Miller AXCESS E FILE MANAGEMENT Owner's manual

Category
Welding System
Type
Owner's manual

This manual is also suitable for

265 886B 201404
File Management For
Axcess E
R
TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS 1........................................................
1-1. Symbol Usage 1.......................................................................
1-2. Servicing Hazards 1....................................................................
1-3. California Proposition 65 Warnings 2......................................................
1-4. EMF Information 2.....................................................................
SECTION 2 IP ADDRESS INFORMATION 3....................................................
2-1. Finding IP Addresses 3.................................................................
2-2. Detail Page 6..........................................................................
2-3. Backup Page 7........................................................................
2-4. Backup Location 8.....................................................................
2-5. Restore Page 9........................................................................
SECTION 3 CONFIGURATION 10..............................................................
3-1. File Source 10..........................................................................
SECTION 4 WELD PROGRAM 12..............................................................
4-1. Copy All 12............................................................................
4-2. Copy Selected 12.......................................................................
4-3. Custom Copy 16........................................................................
4-4. Copy Selected Custom Programs 17.......................................................
265 886 Page 1
SECTION 1 SAFETY PRECAUTIONS
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
1-1. Symbol Usage
safety_stm 201110
DANGER! Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or ex-
plained in the text.
NOTICE Indicates statements not related to personal injury.
. Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
bols and related instructions below for necessary actions to avoid the
hazards.
1-2. Servicing Hazards
The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard.
Only qualified persons should test, maintain, and repair this
unit.
During servicing, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
D Do not touch live electrical parts.
D Turn Off welding power source and wire feeder
and disconnect and lockout input power using
line disconnect switch, circuit breakers, or by removing plug from re-
ceptacle, or stop engine before servicing unless the procedure spe-
cifically requires an energized unit.
D Insulate yourself from ground by standing or working on dry insulat-
ing mats big enough to prevent contact with the ground.
D Do not leave live unit unattended.
D If this procedure requires an energized unit, have only personnel
familiar with and following standard safety practices do the job.
D When testing a live unit, use the one-hand method. Do not put both
hands inside unit. Keep one hand free.
D Disconnect input power conductors from deenergized supply line
BEFORE moving a welding power source.
SIGNIFICANT DC VOLTAGE exists in inverter weld-
ing power sources AFTER removal of input power.
D Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Troubleshooting Section be-
fore touching any parts.
STATIC (ESD) can damage PC boards.
D Put on grounded wrist strap BEFORE handling
boards or parts.
D Use proper static-proof bags and boxes to
store, move, or ship PC boards.
FIRE OR EXPLOSION hazard.
D Do not place unit on, over, or near combustible
surfaces.
D Do not service unit near flammables.
FLYING METAL or DIRT can injure eyes.
D Wear safety glasses with side shields or face
shield during servicing.
D Be careful not to short metal tools, parts, or
wires together during testing and servicing.
HOT PARTS can burn.
D Do not touch hot parts bare handed.
D Allow cooling period before working on
equipment.
D To handle hot parts, use proper tools and/or
wear heavy, insulated welding gloves and
clothing to prevent burns.
EXPLODING PARTS can injure.
D Failed parts can explode or cause other parts to
explode when power is applied to inverters.
D Always wear a face shield and long sleeves
when servicing inverters.
SHOCK HAZARD from testing.
D Turn Off welding power source and wire feeder
or stop engine before making or changing me-
ter lead connections.
D Use at least one meter lead that has a self-
retaining spring clip such as an alligator clip.
D Read instructions for test equipment.
FALLING EQUIPMENT can injure.
D Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
D Use equipment of adequate capacity to lift and
support unit.
D If using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
D Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94110) when manu-
ally lifting heavy parts or equipment.
265 886 Page 2
MOVING PARTS can injure.
D Keep away from moving parts such as fans.
D Keep away from pinch points such as drive
rolls.
D Have only qualified persons remove doors,
panels, covers, or guards for maintenance and
troubleshooting as necessary.
D Keep hands, hair, loose clothing, and tools
away from moving parts.
D Reinstall doors, panels, covers, or guards
when maintenance is finished and before re-
connecting input power.
ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.
D Wearers of Pacemakers and other Implanted
Medical Devices should keep away from serv-
icing areas until consulting their doctor and the
device manufacturer.
OVERUSE can cause OVERHEATING.
D Allow cooling period; follow rated duty cycle.
D Reduce current or reduce duty cycle before
starting to weld again.
D Do not block or filter airflow to unit.
H.F. RADIATION can cause interference.
D High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
D Have only qualified persons familiar with
electronic equipment install, test, and service
H.F. producing units.
D The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.
D If notified by the FCC about interference, stop using the
equipment at once.
D Have the installation regularly checked and maintained.
D Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.
READ INSTRUCTIONS.
D Use Testing Booklet (Part No. 150 853) when
servicing this unit.
D Consult the Owner’s Manual for welding safety
precautions.
D Use only genuine replacement parts from the manufacturer.
D Read and follow all labels and the Technical Manual carefully be-
fore installing, operating, or servicing unit. Read the safety in-
formation at the beginning of the manual and in each section.
1-3. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.
1-4. EMF Information
Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). Welding current creates an EMF field
around the welding circuit and welding equipment. EMF fields may inter-
fere with some medical implants, e.g. pacemakers. Protective
measures for persons wearing medical implants have to be taken. For
example, restrict access for passersby or conduct individual risk as-
sessment for welders. All welders should use the following procedures
in order to minimize exposure to EMF fields from the welding circuit:
1. Keep cables close together by twisting or taping them, or using a
cable cover.
2. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.
3. Do not coil or drape cables around your body.
4. Keep head and trunk as far away from the equipment in the
welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recom-
mended.
265 886 Page 3
SECTION 2 IP ADDRESS INFORMATION
7
2-1. Finding IP Addresses
The customer must know the range of specific IP addresses at the location where units are installed. This should be available from the customers IT
department. If the IP address range is known, the scan of the network will capture all Axcess E and Auto-Axcess E units in the upper left of the page
underneath the “Available Axcess E(s)”. This will be displayed by IP address and possibly a name, depending if the end user has named certain
machines.
If IP addresses are not known, the customer may go to each unit with a blank USB stick and capture the IP address of specific units. To start this process
the power source must be turned off . When the unit is off, insert the USB stick into the USB receptacle on the front of the Axcess E power source. During
unit power up an IP address is captured for both the A and B ports. The unit must go through the complete power up functions to capture these
addresses.
Figure 2-1. IP Address Range
Plug the USB stick into an open USB port on a computer and open the USB drive. The IP addresses of the one unit will be located in the IP_ADDR text
file. Open this file to retrieve the IP Addresses of the unit.
Figure 4-1. “IP_ADDR” Text File
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The IP address that will be used to connect via file manager is always, IP Port B = xx.xx.xxx.xx. This address is NOT the same between each unit. The
IP Port A = xx.xx.xxx.xx is used only when connecting a computer directly to port A on the power source.
. Factory default for Port A is 169.254.0.2
Figure 4-2. IP Addresses Of Axcess E USB Ports
If a specific IP address is known, the “Additional IP Addresses” function may be used. The IP address of Port B must be inserted into the “Additional IP
Addresses” to capture the configuration of the machine. This may also be used when a unit has an IP address out of the range of others captured. This
unit will be added to the “Available Axcess E(s)” menu in the upper left of the application.
. Once the application is closed all captured and used IP addresses of the Axccess E will be lost from the application.
Figure 4-3. Additional IP Addresses
265 886 Page 5
Axcess E power sources listed in the Available Axcess E(s) list box can be moved to and from the Target Axcess E(s) list box individually by using the
left/right arrow < > buttons. To move all units to and from the Target box use the double left/right arrow << >> buttons.
Figure 4-4. Available And Target Axcess E(s) Boxes
Axcess E power sources in the list boxes can be removed by highlighting them and pressing the Remove Selected Axcess E(s) from List button.
Figure 4-5. Remove From List Button
265 886 Page 6
The Clear Axcess E Lists button is used to remove all Axcess E(s) from both lists.
Figure 4-6. Clear List Button
2-2. Detail Page
This page allows a user to select an Axcess E from a drop down list which mirrors the Available Axcess E(s) list box.
Once an Axcess E has been selected, the user can press the Get Details button to populate the fields located in the Axcess E Information section.
Axcess E Information:
Serial Number
Software Revision
Asset Number
Location
IP Address
Figure 4-7. Axcess E Detailed Information Box
265 886 Page 7
Once an Axcess E has been selected, the user can press the Launch Axcess E Web Interface button to launch the specific Axcess E’s web interface in
the PC’s default browser.
Figure 4-8. Launch Axcess E Web Interface Button
2-3. Backup Page
The backup page should be used if custom programs are being used on a specific unit prior to updating software of the Axcess E(s).
Allows the user to backup all the Axcess E(s) in the Available Axcess E(s) list box or all of the Axcess E(s) in the Target Axcess E(s) list box.
Figure 4-9. Launch Axcess E Web Interface Button
265 886 Page 8
2-4. Backup Location
The backup location tab allows the user to browse for a location on computer or on network to save the backup files of a specific unit or all units. When
selecting browse the user has the opportunity to create a new folder or choosing an existing folder.
Figure 4-10. Backup Location Page
The Perform Backup button will back up the specified Axcess E(s) to the specified file location chosen during the browse state.
Figure 4-11. “Perform Backup” Button
265 886 Page 9
2-5. Restore Page
File source refers to the location of the file the user wants to use for the restore of the units system files.
This function is used after Software is updated to restore the Axcess E(s) program and configuration.
Use the browse button to select the Backup files for restoring to the units(s). The IP address of the unit(s) to restore must be in the Target Axcess box.
Once this has been done, clicking the Restore button will restore the unit(s) programs as well as configuration.
Figure 4-12. “Restore” Button
After this procedure is done, all units restored must have the power cycled.
Figure 4-13. Cycle Power Message Box
265 886 Page 10
SECTION 3 CONFIGURATION
3-1. File Source
File source refers to the location of the file the user wants to use for the restore of the units system files.
There are two ways to capture the configuration of an Axcess E:
Using the Browse button to locate previously saved backup files and selecting the unit file for configuration.
Using the From Axcess E on Network dropdown selection for a specific unit’s configuration.
The button for a particular source must be selected.
Figure 3-1. File Source Selection Page
Once the file source has been chosen for the particular configuration, the Axcess E(s) IP address must be located in the Target Axcess E(s), clicking on
the Copy Configuration selection will transfer the configuration data to the machine(s) in the Target Axcess E(s) window. Once this is done, the unit(s)
will need to have the power cycled for the configuration to be complete.
Figure 4-14. “Copy Configuration” Button
265 886 Page 11
Figure 4-15. Copy Operation Progress Bar
When this procedure is done, the unit(s) will need to have the power cycled for the configuration to be complete.
Figure 4-16. Cycle Power Message Box
The File manager Copy Configuration function saves to the following parameters:
S Active eight programs
S Encoder lock
S Error enables
S Region
S Sequencer information
S Special trigger modes
S Weld list (which sequencer is being used with which active program)
S P-codes (such as Jog min/max, robot comm, method, distance retract enable, distance retract offset)
265 886 Page 12
SECTION 4 WELD PROGRAM
This page allows the user to copy a set of programs or single program from a backup or a unit located on the network.
4-1. Copy All
When Copy All Weld Programs is chosen the screens in the Weld Program selection will be grayed out to indicate all programs are being copied to the
Target unit. The Target Axcess IP address must be in the Target screen.
1. Select “Browse.” This allows the user to browse to the saved folder. Highlight the folder, select open. Once opened the folder content should
display and SQL file. Highlight the file and select open.
. If the program is located in a specific unit on the network, select “Axcess E on Network” from the drop down menu.
Figure 4-1. Weld Program Selection Page
4-2. Copy Selected
There are two optiosn for to copy specific weld program from an Axcess E back up file.
1. Select “Copy Selected Programs.”
2. Select “From Axcess E Backup” or “From Axcess E on network”
Figure 4-2. Copy Selected Programs Radio Button
265 886 Page 13
1. Select “Browse.” This allows the user to browse to the saved folder. Highlight the folder, select open. Once opened the folder content should
display and SQL file. Highlight the file and select open. This browse line will now display the path for the file with the weld programs.
. If the program is located in a specific unit on the network, select “Axcess E on Network” from the drop down menu.
2. Select “Populate Source Weld Programs.”
If a Target source has not been selected the Weld programs will not appear in the window.
To populate the “Weld Program In Source” window a Target unit must be established.
Figure 4-3. “Populate Source Weld Programs” Button
3. Select “Populate Target Weld Programs.” This will populate the Target screen with existing programs located within the unit. The IP address must
be in the Target Axcess window.
Figure 4-4. “Populate Target Weld Programs” Button
4. Select a program(s) from the Source window. Depress the arrow button to move multiple or single weld programs into the “Source Window Pro-
grams to Copy.” The selected program(s) should now appear in the window.
5. Select a program(s) from the “Available Weld Programs in Target.” This will be the program slot (number) of the program being saved to from the
source to the target. The old program will be overwritten.
265 886 Page 14
6. To make the changes select, “Copy Weld Programs from the Source to Target.”
Figure 4-5. “Copy Weld Programs from Source to Target” Button
Figure 4-6. “Populate Target Weld Programs” Button
265 886 Page 15
Figure 4-7. Copy Operation Progress Bar
7. File manager will display the following message indicating the program has been copied to the Target unit. For the programs to be operational the
unit must have the power cycled off for 30 seconds.
Figure 4-8. Cycle Power Message Box
265 886 Page 16
4-3. Custom Copy
This page allows the user to copy a set of custom programs or a single custom program from a backup or a unit located on the network.
Copy all
When Copy All Weld Custom Programs is chosen, the windows of Custom Program Selection will be grayed out to indicate all programs are being
copied to the Target unit. The Target Axcess IP address must be in the Target screen.
8. Select “Browse.” This allows the user to browse to the saved folder. Highlight the folder, select open. Once opened the folder content should
display and SQL file. Highlight the file and select open.
. If the program is located in a specific unit on the network, select “Axcess E on Network” from the drop down menu.
If a Target source has not been selected the Weld programs will not appear in the window.
To populate the “Weld Program In Source” window a Target unit must be established.
9. Once the path is chosen, select “Copy Custom Programs.” Once the transfer has been completed the lower left of the window will display Com-
pleted.
Figure 4-9. “Copy Custom Programs” Button
265 886 Page 17
4-4. Copy Selected Custom Programs
1. Select “Copy Selected Programs.”
2. Select “From Axcess E Backup” or “From Axcess E on network”
. If a Target source has not been selected the Weld programs will not appear in the window.
To populate the “Weld Program In Source” window a Target unit must be established.
Figure 4-10. “Copy Selected Programs” Radio Button
3. Select “Browse.” This allows the user to browse to the saved folder. Highlight the folder, select open. Once opened the folder content should
display and SQL file. Highlight the file and select open. This browse line will now display the path for the file with the weld programs.
. If the program is located in a specific unit on the network, select “Axcess E on Network” from the drop down menu.
Figure 4-11. “Browse” Button
265 886 Page 18
4. Once the program(s) have been chosen and placed into the “Custom Programs To Copy To Target,” select copy custom programs. This will copy
the programs to the target unit.
Figure 4-12. Copy Operation Progress Bar
5. File manager will display the following message indicating the program has been copied to the Target unit. For the programs to be operational the
unit must have the power cycled of for 30 seconds.
Figure 4-13. Cycle Power Message Box
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Miller AXCESS E FILE MANAGEMENT Owner's manual

Category
Welding System
Type
Owner's manual
This manual is also suitable for

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