Arctic Cat Flex-Tec Guard 7639-394 Installation guide

Brand: Arctic Cat

Model: Flex-Tec Guard 7639-394

Type: Installation guide

 NOTE: Read these Installation Instructions thoroughly before beginning the installation process. Retain these

Installation Instructions for future reference.

Arctic Cat

Snowmobile

Installation Instructions

REV: 6/16/16 Form No. 2653-092

Flex-Tec Guard Kits

(p/n 7639-394, 7639-395, 7639-396, 7639-397)

Kit includes:

p/n QTY DESCRIPTION

1641-096 1 Right-Side Black Cover - (7639-394)

1641-097 1 Left-Side Black Cover - (7639-394)

1641-098 1 Right-Side Green Cover - (7639-395)

1641-099 1 Left-Side Green Cover - (7639-395)

1641-100 1 Right-Side Orange Cover - (7639-396)

1641-101 1 Left-Side Orange Cover - (7639-396)

1641-102 1 Right-Side White Cover - (7639-397)

1641-103 1 Left-Side White Cover - (7639-397)

1641-104 1 Right-Side Plastic Stiffener

1641-105 1 Left-Side Plastic Stiffener

1641-106 1 Right-Side Mount Assembly

1641-107 1 Left-Side Mount Assembly

1641-108 1 Hardware Kit

2653-092 1 Instructions

Tools Required:

•T30 Torx Bit

• 10 mm Socket

• 10 mm Wrench

• Ratchet

• Propane Torch

• 4 mm Allen Wrench

1. Loosen the two screws securing the brake assembly

to the handlebar; then move it toward the center of

the handlebar. See Fig. 1.

Fig. 1

XM473A

2. Position Left-Side Mount Assembly (offset mount)

onto the handlebar and secure it with the cap and

screws making sure the mount it up against the dim-

mer control. See Fig. 2.

Fig. 2

XM474

3. Lightly flame treat Left-Side Plastic Stiffener in the

intended area for the velcro making sure to keep the

flame off the plastic. This will allow the velcro to

fully adhere to the plastic. Adhere the velcro from

the cover onto the stiffener. See Fig. 3.

Fig. 3

XM475

4. Secure the plastic stiffener to the mount (in the

desired locations) using two cap screws, two flat

washers, two brackets and two nuts. Tighten

securely. See Fig. 4.

!WARNING

When flame treating, there should be no welding,

smoking, open flames, etc., in the area.

Fig. 4

XM476

5. Install the left-side cover over the plastic stiffener

and secure using the strap and velcro. See Fig. 5.

Fig. 5

XM477

6. Repeat for opposite side.

Fig. 6

XM478

 NOTE: Depending on the windshield that is

installed, the handlebar and/or guards may need to

be adjusted to clear the windshield when turning

the handlebar.

7. Once everything is adjust correctly, secure the

brake assembly to the handlebar. Tighten to 80 in.-

lb.

!WARNING

When installing the right-side hand guard, be

sure to route the cover strap on the inside of the

throttle cable. DO NOT install over the throttle

cable. See Fig. 6.

Printed in the U.S.A. ®™Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 0616

Arctic Cat Flex-Tec Guard 7639-394 Installation guide

Arctic Cat Flex-Tec Guard 7639-394 Installation guide

Arctic Cat Flex-Tec Guard 7639-394 Installation guide

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