Toro 60in Z Master Professional 2000 Series Riding Mower User manual

FormNo.3441-536RevB

ZMaster

®

Professional2000

SeriesRidingMower

with48in,52in,or60inTURBOFORCE®

Mower

ModelNo.77248—SerialNo.400000000andUp

ModelNo.77260—SerialNo.400000000andUp

ModelNo.77280—SerialNo.400000000andUp

ModelNo.77282—SerialNo.400000000andUp

ModelNo.77284—SerialNo.400000000andUp

ModelNo.77287—SerialNo.400000000andUp

ModelNo.77290—SerialNo.400000000andUp

ModelNo.77293—SerialNo.400000000andUp

ModelNo.77299—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3441-536*

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

Important:IfyouareusingamachinewithaToro

engineabove1500m(5,000ft)foracontinuous

period,ensurethattheHighAltitudeKithasbeen

installedsothattheenginemeetsCARB/EPA

emissionregulations.TheHighAltitudeKit

increasesengineperformancewhilepreventing

spark-plugfouling,hardstarting,andincreased

emissions.Onceyouhaveinstalledthekit,attach

thehigh-altitudelabelnexttotheserialdecalon

themachine.ContactanyAuthorizedToroService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocate

adealerconvenienttoyou,accessourwebsite

atwww.Toro.comorcontactourToroCustomer

CareDepartmentatthenumber(s)listedinyour

EmissionControlWarrantyStatement.

Removethekitfromtheengineandrestorethe

enginetoitsoriginalfactorycongurationwhen

runningtheengineunder1500m(5,000ft).Do

notoperateanenginethathasbeenconverted

forhigh-altitudeuseatloweraltitudes;otherwise,

youcouldoverheatanddamagetheengine.

Ifyouareunsurewhetherornotyourmachine

hasbeenconvertedforhigh-altitudeuse,lookfor

thefollowinglabel.

decal127-9363

Figure4

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyprofessional,hiredoperators.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialorcommercialproperties.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

orFigure2identiesthelocationofthemodeland

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

serialnumbersontheproduct.Writethenumbersin

thespaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g233854

Figure1

MachineswithoutMyRide

1.Modelandserialnumberlocation

g336603

Figure2

MachineswithMyRide

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Thesafety-alertsymbol(Figure3)appearsbothin

thismanualandonthemachinetoidentifyimportant

safetymessagesthatyoumustfollowtoavoid

accidents.Thissymbolwillappearwiththeword

Danger,Warning,orCaution.

•Dangerindicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeath

orseriousinjury.

•Warningindicatesapotentiallyhazardous

situationwhich,ifnotavoided,couldresultin

deathorseriousinjury.

•Cautionindicatesapotentiallyhazardoussituation

which,ifnotavoided,mayresultinminoror

moderateinjury.

sa-black

Figure3

Safety-alertsymbol

Contents

Safety.......................................................................5

GeneralSafety...................................................5

SlopeIndicator...................................................6

SafetyandInstructionalDecals..........................7

ProductOverview...................................................14

Controls...........................................................14

Specications..................................................16

Attachments/Accessories.................................16

BeforeOperation.................................................17

BeforeOperationSafety...................................17

AddingFuel......................................................18

PerformingDailyMaintenance..........................18

BreakinginaNewMachine..............................19

UsingtheRollover-ProtectionSystem

(ROPS).........................................................19

UsingtheSafety-InterlockSystem....................20

PositioningtheSeat..........................................21

ChangingtheSeatSuspension.........................21

AdjustingtheRear-ShockAssemblies..............21

UsingAttachmentsandAccessories.................22

DuringOperation.................................................22

DuringOperationSafety...................................22

EnteringtheOperator’sPosition.......................25

OperatingtheParkingBrake.............................25

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................26

OperatingtheThrottle.......................................26

OperatingtheChoke........................................26

StartingtheEngine...........................................27

ShuttingOfftheEngine.....................................27

UsingtheMotion-ControlLevers.......................28

DrivingtheMachine..........................................29

3

UsingtheSideDischarge.................................30

AdjustingtheHeightofCut...............................30

AdjustingtheAnti-ScalpRollers........................31

OperatingTips.................................................32

AfterOperation....................................................32

AfterOperationSafety......................................32

UsingtheFuel-ShutoffValve.............................33

UsingtheDrive-WheelReleaseValves.............33

TransportingtheMachine.................................34

Maintenance...........................................................36

MaintenanceSafety..........................................36

RecommendedMaintenanceSchedule(s)...........36

Lubrication..........................................................38

GreasingtheMachine.......................................38

GreasingtheCaster-WheelHubs.....................39

EngineMaintenance...........................................40

EngineSafety...................................................40

IdentifyingtheEngine.......................................40

ServicingaKawasaki

®

Engine..........................40

ServicingaT oroEngine....................................45

CleaningtheBlowerHousing............................49

CleaningtheEngineScreen.............................49

CleaningtheCoolingSystem............................50

CheckingtheSparkArrester.............................50

ReplacingtheEmissions-AirIntake

Filter..............................................................51

FuelSystemMaintenance...................................51

ReplacingtheFuelFilter...................................51

ServicingtheFuelT ank.....................................52

ElectricalSystemMaintenance...........................52

ElectricalSystemSafety...................................52

ServicingtheBattery.........................................52

ServicingtheFuses..........................................54

DriveSystemMaintenance..................................55

CheckingtheSeatBelt.....................................55

AdjustingtheTracking......................................55

CheckingtheTirePressure...............................56

CheckingtheWheelLugNuts...........................56

BrakeMaintenance.............................................56

AdjustingtheParkingBrake..............................56

BeltMaintenance................................................58

InspectingtheBelts..........................................58

ReplacingtheMowerBelt.................................58

ReplacingtheHydraulicPump-Drive

Belt................................................................59

ControlsSystemMaintenance.............................60

AdjustingtheControl-HandlePosition..............60

AdjustingtheMotion-ControlLinkage...............61

HydraulicSystemMaintenance...........................62

HydraulicSystemSafety...................................62

HydraulicFluidSpecications...........................62

CheckingtheHydraulicFluidLevel...................62

ChangingtheHydraulicFluidand

Filters............................................................62

BleedingtheHydraulicSystem.........................64

MowerDeckMaintenance....................................65

BladeSafety.....................................................65

ServicingtheCuttingBlades.............................65

AdjustingtheSide-to-SideLevelingandthe

BladeSlope..................................................68

RemovingtheMowerDeck...............................70

ReplacingtheGrassDeector..........................71

Cleaning..............................................................72

CleaningundertheMowerDeck.......................72

CleaningtheSuspensionSystem.....................72

DisposingofWaste...........................................72

Storage...................................................................73

StorageSafety..................................................73

CleaningandStorage.......................................73

Troubleshooting......................................................74

Schematics.............................................................76

4

Safety

Thismachinehasbeendesignedinaccordancewith

ANSIstandardB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjuryordeath.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Keepbystandersandchildrenaway.

•Donotallowchildrenoruntrainedpeopleto

operateorservicethemachine.Allowonlypeople

whoareresponsible,trained,familiarwiththe

instructions,andphysicallycapabletooperateor

servicethemachine.

•Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15°.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards,

safetyswitches,andothersafetyprotective

devicesinplaceandfunctioningproperly.

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operator’sposition.Allowthemachinetocool

beforeservicing,adjusting,fueling,cleaning,or

storingit.

5

SlopeIndicator

g011841

Figure5

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decaloemmarkt

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart

fromtheoriginalmachinemanufacturer.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal93-7818

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115to149N∙m(85to110

ft-lb).

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

decal107-3069

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

7

decal109-6014

109-6014

1.Tractionbeltrouting

decal112-3858

112-3858

1.ReadtheOperator's

Manual.

3.Removethekeybefore

adjustingtheheightofcut.

2.ReadtheOperator's

Manualbeforeperforming

maintenance.

4.Height-of-cutsettings

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguards

andshieldsinplace.

decal115-9625

115-9625

1.Parking

brake—disengaged

2.Parkingbrake—engaged

decal116-5610

116-5610

1.Hourmeter4.Neutral

2.Powertake-off(PTO)5.Operatorpresenceswitch

3.Parkingbrake6.Battery

decal116-8588

116-8588

1.ReadtheOperator’sManual.

2.Rotatethedrivereleaseknobtoloosen,slidetheknob,

andtighten.

3.Pushthemachine.

8

decal117-1194

117-1194

1.Beltrouting

2.Engine

decal133-8062

133-8062

decal117-3848

117-3848

1.Thrownobjecthazard—keepbystandersaway.

2.Thrownobjecthazard,raiseddeector—donotoperate

withoutthedeector,dischargecover,orgrasscollection

systeminplace.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

decal144-3778

144-3778

1.Choke3.Slow

2.Fast4.Headlights

decal126-4363

126-4363

1.Cutting/dismembermenthazard,fanandentanglement

hazard,belt.Shutofftheengineandremovethekeybefore

adjusting,servicingorcleaningthemachine.

decal135-2310

135-2310

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

9

decal126-4784

126-4784

1.Heightofcut

decal126-8161

126-8161

1.ReadtheOperator’s

Manual.

3.Pressdownonlatchto

unlockseat

2.Slideseatforward

4.Rotateseat

decal126-9939

126-9939

1.ReadtheOperator’s

Manual

2.Filltobottomofllerneck;

warning–donotoverllthe

tank

Decal131-1097isformachineswithToroengines

only.

decal131-1097

131-1097

1.Oildrain

decal136-9024

136-9024

1.ReadtheOperator’s

Manualbeforeperforming

maintenance.

4.Greasepoint

2.Operatinghours5.Hydraulic-uidlevel

3.Engine-oillevel6.Tirepressure

decalptosymbols

PTOSwitchSymbols

1.PTO–disengage2.PTO–engage

10

decal126-8151

126-8151

1.Readtheinstructionsbeforeservicingorperforming

maintenanceonthemachine.

4.RefertotheOperator'sManualforgreaseinstructions.

2.Timeinterval

5.Checkthehydraulic-uidlevelandrefertotheOperator's

Manualforfurtherinstructions.

3.Checktheoillevel.6.Checkthetirepressure.

11

Decal126-8383isformachineswithoutMyRideonly.

decal126-8383

126-8383

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson

thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.

1.Warning—readtheOperator’sManual;donotoperatethis

machineunlessyouaretrained;wearhearingprotection.

4.Runover/backoverhazard—donotcarrypassengers;look

behindyouwhenmowinginreverse.

2.Cutting/dismembermenthazardofthehand,mowerblade;

entanglementhazardofthehand,belt—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

5.Thrownobjecthazard—keepbystandersaway.

3.Ramphazard—donotusedualrampswhenloadingontoa

trailer;use1rampwideenoughforthemachine;usearamp

withaslopelessthan15°;backuptherampwhenloadingthe

machineanddriveforwardofftherampwhenunloading.

6.Tippinghazard—donotusethemachineneardrop-offsor

onslopesgreaterthan15°;onlyoperateacrossslopesless

than15°.

12

Decal132-0871isformachineswithMyRideonly.

decal132-0871

132-0871

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson

thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.

1.Warning—readtheOperator’sManual;alloperatorsshould

betrainedbeforeoperatingthemachine;wearhearing

protection.

4.Tippinghazard—donotusedualrampswhenloadingontoa

trailer;use1rampwideenoughforthemachine;usearamp

withaslopelessthan15°;backuptheramp(inreverse)and

driveforwardofftheramp.

2.Cutting/dismembermenthazardofhand—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

5.Runoverhazard—donotcarrypassengers;lookbehindyou

whenmovinginreverse.

3.Thrownobjecthazard—keepbystandersaway.

6.Tippinghazard—donotusethemachineneardrop-offsor

onslopesgreaterthan15°;onlyoperateacrossslopesless

than15°.

Decal136-1720isformachineswithMyRideonly.

decal136-1720

136-1720

1.Camlock2.Camunlock

13

ProductOverview

g336657

Figure6

1.Height-of-cutdeck-lift

pedal

7.Shockassembly

2.Height-of-cutpositions8.Seatbelt

3.Transportlock9.Fuelcap

4.Controls

10.Parking-brakelever

5.Motion-controllevers11.Mowerdeck

6.Rollbar

12.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ControlPanel

g271171

Figure7

1.Powerpoint5.Blade-controlswitch

(powertakeoff)

2.Chokecontrol

6.Keyswitch

3.Throttlecontrol

7.Lightswitch(formodels

withlightsonly)—optional

kitforothermodels

4.Hourmeter

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page27).

LightSwitch

ForModelswithLightsOnly

UsethelightswitchtoturnthelightstotheONposition

orOFFposition(Figure7).

ChokeControl

Usethechokecontroltostartacoldengine.

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa

continuous-variablesettingfromtheSLOWtoFAST

position(Figure7).

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch,representedbya

power-takeoff(PTO)symbol,engagesand

disengagespowertothemowerblades(Figure7).

14

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure8).

g008950

Figure8

1.Fuelgauge(bars)4.Safety-interlocksymbols

2.Batterylight

5.Lowfuelindicatorlight

3.Hourmeter

Safety-InterlockIndicators

Therearesymbolsonthehourmeterthatindicate

withablacktrianglethattheinterlockcomponentis

positionedcorrectly(Figure8).

Battery-IndicatorLight

IfyouturnthekeyswitchtotheONpositionfora

fewseconds,thebatteryvoltagedisplaysinthearea

wherethehoursarenormallydisplayed.

Thebatterylightturnsonwhenthekeyswitchis

turnedonandwhenthechargeisbelowthecorrect

operatinglevel(Figure8).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forward,reverse,andturneitherdirection(Figure6).

Neutral-LockPosition

Movethemotion-controlleversoutwardfromthe

centertotheNEUTRAL-LOCKpositionwhenexiting

themachine(Figure30).Alwayspositionthe

motion-controlleversintotheNEUTRAL-LOCKposition

whenyoustopthemachineorleaveitunattended.

Parking-BrakeLever

Wheneveryoushutofftheengine,engagetheparking

braketopreventaccidentalmovementofthemachine.

Fuel-ShutoffValve

Closethefuel-shutoffvalvewhentransportingor

storingthemachine;refertoUsingtheFuel-Shutoff

Valve(page33).

15

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Width

48-inchDeck52-inchDeck60-inchDeck

Withoutmowerdeck

121cm(47-1/2inches)124cm(49inches)133cm(52inches)

Deectorup133cm(53inches)144cm(56-3/4inches)161cm(63-1/2inches)

Deectordown160cm(63-1/4inches)171cm(67-1/4inches)191cm(75-1/4inches)

Length

48-inchDeck52-inchDeck60-inchDeck

Length

208cm(82inches)208cm(82inches)209cm(83inches)

Height

RollBar-UpRollBar-Down

179cm(70-1/2inches)125cm(49inches)

Weight

MachinesWeight

48-inchmachines

385to425kg(849to937lb)

52-inchmachines

391to434kg(862to957lb)

60-inchmachines

409to456kg(901to1,006lb)

Attachments/Accessories

AselectionofT oroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedTorodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

16

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Donotallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Inspecttheareawhereyouwillusethemachine,

andremoveallobjectsthatcouldinterferewith

theoperationofthemachineorthatthemachine

couldthrow.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Checkthatoperator-presencecontrols,safety

switches,andguardsareattachedandworking

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operator’sposition.Allowthemachinetocool

beforeservicing,adjusting,fueling,cleaning,or

storingit.

•Beforemowing,inspectthemachinetoensure

thatthecuttingassembliesareworkingproperly.

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories

requiredtooperatethemachineproperlyand

safely.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant

footwear;andhearingprotection.Tiebacklong

hairanddonotwearlooseclothingorloose

jewelry.

•Donotcarrypassengersonthemachine.

•Keepbystandersandpetsawayfromthemachine

duringoperation.Shutoffthemachineand

attachment(s)ifanyoneentersthearea.

•Donotoperatethemachineunlessallguardsand

safetydevices,suchasthedeectorsandthe

entiregrasscatcher,areinplaceandfunctioning

properly.Replacewornordeterioratedpartswhen

necessary.

FuelSafety

•Fuelisextremelyammableandhighlyexplosive.

Areorexplosionfromfuelcanburnyouand

othersandcandamageproperty.

–Topreventastaticchargefromignitingthefuel,

placethecontainerand/ormachinedirectlyon

thegroundbeforelling,notinavehicleoron

anobject.

–Fillthefueltankoutdoorsonlevelground,in

anopenarea,andwhentheengineiscold.

Wipeupanyfuelthatspills.

–Donothandlefuelwhensmokingoraroundan

openameorsparks.

–Donotremovethefuelcaporaddfueltothe

tankwhiletheengineisrunningorhot.

–Ifyouspillfuel,donotattempttostartthe

engine.Avoidcreatingasourceofignitionuntil

thefuelvaporshavedissipated.

–Storefuelinanapprovedcontainerandkeep

itoutofthereachofchildren.

•Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

–Avoidprolongedbreathingofvapors.

–Keepyourhandsandfaceawayfromthe

nozzleandthefuel-tankopening.

–Keepfuelawayfromyoureyesandskin.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersonthegroundandawayfromyour

vehiclebeforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot

possible,thenrefuelfromaportablecontainer

ratherthanfromafuel-dispensernozzle.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking

condition.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.Donotusea

nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.

•Donotoverllthefueltank.Replacethefuelcap

andtightenitsecurely.

•Cleangrassanddebrisfromthecuttingunit,

mufer,drives,grasscatcher,andengine

compartmenttohelppreventres.Cleanupoilor

fuelspills.

17

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsfuelfreshlongerwhenusedasdirectedby

thefuel-stabilizermanufacturer

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner

tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.Tominimize

thechanceofvarnishdepositsinthefuelsystem,

usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltanktothebottomofthellerneck

(Figure9).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

g036751

Figure9

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page36).

18

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

Usingthe

Rollover-ProtectionSystem

(ROPS)

WARNING

Toavoidinjuryordeathfromrollover,keep

therollbarinthefullyraised,lockedposition

andusetheseatbelt.

Ensurethattheseatissecuredtothe

machine.

WARNING

Thereisnorolloverprotectionwhentheroll

barisinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbar

isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances

(i.e.,branches,doorways,electricalwires)

beforedrivingunderanyobjectsanddo

notcontactthem.

LoweringtheRollBar

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.Removethehairpincottersandremovethe2

pins(Figure11).

2.Lowertherollbartothedownposition(Figure

10).

Note:Thereare2downpositions;referto

Figure10.

3.Installthe2pinsandsecurethemwiththe

hairpincotters(Figure11).

g004954

Figure10

1.Full-downposition2.Downpositionwiththe

baggerinstalled

Important:Ensurethatyousecuretherear

partoftheseatwiththeseatlatch.

RaisingtheRollBar

Important:Alwaysusetheseatbeltwiththeroll

barintheraisedposition.

1.Removethehairpincottersandremovethe2

pins(Figure11).

2.Raisetherollbartotheuprightposition,install

the2pins,andsecurethemwiththehairpin

cotters(Figure11).

g004955

Figure11

1.Rollbar3.Pin

2.Raisedposition4.Hairpincotter

19

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunlessthefollowingoccurs:

•Theparkingbrakeisengaged.

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewhenthemotion-controlleversare

movedfromtheNEUTRAL-LOCKpositionwiththe

parkingbrakeengagedorifyourisefromtheseat

whenthePTOisengaged.

Thehourmeterhasindicatorstonotifytheuserwhen

theinterlockcomponentisinthecorrectposition.

Whenthecomponentisinthecorrectposition,an

indicatordisplaysonthescreen.

g009181

Figure12

1.Indicatorsdisplaywhentheinterlockcomponentsareinthe

correctposition

TestingtheSafety-Interlock

System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheON

position.Trystartingtheengine;theengine

shouldnotstart.

2.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheOFF

position.Moveeithermotion-controlleverout

oftheNEUTRAL-LOCKposition.Trystartingthe

engine;theengineshouldnotstart.Repeatfor

theothercontrollever.

3.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

totheNEUTRAL-LOCKposition.Nowstartthe

engine.Whiletheengineisrunning,disengage

theparkingbrake,engagetheblade-control

switch(PTO),andriseslightlyfromtheseat;the

engineshouldshutoff.

4.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

totheNEUTRAL-LOCKposition.Nowstartthe

engine.Whiletheengineisrunning,center

eithermotioncontrolandmove(forwardor

reverse);theengineshouldshutoff.Repeatfor

othermotioncontrol.

5.Sitontheseat,disengagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

totheNEUTRAL-LOCKposition.Trystartingthe

engine;theengineshouldnotstart.

20

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