month

.

LUBE

Name: DOW CORNING 350 SILICON

Procedure:

1. Loosen the tension bolts at both ends.

2. Pull the belt with your left hand and apply the silicon in the deck with your right

hand. (The volume of silicon applied is about 25CC.)

3. Tighten the tension bolts.

4. Start the treadmill. Step on the treadmill belt to walk the silicon in. Adjust the

belt tension if necessary.

5. With the clamp-on meter, measure the current draw of the motor. (Clamp on

either the red or the black wire.) The current should be less than 15Amps for

110V model. (less than 7.5Amps for 220V model.)

1-3 Revision: 1.0 Date: 2001-06-01

CLEAN THE GROOVES PROCEDURE

Frequency: Every 3 months.

Procedure:

1 Remove the drive belt and

check the grooves in belt for dirt

or dust and clean it.

2 Check the grooves in motor

pulley for dirt or dust and clean it.

3 Check the grooves in roller

pulley for dirt or dust and clean it.

If dirty grooves in the drive belt, motor and roller pulley, there will be noises while running.

1-4 Revision: 1.0 Date: 2001-06-01

LUBRICATING THE AIR SHOCK (T7200/8200)

Frequency: Every 6 months.

Procedure:

1. Fold up and engage the frame to the left

support by using the deck-locking knob.

2. Add the lubricating oil on the shaft of the air

shock.

3. Lift the frame up and down, repeating this

several times to allow the lubricating oil blend

into air shock.

1-5 Revision: 1.0 Date: 2001-06-01

SECTION 2

IMPORTANT SAFETY INSTRUCTIONS

Note:

This product must

be grounded

WARNING:

Connect this appliance

to a properly

grounded outlet only.

See grounding

Instructions.

Note:

Power voltage 110v model:

95v ~ 140v

Power voltage 220v model:

210v ~ 250v

When using an electrical product, basic precautions should

always be followed, including the following:

GROUNDING INSTRUCTIONS

This product must be grounded. If it should malfunction or

breakdown, grounding provides a path of least resistance for

electrical current to reduce the risk of electrical shock. This

product is equipped with a cord having an equipment-grounding

conductor and a grounding plug. The plug must be plugged

into an appropriate outlet that is properly installed and grounded

in accordance with local codes and ordinances.

DANGER - Improper connection of the equipment-

grounding conductor can result in a risk of electric shock.

Check with a qualified electrician of serviceman if you are in

doubt as to whether the product is properly grounded. Do

not modify the plug provided with the product - if it will fit

the outlet, have a proper outlet installed by a qualified

electrician.

POWER VOLTAGE INSTRUCTIONS

Power voltage 110v model: 95v ~ 140v

220v model: 210v ~ 250v

2-1 Revision: 1.0 Date: 2001-06-01

SECTION 3

WIRING DIAGRAM INSTRUCTION

WIRING DIAGRAM (TERMINAL END)..T7200/7400

INPUT POWER ON/OFF SWITCH BREAKER

Ø B1-----H1 G1-----AC1 of MCB

Ø B2-----Ground G3-----AC2 of MCB

Ø B3-----G2 G4-----H2

WIRING DIAGRAM (TERMINAL END, CE)..T7200/7400

INPUT POWER ON/OFF SWITCH BREAKER

Ø A1-----I1

Ø A2-----Ground

Ø A 3-----G2

Ø G1-----B3

Ø G3-----B4

Ø G4-----I2

Ø B1-----O1

Ø B2-----AC1 of MCB

Ø B5-----Ground

Ø O2-----AC2 of MCB

CHOCK FILTER

3-1 Revision: 1.0 Date: 2001-06-01

MCB WIRING DIAGRAM ….T7200/7400

Ø T1-----Motor wire (red)

Ø T2-----Motor wire (black)

Ø T3-----G1 of on/off switch CE….B2 of Filter

Ø T4-----G3 of on/off switch CE….O2 of Chock

Ø T5-----Elevation cable

Ø T6-----8-pin console cable

Ø T7-----6-pin console cable

Ø T8-----speed sensor cable

Fuse

3-2 Revision: 1.0 Date: 2001-06-01

WIRING DIAGRAM (TERMINAL END, CE)

Ø A1-----D2 M1-----N1

Ø A2-----Ground M2-----F1

Ø A3-----Q1 M5-----Ground

Ø Q2-----D4 F2-----N2

Ø D1-----M3 N3-----AC1 of MCB

Ø D3-----M4 N4-----AC2 of MCB

WIRING DIAGRAM (TERMINAL END)

Ø A1-----D2 D4-----Q2

Ø A2-----Ground D1-----AC1 of MCB

Ø A3-----Q1 D3-----AC2 of MCB

3-3 Revision: 1.0 Date: 2001-06-01

WIRING DIAGRAM (MCB-110V) …T8500/8400/8200

Ø T1-----Motor wire (black)

Ø T2-----Motor wire (red)

Ø T3-----D1 of on/off switch

Ø T4-----D3 of on/off switch

Ø T5-----8-pin console cable

Ø T6-----Elevation cable

Ø T7-----6-pin console cable

3-4 Revision: 1.0 Date: 2001-06-01

WIRING DIAGRAM (MCB-220V) …T8500/8400/8200

Ø T1-----Motor wire (black)

Ø T2-----Motor wire (red)

Ø T3----- CE (N3 of Capacitor)

Non CE (D1 of on/off switch)

Ø T4-----CE (N4 of Capacitor)

Non CE (D3 of on/off switch)

Ø T5-----8-pin console cable

Ø T6-----Elevation cable

Ø T7-----6-pin console cable

3-5 Revision: 1.0 Date: 2001-06-01

WIRING DIAGRAM (MCB) …T8600

Ø T1-----Motor wire (black)

Ø T2-----Motor wire (red)

Ø T3----- CE (N3 of Capacitor)

Non CE (D1 of on/off switch)

Ø T4-----CE (N4 of Capacitor)

Non CE (D3 of on/off switch)

Ø T5-----8-pin console cable

Ø T6-----Elevation cable

Ø T7-----6-pin console cable

3-6 Revision: 1.0 Date: 2001-06-01

SECTION 4

CONSOLE ENGINEERING MODE GUIDE

Heart-Rate-Control Console Engineering Mode Guide

Enter Engineering Mode.

1. Turn power on, then holding SLOW and UP key simultaneously about 5 seconds.

2. The center window shows "Eng1". Press ENTER/SELECT key to set From “P0 to P8”.

3.

P6: unit

00: T-8500 (ml) 01: T-8500 (kl)

02: T-8600 (ml) 03: T-8600 (kl)

04: T-8400 (ml) 05: T-8400 (kl)

06: T-8200 (ml) 07: T-8200(kl)