Z Master 8000 Series Riding Mower,

Toro Z Master 8000 Series Riding Mower, User manual

  • Hello! I am an AI chatbot trained to assist you with the Toro Z Master 8000 Series Riding Mower, User manual. I’ve already reviewed the document and can help you find the information you need or explain it in simple terms. Just ask your questions, and providing more details will help me assist you more effectively!
FormNo.3414-681RevA
ZMaster
®
8000SeriesRiding
Mower
with42inCuttingUnit
ModelNo.74315—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3414-681*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian
ICES-002
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g024196
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
RecommendedFuel.........................................15
UsingStabilizer/Conditioner.............................16
FillingtheFuelTank..........................................16
CheckingtheEngine-OilLevel..........................16
BreakinginaNewMachine..............................16
ThinkSafetyFirst..............................................16
RaisingtheMowerDeckintotheService
Position.........................................................17
LoweringtheMowerDecktotheOperating
Position.........................................................18
AdjustingtheFillReductionSystem(FRS)
Bafes...........................................................18
TheSafety-InterlockSystem.............................19
DuringOperation.................................................20
DuringOperationSafety...................................20
OperatingtheThrottle.......................................21
OperatingtheIgnitionSwitch............................21
OperatingthePTO-EngagementLever.............21
OperatingtheParkingBrake.............................22
StartingandShuttingOfftheEngine.................22
DrivingForwardorBackward............................24
AdjustingtheHeightofCut...............................24
StoppingtheMachine.......................................25
EmptyingtheHopper........................................25
OperatingTips.................................................25
AfterOperation....................................................26
AfterOperationSafety......................................26
ClearingtheHopperScreen.............................26
UsingtheDrive-WheelReleaseValves.............26
TransportingtheMachine.................................27
LoadingtheMachine........................................27
Maintenance...........................................................28
RecommendedMaintenanceSchedule(s)...........28
Pre-MaintenanceProcedures..............................29
MaintenanceandStorageSafety......................29
Lubrication..........................................................30
LubricatingtheMachine....................................30
EngineMaintenance...........................................33
EngineSafety...................................................33
ServicingtheAirCleaner..................................33
ServicingtheEngineOil....................................34
ServicingtheSparkPlugs.................................36
CheckingtheSparkArrester.............................37
FuelSystemMaintenance...................................37
ReplacingtheFuelFilter...................................37
ServicingtheFuelT ank.....................................38
ElectricalSystemMaintenance...........................38
ElectricalSystemSafety...................................38
ServicingtheBattery.........................................38
ServicingtheFuses..........................................40
AdjustingtheSafetySwitches...........................40
DriveSystemMaintenance..................................41
AdjustingtheTracking......................................41
CheckingtheTirePressure...............................41
CheckingtheWheel-LugNuts..........................41
CheckingtheWheel-HubNuts..........................41
AdjustingtheCaster-PivotBearings.................41
CoolingSystemMaintenance..............................42
CleaningtheEngineScreenandEngineOil
Cooler...........................................................42
ServicingtheEngine-OilCooler........................42
CleaningtheEngineCoolingFinsand
Shrouds........................................................42
CheckingandCleaningtheHydraulic
Pumps...........................................................43
BrakeMaintenance.............................................43
AdjustingtheParkingBrake..............................43
BeltMaintenance................................................45
InspectingtheBelts..........................................45
ReplacingthePTOBelts...................................45
ReplacingthePump-DriveBelt.........................46
AdjustingtheBeltGuides..................................46
ControlsSystemMaintenance.............................47
AdjustingtheReverse-StopRod.......................47
AdjustingtheSpeed-ControlLever
Tension.........................................................47
AdjustingtheSpeed-ControlLinkage................48
AligningthePTO-DrivePulley...........................48
AligningthePump-DrivePulley.........................49
AdjustingthePTOBrakeSpring.......................49
AdjustingtheHopperDoor................................50
AdjustingtheLocking-PinStopontheMower
Deck..............................................................50
HydraulicSystemMaintenance...........................51
HydraulicSystemSafety...................................51
ServicingtheHydraulicSystem........................51
MowerDeckMaintenance....................................52
LevelingtheMowerDeck..................................52
ServicingtheCuttingBlades.............................53
RemovingtheMowerDeck...............................56
InstallingtheMowerDeck.................................57
AdjustingtheLocking-PinStopontheMower
Deck..............................................................57
Cleaning..............................................................58
CleaningundertheMower................................58
CleaningDebrisfromtheMachine....................58
DisposingofWaste...........................................58
Storage...................................................................58
CleaningandStorage.......................................58
Troubleshooting......................................................60
Schematics.............................................................62
3
Safety
Thismachinehasbeendesignedinaccordanceto
theANSIB71.4-2012specicationoftheAmerican
NationalStandardsInstitutewiththeadditionofthe
optionalROPSaccessory.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
OperatorsManualbeforeyoustarttheengine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe
machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin
theirrespectivesectionsthroughoutthismanual.
4
SlopeIndicator
G01 1841
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-6696
93-6696
1.Storedenergyhazard—readtheOperator'sManual.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N∙m(85-110ft-lb).
decal98-1977
98-1977
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal112-8760
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal115-4212
115-4212
1.Hydraulicuidlevel
3.Warning—donottouchthe
hotsurface.
2.ReadtheOperator's
Manual.
6
NVXXXXXX
1
2
3
4 5 6 7
decal116-8813
116-8813
1.Hopperupindicator5.Parkingbrake
2.Battery6.Neutral
3.Hourmeter
7.Operatorpresenceswitch
4.PTO
decal116-8934
116-8934
1.Warning—disengage
bladeclutch,shutoff
engine,andremove
keybeforemaking
adjustments,servicing,
orcleaningdeck.
2.Heightofcut
decal116-8935
116-8935
1.Warningfoldingdeckhazard—lockthepivotjointby
pushinginwardandrotatingtowardthefrontofthedeck.
decal116-8936
116-8936
1.Danger—donotoperatewithdeckintilt-upposition.
decal116-8941
116-8941
decal116-8943
116-8943
1.Rotatingbladeshazard—disengagethePTO,movethe
speed-controllevertoneutral,engagetheparkingbrake,
shutofftheengine,andremovethekeybeforeleavingthe
operator’sposition.Readtheinstructionsbeforeservicing
orperformingmaintenance.
2.Danger—donotoperatewithmowerhopperinraised
position
7
decal116-8946
116-8946
1.Rotatecounterclockwise
torelease
3.Unlocktopushthe
machine
2.Rotateclockwisetolock4.Readtheinstructions
beforeservicingor
performingmaintenance.
decal116-9044
116-9044
1.ReadtheOperator’sManualbeforeperformingany
maintenance.
8.Greasethedeck-lockmechanismevery100hours.
2.Checktheengineoilevery8hours.9.Greasethedeckpivotsevery100hours.
3.Greasethefrontcasterwheelbearingsevery8hours.10.Checkthegearboxoilevery100hours(useonlyMobil1
75W-90gearoil).
4.Checkthehydraulicuidlevelevery40hours(onlyuse
recommendedhydraulicuid).
11.Greasethefrontcasterpivotsevery500hours.
5.Checkthetirepressureevery40hours.12.Greasetherearcasterpivotevery500hours.
6.GreasethedeckdrivePTOevery40hours.13.Greasetherearcasterwheelevery500hours.
7.Checktheaircleanerevery40hours.14.Greasethebeltidlersevery500hours.
8
decal116-9049
116-9049
1.Rotatingdrivelinehazard—keepalldrivelineshieldsin
place.Securelyattachbothendsofthedriveline.
decal117-2718
117-2718
decal120-0625
120-0625
1.Pinchpoint,hand—keepyourhandsaway.
decal126-4159
MoldedinLeftConsole
1.PTO—disengage
3.Parkbrake—release
2.PTO—engage
4.Parkbrake—engage
decal126-4207
126-4207
1.RefertotheOperatorsManualforadjustmentprocedure.
WhenthePTOisengaged,idlerarmpositionmustbein
hatchedarea;otherwiseadjustit.
9
decal126-4158
MoldedintoFrontofHopper
1.Warning—ReadtheOperator’sManual.Donotoperatethis
machineunlessyouaretrained.Wearhearingprotection.
5.Warning—Stayawayfrommovingparts;keepallguards
inplace.Shutofftheengineandremovethekeybefore
adjusting,servicing,orcleaning.
2.Sliding,tippinghazard—Donotusethemachinenear
drop-offswithslopesgreaterthan15degrees,usethe
machineasafedistanceawayfromdrop-offsonslopesless
than15degrees;Donotturnsharplywhiletravelingfast,
driveslowlywhenturning.
6.Warning—DisengagePTO,movethespeed-controlleverto
NEUTRALposition,engagetheparkingbrake,andshutoffthe
enginebeforeleavingtheoperator’sposition.
3.Warning—Donotusedualramps,use1-piecerampswhen
transportingmachine;Donotuserampswithinclination
greaterthan15degrees.
7.Thrownobjecthazard—Pickupobjectsthatcouldbethrown
bythemower.Donotoperatewhenpeopleandpetsarein
thearea.Keepthedeectorinplace.
4.Arollbarisavailable;useitforareaswherethereareslopes,
drop-offs,orwater.
8.Crushing/dismembermenthazardofbystanders—Donot
carrypassengers,lookforwardanddownwhenoperatingthe
machine,andlookbehindanddownwhenreversing.
10
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decal130-2880
130-2880
1.Enginetemperature7.Retractthepiston
2.Fast8.Extendthepiston
3.Slow
9.Fast
4.Neutral
10.Slow
5.Neutral
11.Choke—closed/on
6.Reverse
12.Choke—open/off
11
decal130-2881
130-2881
1.Enginetemperature7.Retractthepiston
2.Fast8.Extendthepiston
3.Slow
9.Fast
4.Neutral
10.Slow
5.Neutral11.MILtoggleswitch
6.Reverse
12
ProductOverview
g026780
Figure4
1.Speed-controllever
4.Motion-controllevers
2.Controls5.PTO-engagementlever
3.Fuelcap6.Parking-brakelever
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure4and
Figure5).
g035550
Figure5
1.Ignitionswitch
4.Choke
2.Hopperswitch5.Throttle
3.Messagedisplay6.Engine-oiltemperature
lightandbuzzer
IgnitionSwitch
Usethisswitchtostartthemowerengine.Ithas3
positions:START,RUN,andOFF.
ChokeControl
Usethechoketostartacoldengine.Pullthechoke
knobuptoengageit.Pushthechokeknobdownto
disengageit(Figure5).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure5).
PTO-EngagementLever
UsethePTO-engagementlevertoengagetheblades
andtheblower.Pulltheleveruptoengagetheblades
andblower.T odisengagethebladesblower,pushthe
PTO-engagementleverdown.
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection.
Speed-ControlLever
Thespeed-controlleversetsmaximumforwardspeed
ofthemachine(Figure4).Movingthespeed-control
leverrearwardtotheNEUTRALpositionplacesthe
drivesystemintoneutral.
BrakeLever
Thebrakeleverengagesaparkingbrakeonthedrive
wheels(Figure4).
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Thehourmeterisrecording
whenthedecimalpointisashingintheHour/Voltage
display.Usethesetimesforschedulingregular
maintenance(Figure6).
13
g020563
Figure6
1.Safety-interlockindicators
2.Hopperup
3.Hour/Voltagedisplay
4.Low-voltageindicatorlight
Battery-IndicatorLight
IfyouturntheignitionkeytotheONpositionfora
fewseconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure6).
Safety-InterlockIndicators
Therearesymbolsonthehourmeter,andthey
indicatewithablacktrianglethattheinterlock
componentisinthecorrectposition(Figure6).
Fuel-ShutoffValve
Closethefuel-shutoffvalve(underthehopper)when
transportingorstoringthemower.
Engine-Oil-TemperatureLightand
Buzzer
Theengine-oil-temperaturelightmonitorsthe
temperatureoftheengineoil.Anilluminated
engine-oil-temperaturelightandintermittentbuzzing
soundsignalstheengineisoverheating.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
42-inchMowerDeck
WithoutMowerDeck
108.2cm(42.6inches)
WithMowerDeck
109.7cm(43.2inches)
Length
42-inchMowerDeck
WithoutMowerDeck
170.9cm(67.3inches)
MowerDeck—Up
209.3cm(82.4inches)
MowerDeck—Down
233.2cm(91.8inches)
Height
42-inchMowerDeck
130.0cm(51.2inches)
Weight
42-inchMowerDeck
517kg(1,140lb)
14
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
FuelSafety
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare
ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan
a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to
1/2inch)belowthebottomofthellerneck.This
emptyspaceinthetankallowsfueltoexpand.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleandfuel
tankopening.
Avoidcontactwithskin;washoffspillswith
soapandwater.
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
15
Using
Stabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor
morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthe
fueltanktothebottomofthellerneck.Theempty
spaceinthetankallowsthefueltoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandengagetheparking
brake.
3.Cleanaroundthefuel-tankcapandremoveit.
4.Fillthefueltanktothebottomofthellerneck.
Note:Ensurethatthereisemptyspaceinthe
tanktoallowthegasolinetoexpand;referto
(Figure4).
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page34).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep
slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15
degrees.
Reducespeedanduseextremecautionon
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
death,ordrowning.
Donotoperatethemachineneardrop-offs.
g006832
Figure7
1.SafeZone—usethe
machinehereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
16
Useprotectiveequipmentforyoureyes,ears,hands,
feet,andhead.
G009027
1
2
g009027
Figure8
1.Weareyeprotection.2.Wearhearingprotection.
RaisingtheMowerDeck
intotheServicePosition
1.Shutofftheengine,waitforallmovingpartsto
stop,andremovethekey.Engagetheparking
brake.
WARNING
Incorrectlyraisingorloweringamower
deckcanbedangerous.Adropped
mowerdeckcanresultinaseriousinjury
orpropertydamage.
Alwaysraiseandlowerthemower
deckonat,dryground,freeofany
obstructions.
Firmlygraspthemower-deck-lift
handleandloweritinaslow,
controlledmanner.
Alwaysmakesurethemowerdeckis
securelylatchedintheupordown
position.
2.Releasethemower-decklockingpinsoneach
side(Figure9).
g006790
Figure9
1.Deck-lifthandle
2.Rotatethepintowardtherearandpulloutwardtounlock.
3.Pushthepininandrotateittowardthefronttolock.
3.Usingthedeck-lifthandle,liftthedeckupand
latchitintheUpposition(Figure10).
Note:Thelatchislocatedatthefrontcenter
oftheseat.
g025155
Figure10
1.Securethemower-deck
latchontothehook.
3.Deck-lifthandle
2.Hook
WARNING
Operatingthemowerdeckintheraised
servicepositioncanbedangerous.Engaging
thePTOwithadeckintheraisedpositioncan
resultinaseriousinjuryorpropertydamage.
Alwayslowerandlockmowerdeckinthe
operationpositionbeforeengagingthePTO.
17
LoweringtheMowerDeck
totheOperatingPosition
1.Whilermlyholdingontothedeck-lifthandle,
unhookthemower-decklatchfromthemachine
andslowlylowerthemowerdecktotheground
(Figure10).
2.Pushthedeck-lockingpinsinwardandrotate
themforwardtosecurelylockthemowerdeckin
theloweredposition(Figure9).
WARNING
Operatingthemowerwithoutthelockingpins
securelylatchedcanresultinthemowerdeck
foldingupunexpectedly.Themowerdeck
foldingupunexpectedlycancauseserious
injury.
Alwaysoperatemowerwithlockingpins
securelylatched.
AdjustingtheFillReduction
System(FRS)Bafes
Thellreductionsystemhasbeendesignedtoallow
youtoreducetheamountofclippingscollectedby
varyingdegrees.
Theadvantagesincludelessfrequentemptyingofthe
hopperandthereturnofnutrientstothesoil.
Thefollowingarepossiblecongurations:
Bafesopenwithstandardblades—maximum
collection
Bafesclosedwithstandardblades—partial
mulching
Bafesclosedwithmulchblades—intermediate
mulching
Mulchpluginstalledwithmulchblades—complete
mulching(requiresmulchkit)
AdjusttheFRSbafesasfollows:
1.Shutofftheengine,waitforallmovingpartsto
stop,andremovekey.
2.Engagetheparkingbrake.
3.Removethehairpincottersandclevispinsfrom
bothsidesofthePTOguard(Figure11).
4.Foldtheguardforward.
g006787
Figure11
1.Hairpincotterandclevispin
5.Loosenthelocknutsontherearstudsofthe
FRSbafes.
g025242
Figure12
1.PTOguardremovedfor
clarity
2.Loosenthelocknuts.
6.Raisethemowerdeck;refertoRaisingthe
MowerDeckintotheServicePosition(page17).
7.Removetheboltandwasheratthefrontofeach
FRSbafe(Figure13).
8.Rotatethebafesintothedesiredpositionand
installtheboltandwasher.
18
g007577
Figure13
1.Bafes—closedposition
2.Bafes—openposition
3.Bolt
4.Washer
5.Bafes
9.Lowerthemowerdeck;refertoLoweringthe
MowerDecktotheOperatingPosition(page18).
10.Slightlytightenthelocknutsontherearstuds
oftheFRSbafes.
Note:Thelocknutsontherearstudsmaybe
leftslightlylooseifyouanticipateadjustingthe
bafefrequently.
11.InstallthePTOguardusingtheclevispinsand
hairpincottersremovedinstep3.
TheSafety-Interlock
System
CAUTION
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theparkingbrakeisengaged.
ThePTO-engagementleverisdisengaged.
Thespeed-controlleverisintheNEUTRALposition
Thesafety-interlocksystemisdesignedtostopthe
enginewhenyourisefromtheseatwhenthePTO
isengaged.
Thehourmeterhassymbolstonotifyyouwhenthe
interlockcomponentisinthecorrectposition.When
thecomponentisinthecorrectposition,atriangle
lightsupinthecorrespondingsquare.
g020563
Figure14
1.Triangleslightupwhen
theinterlockcomponents
areinthecorrectposition.
3.Hour/Voltagedisplay
2.Hopperup4.Low-voltageindicatorlight
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sitontheseat,engagetheparkingbrake,
movethePTO-engagementlevertotheON
position,andmovethespeed-controlleverto
theNEUTRALposition.Trystartingtheengine;
theengineshouldnotstart.
2.Sitontheseat,engagetheparkingbrake,and
movethePTO-engagementlevertotheOFF
position.Movethespeed-controlleveroutofthe
19
NEUTRALposition.Trystartingtheengine;the
engineshouldnotstart.
3.Sitontheseat,disengagetheparkingbrake,
movethePTO-engagementlevertotheOFF
position,andmovethespeed-controlleverto
theNEUTRALposition.Trystartingtheengine;
theengineshouldnotstart.
4.Sitontheseat,engagetheparkingbrake,
movethePTO-engagementlevertotheOFF
position,andmovethespeed-controllevertothe
NEUTRALposition.Nowstarttheengine.While
theengineisrunning,releasetheparkingbrake,
engagethePTO-engagementlever,andrise
slightlyfromtheseat;theengineshouldshutoff.
5.Sitontheseat,engagetheparkingbrake,
movethePTO-engagementlevertotheOFF
position,andmovethespeed-controlleverto
theNEUTRALposition.Nowstarttheengine.
Movethespeed-controlleverforward;the
engineshouldshutoff.
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and
hearingprotection.Tiebacklonghairanddonot
wearjewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine
duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating
positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall
times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour
vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll
overifawheelgoesovertheedgeoriftheedge
givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal
vibrationinthemachine.Makeallnecessary
repairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof
cut(unlessyoucanadjustitfromtheoperating
position).
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do
thefollowing:
Stopthemachineonlevelground.
Disengagethepowertake-offandlowerthe
attachments.
Engagetheparkingbrake.
Shutofftheengineandremovethekey.
Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicle.
Donotchangethegovernorspeedoroverspeed
theengine.
Useaccessoriesandattachmentsapprovedby
Toroonly.
SlopeSafety
Slowdownthemachineanduseextracareon
hillsides.Travelupanddownonhillsides.Turf
conditionscanaffectthestabilityofthemachine.
Avoidturningthemachineonslopes.Ifyoumust
turnthemachine,turnitslowlyandgradually
downhill,ifpossible.
Donotturnthemachinesharply.Usecarewhen
reversingthemachine.
Useextracarewhileoperatingthemachinewith
attachments;theycanaffectthestabilityofthe
machine.
A2-postROPS(RolloverProtectionSystem)is
availableforthemachineasanaccessory.A
ROPSisrecommendedifyouwillbemowingnext
20
/