Toro Grandstand 32in HDM User manual

Form No. 3467-253 Rev A

Grandstand

32in or 36in HDM

Model No. 74532 —Serial No. 400000000 and Up

Model No. 74535 —Serial No. 400000000 and Up

Original Instructions (EN)

*3467-253*

It is a violation of California Public Resource Code

Section 4442 or 4443 to use or operate the engine on

any forest-covered, brush-covered, or grass-covered

land unless the engine is equipped with a spark

arrester , as dened in Section 4442, maintained in

ef fective working order or the engine is constructed,

equipped, and maintained for the prevention of re.

The enclosed engine owner's manual is supplied

for information regarding the US Environmental

Protection Agency (EP A) and the California Emission

Control Regulation of emission systems, maintenance,

and warranty . Replacements may be ordered through

the engine manufacturer .

Please refer to the engine manufacturer ’ s information

included with the machine.

W ARNING

CALIFORNIA

Proposition 65 W arning

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer , birth defects,

or other reproductive harm.

Battery posts, terminals, and related

accessories contain lead and lead

compounds, chemicals known to

the State of California to cause

cancer and reproductive harm. W ash

hands after handling.

Use of this product may cause exposure

to chemicals known to the State of

California to cause cancer , birth defects,

or other reproductive harm.

Introduction

This rotary-blade, stand-on lawn mower is intended

to be used by professional, hired operators. It is

designed primarily for cutting grass on well-maintained

lawns on residential or commercial properties. Using

this product for purposes other than its intended use

could prove dangerous to you and bystanders.

Read this information carefully to learn how to operate

and maintain your product properly and to avoid

injury and product damage. Y ou are responsible for

operating the product properly and safely .

V isit www .T oro.com for more information, including

safety tips, training materials, accessory information,

help nding a dealer , or to register your product.

Whenever you need service, genuine T oro parts, or

additional information, contact an Authorized Service

Dealer or T oro Customer Service and have the model

and serial numbers of your product ready . identies

the location of the model and serial numbers on the

product. W rite the numbers in the space provided.

Important: W ith your mobile device, you can

scan the QR code on the serial number decal (if

equipped) to access warranty , parts, and other

product information.

g464398

Figure 1

1. Location of the model and serial numbers

Model No.

Serial No.

This manual identies potential hazards and has

safety messages identied by the safety-alert symbol

(Figure 2 ), which signals a hazard that may cause

serious injury or death if you do not follow the

recommended precautions.

g000502

Figure 2

1. Safety-alert symbol

This manual uses 2 words to highlight information.

Important calls attention to special mechanical

information and Note emphasizes general information

worthy of special attention.

81 1 1 L yndale A venue South

Bloomington, MN 55420

Printed in the USA

Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety-Alert Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety and Instructional Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Attachments/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Before Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Before Operations Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Breaking in a New Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

During Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

During Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Opening the Fuel Shut-Of f V alve . . . . . . . . . . . . . . . . . . . . . . . 18

Operating the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Operating the PT O Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Driving the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Adjusting the Front Reference Bar . . . . . . . . . . . . . . . . . . . . 20

Adjusting the Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Adjusting the Operator Platform . . . . . . . . . . . . . . . . . . . . . . . . 20

Adjusting the Anti-Scalp Rollers . . . . . . . . . . . . . . . . . . . . . . . . 21

After Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

After Operation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

T ransporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Recommended Maintenance Schedule(s) . . . . . . . . . . . 24

Pre-Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Lift the Thigh Pad for Rear Access . . . . . . . . . . . . . . . . . . . . 25

Removing the Rear Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Installing the Rear Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Lubricating the Grease Fittings . . . . . . . . . . . . . . . . . . . . . . . . . 26

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Engine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Servicing the Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Changing the Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Checking the Engine-Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Checking the Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Checking the Spark Arrester (if

equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Fuel System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Changing the Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Electrical System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Electrical System Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Checking the Battery Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Recommended Jump Starting

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Drive System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Checking the T ire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Wheel Hub Nut T orque Specication . . . . . . . . . . . . . . . . . 31

Brake Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Adjusting the Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Belt Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Checking the Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Pump Drive Belt T ension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Mower Deck Drive Belt T ension . . . . . . . . . . . . . . . . . . . . . . . . 33

Controls System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Adjusting the Motion-Control Handle

Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Adjusting Motion-Control T racking . . . . . . . . . . . . . . . . . . . 34

Hydraulic System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Hydraulic System Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Hydraulic System Specications . . . . . . . . . . . . . . . . . . . . . . . 35

Checking the Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . 35

Replacing the Hydraulic Fluid and

Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Hydraulic System Air Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Mower Deck Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Blade Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Checking the Mower Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Leveling the Mower Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Maintaining the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Checking for Loose Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Cleaning and Storing Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Clean Debris From Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Clean Engine and Exhaust System

Area .............................................................. 41

Remove Engine Shroud Access Panels and

Clean Cooling Fins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Clean Grass Build-Up Under Deck . . . . . . . . . . . . . . . . . . . . 42

W aste Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Safety

Safety-Alert Symbol

The safety-alert symbol ( Figure 3 ) shown in this

manual and on the machine identies important safety

messages that you must follow to prevent accidents.

g000502

Figure 3

Safety-alert symbol

The safety-alert symbol appears above information

that alerts you to unsafe actions or situations and

is followed by the word DANGER ,W ARNING , or

CAUTION .

DANGER indicates an imminently hazardous situation

which, if not avoided, will result in death or serious

injury .

W ARNING indicates a potentially hazardous situation

which, if not avoided, could result in death or serious

injury .

CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate

injury .

This manual uses two other words to highlight

information. Important calls attention to special

mechanical information and Note emphasizes general

information worthy of special attention.

General Safety

This product is capable of amputating hands and

feet and of throwing objects. Always follow all safety

instructions to avoid serious personal injury .

•Read and understand the contents of this

Operator ’ s Manual before starting the engine.

•Do not put your hands or feet near moving

components of the machine.

•Do not operate the machine without all guards

and other safety protective devices in place and

functioning properly on the machine.

•Keep clear of the discharge opening.

•Keep bystanders and children out of the operating

area. Do not allow children to operate the machine.

Allow only people who are responsible, trained,

familiar with the instructions, and physically

capable to operate the machine.

•Stop the machine, shut of f the engine, and remove

the ignition key before servicing, fueling, or

unclogging the machine.

Improperly using or maintaining this machine can

result in injury . T o reduce the potential for injury ,

comply with these safety instructions and always

pay attention to the safety-alert symbol , which

means Caution, W arning, or Danger—personal safety

instruction. Failure to comply with these instructions

may result in personal injury or death.

Safety and Instructional Decals

Safety decals and instructions are easily visible to the operator and are located near any area

of potential danger . Replace any decal that is damaged or missing.

decalbatterysymbols

Battery Symbols

Some or all of these symbols are on your battery .

1. Explosion hazard 6. Keep bystanders away .

2. No re, open ames, or

smoking

7. W ear eye

protection—explosive

gases can cause blindness

and other injuries.

3. Caustic liquid/chemical

burn hazard

8. Battery acid can cause

severe burns.

4. W ear eye protection. 9. Flush eyes immediately

with water and get medical

help fast.

5. Read the Operator ’ s

Manual .

10. Contains lead; do not

discard.

decaloemmarkt

Manufacturer's Mark

1. This mark indicates that the blade is identied as a part

from the original machine manufacturer .

decal98-1977

98-1977

1. Entanglement hazard, belt—stay away from moving parts.

decal106-5517

106-5517

1. W arning—do not touch the hot surface.

decal1 16-5988

1 16-5988

1. Parking brake—engaged 2. Parking

brake—disengaged

decal1 16-7912

1 16-7912

1. Interval 4. Neutral

2. Power T ake-of f (PT O) 5. Operator presence control

3. Parking brake 6. Battery

decal1 16-8253

1 16-8253

1. Rotate counterclockwise

to release.

3. Unlock to push machine.

2. Rotate clockwise to lock. 4. Read the instructions

before servicing or

performing maintenance.

decal1 16-8559

1 16-8559

1. W arning–stay away from moving parts; keep all guards in

place.

decal126-2056

126-2056

1. Wheel lug nut torque 95 ft-lb (129 N-m) (4x)

2. Wheel hub nut torque 125 ft-lb (169 N-m)

3. Read and understand the Operator ’ s manual before

performing any maintenance, check torque after rst 100

hours then every 500 hours thereafter .

decal126-7875

126-7875

1. Fuse location 4. Auxiliary , 15A

2. Relay location

5. Start relay

3. Main, 20A 6. Not used

decal133-8062

133-8062

decal135-2412

135-2412

1. W arning-Read the Operator ’ s Manual. Do Not operate this

machine unless you are trained. W ear hearing protection.

4. Thrown object hazard-Pick up objects that could be thrown by

mower . Keep bystanders away . Keep deector in place.

2. W arning-Stay away from moving parts; keep all guards

in place. Stop engine and remove key before adjusting,

servicing, or cleaning.

5. Cutting/dismemberment hazard-Mow across slopes not up

and down. Do Not mow wet slopes–use extreme caution

when operating on slopes.

3. W arning-Disengage PT O, move drive levers out to neutral

lock position, engage parking brake, and stop engine before

leaving the operator ’ s position.

6. Crushing/dismemberment hazard of bystanders - Do Not

carry passengers, look forward and down when operating the

machine, look behind and down when reversing.

decal135-2563

135-2563

1. Read the instructions before servicing or performing

maintenance

2. T ime interval

3. Check oil level

4. Refer to the Operator's manual for grease instructions

5. Check hydraulic oil level and refer to the Operator's manual

or further instructions

6. Check tire pressure

decal135-3004

135-3004

decal135-2280

142-3087

1. Height of cut

decal135-6773

135-6773

1. Forward

5. Choke-of f 9. Engine-of f

2. Neutral

6. Throttle-fast

10. Engine-on

3. Reverse

7. Continuous variable setting

1 1. Engine-start

4. Choke-on

8. Throttle-slow

12. Optional light accessory

decal136-1672

136-1672

1. W arning—do not step; do not carry passenger .

decal142-3077

142-3077

1. Read the Operator ’ s

manual.

4. Do Not overll

2. Hydraulic uid

5. W arning-Do Not touch the

hot surface.

3. Correct ll level when cold

decal142-6830

142-6830

1. Thrown objects hazard - keep bystanders away .

2. Thrown objects hazard, mower - do not operate without

the deector , discharge cover or grass collection system in

place.

3. Cutting/dismemberment of hand or foot - stay away from

moving parts; keep all guards and shields in place.

decal1 16-8283

1 16-8283

1. W arning—read the Operator's Manual for instructions on

torquing the blade bolt/nut to 75 to 81 N∙m (55 to 60 ft-lb).

Product Overview

g463501

Figure 4

1. Parking-brake lever

4. Controls

2. Height of cut

5. Motion controls

3. Deck lift

Controls

Become familiar with all the controls before you start

the engine and operate the machine.

Motion Control Levers

The motion control levers, located on each side of the

top console, control the forward and reverse motion

of the machine.

Moving the levers forward or backward turns the wheel

on the same side forward or reverse respectively . The

wheel speed is proportional to the amount the lever

is moved.

Moving the levers outward, from the center position

into the notch, locks them in the neutral position.

g224633

Figure 5

1. Neutral lock position

(handles out)

5. Rear reference bar

2. Neutral operate position

(handles in)

6. Front reference/speed

control bar

3. Front of machine

7. Forward

4. Reverse 8. Adjustment hole

Note: When the levers are out in the neutral position,

the neutral LCD indicator will appear , but the Operator

Presence will not.

Note: When either lever is moved inward from

the neutral position, the neutral LCD indicator will

disappear and the Operator Presence indicator will

appear .

Choke Control

Located on the left side of the control console ( Figure

6).

The choke is used to aid in starting a cold engine.

Moving the choke lever forward will put the choke

in the ON position and moving the choke lever to

the rear , to the detent, will put the choke in the OFF

position. Do not run a warm engine with choke in the

ON position.

g446526

Figure 6

1. Choke 6. Front reference/speed

control bar

2. Throttle 7. Right motion-control lever

3. Rear reference bar 8. PT O switch

4. Left motion-control lever

9. Ignition

5. Message display

Throttle Control

Located on the left side of the control console ( Figure

6).

The throttle is used to control the engine speed.

Moving the throttle lever forward will increase the

engine speed and moving the throttle lever to the rear

will decrease the engine speed. Moving the throttle

forward into the detent is full throttle.

Parking-Brake Lever

Located on the right side of the machine.

The brake lever engages a parking brake on the drive

wheels.

Note: The LCD indicator appears in the message

display on the front console when the park brake is

engaged ( Figure 6 and Figure 8 ).

Pull the lever up and rearward to engage the brake.

Push the lever forward and down to disengage the

brake.

When parking on a steep slope, the wheels must be

chocked or blocked in addition to the brake being

engaged. The machine must be tied down and brake

engaged when transporting.

The parking-brake must be disengaged before moving

motion control out of neutral or the engine must begin

shutdown.

Ignition Switch

Located on the right side of the control console ( Figure

6).

The ignition switch is used to start and stop the

engine. The switch has three positions OFF , ON, and

ST AR T . Insert the key into switch and rotate clockwise

to the ON position. Rotate clockwise to the next

position to engage the starter (the key must be held

against the spring pressure in this position). Allow the

key to return to the ON position immediately after the

engine starts.

g219837

Figure 7

1. Of f 3. Start

2. On

Note: T o start the engine, place the motion control

levers in neutral and disengage the PT O switch (it is

not necessary for the operator to be on the platform).

Hour Meter

Located in the center of the front control console in

the message display ( Figure 8 )

The hour meter records the number of hours that the

engine has run.

g275343

Figure 8

1. LCD indicators 3. Hour/voltage display

2. Low voltage indicator light

The hour meter is recording when the decimal point is

ashing in the hour/voltage display .

1 1

The hours are displayed when the key is of f or when

the machine is running.

Note: If the ignition key is turned to the ON position

for a few seconds before cranking the engine, the

battery voltage will display in the area where the hours

are normally displayed.

Note: The LCD indicators appear when each of the

control meets the “safe to start” mode.

Fuel Shut-Off V alve

Located on the left side of the machine, towards the

rear of the engine.

The fuel shut-of f valve is used to shut of f the fuel when

the machine will not be used for a few days, during

transport to and from the jobsite, and when parked

inside a building.

Align valve handle with the fuel line to open. Rotate

90° to close.

Drive-Wheel Release V alves

Located on the right rear corner of the hydrostatic

pumps.

The drive-wheel release valves are used to release

the hydrostatic drive system to allow the machine to

be moved by hand without the engine running.

With a wrench (5/8 inch), turn both of the valves one

turn counterclockwise to release the drive system.

T urn clockwise to reset the drive system. T orque to

12 to 15 N∙m (1 10 to 130 in-lb). Do not overtighten.

Do not tow the machine.

PT O Switch

Located in the center of the console control below the

hour meter ( Figure 6 ).

The switch must be pulled out (up) to engage the

blades. Switch is pushed in to disengage the blades.

The LCD indicator will disappear when the PT O switch

is engaged ( Figure 8 ).

Deck Lift Handle

Located on the right side of the front control panel.

Pull the handle rearward to raise the cutting deck.

Allow the handle to move forward to lower the cutting

deck to the cut height that has been set.

Pull the handle all the way rearward to latch the

cutting deck into the raised transport position. Pull

rearward and push the button down, on the top of the

lever , to unlatch from transport.

Specications

Note: Specications and design are subject to

change without notice.

32in Mower Deck 36in Mower Deck

81.3 cm 91.4 cmCutting width

(32 inches) (36 inches)

1 14 cm 121.9 cmWidth with

deector down

(44.9 inches) (48 inches)

85.6 cm 93.0 cmWidth with

deector raised

(33.7 inches) (36.6 inches)

148.8 cmLength

(75 inches)

120.1 cmHeight

(58.6 inches)

334 to 354 kgW eight (weight

will vary slightly

depending on the

deck size)

(737 to 781 lb)

Attachments/Accessories

A selection of T oro approved attachments and

accessories is available for use with the machine

to enhance and expand its capabilities. Contact

your Authorized Service Dealer or authorized T oro

distributor or go to www .T oro.com for a list of all

approved attachments and accessories.

T o ensure optimum performance and continued safety

certication of the machine, use only genuine T oro

replacement parts and accessories. Replacement

parts and accessories made by other manufacturers

could be dangerous, and such use could void the

product warranty .

Operation

Before Operation

Before Operation Safety

General Safety

•Never allow children or untrained people to operate

the machine. Local regulations may restrict the

age of the operator . The owner is responsible for

training all operators and mechanics.

•Become familiar with the safe operation of the

equipment, operator controls, and safety signs.

•Shut of f the engine, remove the key , and wait

for all moving parts to stop before leaving the

operator ’ s position. Allow the machine to cool

before servicing, adjusting, fueling, cleaning, or

storing it.

•Know how to stop the machine and shut of f the

engine quickly .

•Check that operator-presence controls, safety

switches, and guards are attached and functioning

properly . Do not operate the machine unless they

are functioning properly .

•Before mowing, always inspect the machine to

ensure that the blades, blade bolts, and cutting

assemblies are in good working condition.

•Inspect the area where you will use the machine

and remove all objects that the machine could

throw .

•Evaluate the terrain to determine the appropriate

equipment and any attachments or accessories

required to operate the machine properly and

safely .

Fuel Safety

•Fuel is extremely ammable and highly explosive.

A re or explosion from fuel can burn you and

others and can damage property .

– T o prevent a static charge from igniting the fuel,

place the container and/or machine directly on

the ground before lling, not in a vehicle or on

an object.

– Fill the fuel tank outdoors, in an open area,

when the engine is cold. Wipe up any fuel that

spills.

– Do not handle fuel when smoking or around an

open ame or sparks.

– Do not remove the fuel cap or add fuel to the

tank while the engine is running or hot.

– If you spill fuel, do not attempt to start the

engine. A void creating a source of ignition until

the fuel vapors have dissipated.

– Store fuel in an approved container and keep

it out of the reach of children.

•Fuel is harmful or fatal if swallowed. Long-term

exposure to vapors can cause serious injury and

illness.

– A void prolonged breathing of vapors.

– Keep your hands and face away from the

nozzle and the fuel-tank opening.

– Keep fuel away from your eyes and skin.

•Do not store the machine or fuel container where

there is an open ame, spark, or pilot light, such

as on a water heater or on other appliances.

•Do not ll containers inside a vehicle or on a truck

or trailer bed with a plastic liner . Always place

containers on the ground, away from your vehicle

before lling.

•Remove the equipment from the truck or trailer

and refuel it while it is on the ground. If this is not

possible, then refuel from a portable container

rather than a fuel-dispenser nozzle.

•Do not operate the machine without the entire

exhaust system in place and in proper working

condition.

•Keep the fuel-dispenser nozzle in contact with

the rim of the fuel tank or container opening at

all times until fueling is complete. Do not use a

nozzle lock-open device.

•If you spill fuel on your clothing, change your

clothing immediately . Wipe up any fuel that spills.

•Never overll the fuel tank. Replace the fuel cap

and tighten it securely .

Adding Fuel

Recommended Fuel

•For best results, use only clean, fresh (less than

30 days old), unleaded gasoline with an octane

rating of 87 or higher ((R+M)/2 rating method).

•Ethanol : Gasoline with up to 10% ethanol

(gasohol) or 15% MTBE (methyl tertiary butyl

ether) by volume is acceptable. Ethanol and

MTBE are not the same. Gasoline with 15%

ethanol (E15) by volume is not approved for use.

Never use gasoline that contains more than

10% ethanol by volume , such as E15 (contains

15% ethanol), E20 (contains 20% ethanol), or E85

(contains up to 85% ethanol). Using unapproved

gasoline may cause performance problems and/or

engine damage which may not be covered under

warranty .

•Do not use gasoline containing methanol.

•Do not store fuel either in the fuel tank or fuel

containers over the winter unless you use a fuel

stabilizer .

•Do not add oil to gasoline.

Using Stabilizer/Conditioner

Use fuel stabilizer/conditioner in the machine to keep

the fuel fresh longer when used as directed by the

fuel-stabilizer manufacturer .

Important: Do not use fuel additives containing

methanol or ethanol.

Add the amount of fuel stabilizer/conditioner to fresh

fuel as directed by the fuel-stabilizer manufacturer .

Filling the Fuel T ank

1. Park the machine on a level surface, disengage

the PT O, move the motion-control levers to the

NEUTRAL -L OCK position, and engage the parking

brake.

2. Shut of f the engine, remove the key , and wait

for all moving parts to stop before leaving the

operating position.

3. Clean around the fuel-tank cap and remove the

cap.

4. Fill the fuel tank to the bottom of the ller neck.

Note: Do not ll the fuel tank completely full.

The empty space in the tank allows the fuel to

expand.

5. Install the fuel-tank cap securely . Wipe up any

spilled fuel.

g038312

Figure 9

Before Operations Checks

Perform the following daily procedures before

operating the machine:

•Checking the Engine-Oil Level ( page 27 )

•Checking the Mower Blades ( page 38 )

•Checking for Loose Hardware ( page 41 )

Checking the Safety Interlock System

Important: It is essential that operator safety mechanisms be connected and in proper operating

condition prior to use.

Note: If the machine does not pass any of these tests, do not operate. Contact an Authorized Service Dealer .

Checking the Normal Engine Starting Chart

Note: It is not necessary for the operator to be on the platform to start the engine.

System

PT O (Blades) Motion Control Levers Outcome

Disengaged

Both levers out (neutral) Starter should crank

Up position, but blades

disengaged*

Both levers out (neutral) Starter should crankState of System

*Note: The starter will crank with the PT O switch in the “ON” (pulled up) position; however , the system will

disengage the PT O and a reset PT O error will occur . Engaging the PT O will require the operator to reset the

PT O switch by turning it “OFF” (pushed down) and then turning it “ON”.

Checking the Engine Starting Circuit Chart

Note: The state of system item that is bold is being checked in each scenario.

System

PT O (Blades) Motion Control Levers Outcome

Disengaged Both levers not in neutral

Starter must not crank

Engaged Both levers in neutral

Starter must not crank

State of System

Checking the Shutdown Circuit Chart

Note: The state of system item(s) that is bold is being checked in each scenario.

System

Engine

PT O (Blades) Motion Control Levers Outcome

Running idle (1/3

throttle)

Engaged

Both levers out (neutral lock) PT O must begin shutdown within

1 second; engine stays running.

State of

System

Engine Parking Brake

Motion Control Levers Outcome

Running idle (1/3

throttle)

Engaged Both levers not in neutral Engine must begin shutdown

within 1 second

State of

System

Breaking in a New Machine

New engines take time to develop full power . Mower

decks and drive systems have higher friction when

new , placing additional load on the engine. Allow

40 to 50 hours of break-in time for new machines to

develop full power and best performance.

During Operation

During Operation Safety

General Safety

•The owner/operator can prevent and is responsible

for accidents that may cause personal injury or

property damage.

•W ear appropriate clothing, including eye

protection; long pants; substantial, slip-resistant

footwear; and hearing protection. T ie back long

hair and do not wear loose clothing or loose

jewelry .

•Use your full attention while operating the

machine. Do not engage in any activity that

causes distractions; otherwise, injury or property

damage may occur .

•Do not operate the machine while ill, tired, or

under the inuence of alcohol or drugs.

•Never carry passengers on the machine and keep

bystanders and pets away from the machine

during operation.

•Operate the machine only in good visibility and

appropriate weather conditions. Do not operate

the machine when there is the risk of lightning.

•W et grass or leaves can cause serious injury if

you slip and contact the blade. A void mowing in

wet conditions.

•Before you start the engine, ensure that all drives

are in neutral, the parking brake is engaged, and

you are in the operating position.

•Ensure that you have good footing while using this

machine, especially when backing up.

•Keep your hands and feet away from the cutting

units. Keep clear of the discharge opening at all

times.

•Look behind and down before backing up to be

sure of a clear path.

•Use extreme care when approaching blind

corners, shrubs, trees, or other objects that may

block your view .

•Stop the blades whenever you are not mowing.

•Stop the machine, remove the ignition key , and

wait for all moving parts to stop before inspecting

the mower deck or attachment after striking an

object or if there is an abnormal vibration in the

machine. Make all necessary repairs before

resuming operation.

•Slow down and use caution when making turns

and crossing roads and sidewalks with the

machine. Always yield the right-of-way .

•Disengage the cutting unit and shut of f the engine

before adjusting the height of cut (unless you can

adjust it from the operating position).

•Operate the engine only in well-ventilated areas.

Exhaust gases contain carbon monoxide, which

is lethal if inhaled.

•Never leave a running machine unattended.

•Before leaving the operating position (including

to empty the catchers or to unclog the chute), do

the following:

– Park the machine on a level surface.

– Disengage the power take-of f.

– Engage the parking brake.

– Shut of f the engine and remove the ignition key .

– W ait for all moving parts to stop.

•Shut of f the machine and disengage the drive to

the cutting unit in the following situations:

– Before fueling

– Before clearing blockages

– Before checking, cleaning, or maintaining the

cutting unit

– After striking a foreign object or if an abnormal

vibration occurs. Inspect the cutting unit for

damage and make repairs before starting and

operating the machine

– Before leaving the operating position

•Do not use the machine as a towing vehicle.

•Use only accessories and attachments approved

by The T oro® Company .

Slope Safety

•Slopes are a major factor related to loss of control

and rollover accidents, which can result in severe

injury or death. Y ou are responsible for safe slope

operation. Operating the machine on any slope

requires extra caution. Before using the machine

on a slope, do the following:

– Review and understand the slope instructions

in the manual and on the machine.

– Evaluate the site conditions of the day to

determine if the slope is safe for machine

operation. Use common sense and good

judgment when performing this evaluation.

Changes in the terrain, such as moisture, can

quickly af fect the operation of the machine on

a slope.

•Operate across slopes, never up and down. A void

operation on excessively steep or wet slopes.

•Identify hazards at the base of the slope. Do

not operate the machine near drop-of fs, ditches,

embankments, water , or other hazards. The

machine could suddenly roll over if a wheel goes

over the edge or the edge collapses. Keep a safe

distance (twice the width of the machine) between

the machine and any hazard. Use a walk-behind

machine or a handheld tool to operate in these

areas.

•A void starting, stopping, or turning the machine on

slopes. A void making sudden changes in speed or

direction; turn slowly and gradually .

•Do not operate a machine under any conditions

where traction, steering or stability is in question.

Be aware that operating the machine on wet

grass, across slopes or downhill may cause the

machine to lose traction. Loss of traction to the

drive wheels may result in sliding and a loss of

braking and steering. The machine can slide even

if the drive wheels are stopped.

•Remove or mark obstacles such as ditches, holes,

ruts, bumps, rocks, or other hidden hazards. T all

grass can hide obstacles. Uneven terrain could

overturn the machine.

•Use extra care while operating with accessories or

attachments. These can change the stability of

the machine and cause a loss of control. Follow

directions for counterweights.

•If you lose control of the machine, step of f and

away from the direction of travel of the machine.

Opening the Fuel Shut-Off

V alve

Rotate the valve and align with the fuel line open.

Operating the Engine

Starting the Engine

1. Move the motion control levers out to the neutral

lock position.

2. Pull the parking brake up and rearward to

engage the parking brake.

3. Push down on the PT O switch to the disengage

position.

4. Place the throttle midway between the SLOW

and F AST positions.

5. On a cold engine, push the choke lever forward

into the ON position.

On a warm engine, leave the choke in the OFF

position.

6. T urn ignition switch to the ST AR T position.

Release the switch as soon as the engine starts.

Important: Do not crank the engine

continuously for more than 10 seconds at a

time. If the engine does not start, allow a 60

second cool-down period between starting

attempts. Failure to follow these guidelines

can burn out the starter motor .

7. If the choke is in the ON position, gradually

return choke to the OFF position as the engine

warms up.

Stopping the Engine

1. Bring the machine to a full stop.

2. Move the motion control levers out to the neutral

lock position.

3. Place the throttle midway between the SLOW

and F AST positions.

4. Push down on the PT O switch to disengage the

blades.

5. Engage the parking brake.

6. Allow the engine to run for a minimum of 15

seconds, then turn the ignition switch to the OFF

position to stop the engine.

7. Remove the key to prevent children or other

unauthorized persons from starting engine.

8. Close the fuel shut-of f valve when the machine

will not be in use for a few days, when

transporting, or when the unit is parked inside

a building.

Operating the PT O Switch

DANGER

The rotating blades under the mower deck are

dangerous. Blade contact can cause serious

injury or kill you.

Do not put hands or feet under the mower or

mower deck when the blades are engaged.

DANGER

An uncovered discharge opening will allow

objects to be thrown in an operator ’ s or

bystander ’ s direction. Also, contact with the

blade could occur . Thrown objects or blade

contact can cause serious injury or death.

Never operate the mower with the discharge

deector raised, removed, or altered unless

there is a grass collection system or mulch kit

in place and working properly .

Engaging the PT O Switch

The PT O switch engages the cutting blades. Be sure

all persons are clear of mower deck and discharge

area before engaging the PT O.

1. Set throttle to MIDW A Y position.

2. Release the parking brake.

3. Move the motion control levers to the center ,

operate position.

4. Pull the PT O switch outward to engage the

blades.

5. Place the throttle in the F AST position to begin

mowing.

Disengaging the PT O Switch

1. Set the throttle midway between the SLOW and

F AST positions.

2. Push down on the PT O switch to disengage the

blades.

Driving the Machine

CAUTION

The machine can spin very rapidly by

positioning one lever too much ahead of the

other . The operator may lose control of the

machine, which may cause damage to the

machine or injury .

• Use caution when making turns.

• Slow the machine down before making

sharp turns.

Important: T o begin movement (forward or

backward), the brake lever must be disengaged

(pushed forward) before the motion control levers

can be moved or the engine will stop.

When the motion control levers are positioned fully

outward (apart), the drive system is in the PT O

disengage position ( Figure 10 ).

Note: The “N” LCD indicator appears when both

levers are in the neutral lock position.

When the motion control levers are moved directly

inward (together) the drive system is in the neutral

operate position.

g224633

Figure 10

1. Neutral lock position

(handles out)

5. Rear reference bar

2. Neutral operate position

(handles in)

6. Front reference/speed

control bar

3. Front of machine

7. Forward

4. Reverse 8. Adjustment hole

Driving Forward

1. Make sure the motion control levers are in the

neutral position.

2. Release the parking brake.

3. T o move forward in a straight line, move both

levers forward with equal pressure.

g014656

Figure 1 1

T o turn left or right, pull the motion control lever

back toward neutral in the desired turn direction.

The machine will move faster the farther the

motion control levers are moved from the neutral

position.

4. T o stop, position both of the motion control

levers in the neutral operate position.

Driving in Reverse

1. Move the motion control levers to the neutral

operate position.

2. T o move rearward in a straight line, slowly move

both of the levers rearward with equal pressure.

g014657

Figure 12

T o turn left or right, release pressure on the

motion control lever toward the desired turn

direction.

3. T o stop, position both motion control levers in

the neutral operate position.

Adjusting the Front

Reference Bar

1. Insert a allen wrench (7/32 inch) through the hole

on one side of the control tower panel. Place

a wrench (9/16 inch) on the corresponding nut

located underneath the control tower . Loosen

the bolt and repeat for the opposite side of the

front reference bar ( Figure 10 ).

2. Rotate the bar forward or rearward, limiting

the forward travel of the control levers until the

desired maximum forward speed is achieved.

3. T ighten the bolts to lock the reference bar in

place.

Adjusting the Cutting

Height

The cutting height of the mower deck is adjusted from

2.54 cm to 1 1.43 cm (1 to 4.5 inches) in 6.35 mm (1/4

inch) increments.

1. Stop the machine and move the motion control

levers outward to the neutral locked position.

2. Disengage the PT O switch.

3. Raise and lock the deck to the 4.5 inch (1 1.43

cm) transport position ( Figure 13 ).

The deck is raised by pulling the deck lift handle

rearward and to the right to place it into the

transport lock position.

Note: When changing the cutting height

positions, always come to a complete stop and

disengage the PT O.

g446539

Figure 13

1. Deck lift handle

4. Insert the height adjustment pin into the hole

corresponding to the desired cutting height.

See the decal on the top of the deck lift plate

for cut heights.

5. Pull the deck lift handle rearward, press the

release button, and push slowly downward to

allow the deck to lower to the cutting height.

Adjusting the Operator

Platform

The operator ’ s platform on the machine can be

adjusted for ride comfort and has dif ferent 3 settings.

1. Stop the machine and move the motion control

levers outward to the neutral locked position.

2. Engage the park brake.

3. Stop the engine, remove the key , and wait for all

moving parts to stop.

4. Remove and retain the pad from the operator ’ s

platform.

5. Under the platform, loosen both nuts (5/16 inch)

located inside the isolators. Do not remove the

nuts completely .

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