Baldor SD23H2A04-E Installation & Operating Manual

$25.00

SERIES 23H

AC Servo Control

INSTALLATION & OPERATING MANUAL

10/95 MN723

MN723H-10/95 11/28/95 1:04 AM Page 1 (Black plate)

Table of Contents

Section 1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Section 2

Installation

Location and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

AC Line Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

AC Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Wiring and Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

Operating 460 VAC Control on 380-400 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11

Operating Control with Single Phase Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11

Single Phase Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

Dynamic Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14

Resolver Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-19

Incremental Position Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21

Remote Keypad Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22

Logic and Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24

Analog Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25

External Trip Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27

Opto-isolated Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-28

Opto-isolated Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30

Operating Mode Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-32

Keypad Only Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-32

Standard Run 3 Wire Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-33

15 Speed, Two Wire Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-34

Bipolar Speed or Torque Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-36

Process Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-37

Pre-Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-41

Minimum Parameter and Control Setup Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-42

TABLE OF CONTENTS

MN723H-10/95 11/28/95 1:04 AM Page 3 (Black plate)

Section 3

Keypad Programming and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Using the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Adjusting Display Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Program Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Control Software Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Accessing Parameter Blocks for Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19

Programming or Changing Parameters when Security Code Not Used . . . . . . . . . . . . . . . .3-20

System Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21

Program or Change Security System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22

Program or Change Security System Access Timeout Parameter . . . . . . . . . . . . . . . .3-23

Program or Change Parameter with Security Code in Use . . . . . . . . . . . . . . . . . . . . . . . . .3-24

Operating the Control from the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25

Accessing Jog Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25

Keypad Entered Speed Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26

Arrow Key Speed Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27

Reset Control to Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28

Display Key Functions and Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29

Section 4

Diagnostic Info and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

How to Access Diagnostic Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

No Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

How to Access The Fault Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

Fault Symptoms and Possible Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

Improper Motor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13

Manually Tuning the Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13

Appendix A Baldor District Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Appendix B Control Watts Loss for Enclosure Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Appendix C Terminal Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Appendix D Recommended Wire Sizes and Protective Devices . . . . . . . . . . . . . . . . . . .5-4

Appendix E Short Circuit Current Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

Appendix F Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

Appendix G Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18

TABLE OF CONTENTS

MN723H-10/95 11/28/95 1:04 AM Page 4 (Black plate)

Section 1

General Information

Intr

oduction

The Baldor Series 23H PWM control uses flux vector technology. Flux vector technology is a closed

loop control scheme using an algorithm to adjust the phase of voltage and current applied to a three

phase permanent magnet synchronous motor. The servo control separates the current into it's flux

and torque producing components. They are independently adjusted and vectorially added to

maintain a 90 degree relationship between them. This produces maximum torque from base speed

down to and including zero speed. Above base speed, the flux component is reduced for constant

horsepower operation.

The control should be sized to the motor using the rated output current of the control.

The Baldor Series 23H control may be used in many different applications. It may be programmed

by the user to operate in four different operating zones; 2.5 KHz PWM or 8.0 KHz PWM constant

torque or variable torque. It can also be configured to function in a number of modes depending

upon what the application requires and user preference.

It is the responsibility of the user to determine the optimum operating zone and mode to interface

the control to the application. These choices can be made through the keypad on the face of the

controller as explained in Section 3 of this manual.

Warranty

BALDOR warrants that the products sold will be free from defects in material and workmanship and

perform to BALDOR's applicable published specifications for a period of two (2) years from the date

of shipment from BALDOR's plant. BALDOR extends this limited warranty to each buyer of the

control for the purpose of resale and to the original purchaser for use. (Use shall be defined as

installation and application of power.) The liability of BALDOR hereunder shall be limited to replacing

or repairing, at its option, any defective units or parts thereof which are returned F.O.B. BALDOR's

plant. In no event shall BALDOR be liable for any consequential or incidental damages.

Equipment or parts which have been subjected to abuse, misuse, accident, alteration, neglect,

unauthorized repair or installation are not covered by warranty. BALDOR shall make the final

determination as to the existence and cause of any alleged defect. No liability is assumed for

expendable items such as fuses. No warranty is made with respect to custom equipment or

products produced to Buyers specifications except as specially stated in writing by BALDOR in the

contract for such custom equipment.

This warranty is the only warranty made by BALDOR with respect to the goods delivered hereunder,

and may be modified or amended only by a written agreement signed by a duly authorized officer of

BALDOR and accepted by Buyer.

Warranty of any product purchased by BALDOR from others is limited in time and scope to any

warranty given BALDOR by such suppliers.

Except as hereinabove provided. BALDOR MAKES NO WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR

PURPOSE.

1-1GENERAL INFORMATION

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Safety Notice

THIS EQUIPMENT CONTAINS VOLTAGES WHICH MAY BE AS HIGH AS 1000 VOLTS AND

ROTATING PARTS ON MOTORS AND DRIVEN MACHINES. HIGH VOLTAGE AND

MOVING PARTS CAN CAUSE SERIOUS OR FATAL INJURY. ONLY QUALIFIED

PERSONNEL FAMILIAR WITH THIS MANUAL AND ANY DRIVEN MACHINERY SHOULD

ATTEMPT TO START-UP OR TROUBLESHOOT THIS EQUIPMENT.

OBSERVE THESE PRECAUTIONS:

USE EXTREME CAUTION, DO NOT TOUCH ANY CIRCUIT BOARD, POWER DEVICE OR

ELECTRICAL CONNECTION WITHOUT INSURING THAT HIGH VOLTAGE IS NOT

PRESENT.

THE UNIT MUST BE PROPERLY GROUNDED. DO NOT APPLY AC POWER BEFORE

FOLLOWING GROUNDING INSTRUCTIONS.

DO NOT OPEN COVER FOR 5 MINUTES AFTER REMOVING AC POWER, TO ALLOW

CAPACITORS TO DISCHARGE.

IMPROPER CONTROL OPERATION MAY CAUSE VIOLENT MOTION OF MOTOR SHAFT

AND DRIVEN EQUIPMENT. BE CERTAIN THAT UNEXPECTED MOTOR SHAFT

MOVEMENT WILL NOT CAUSE INJURY TO PERSONNEL OR DAMAGE TO EQUIPMENT.

PEAK TORQUES OF SEVERAL TIMES RATED MOTOR TORQUE CAN OCCUR DURING A

CONTROL FAILURE.

MOTOR CIRCUIT MAY HAVE HIGH VOLTAGE PRESENT WHENEVER AC POWER IS

APPLIED, EVEN WHEN MOTOR IS NOT ROTATING.

SUITABLE FOR USE ON A CIRCUIT CAPABLE OF DELIVERING NOT MORE THAN THE

MAXIMUM LINE SHORT CIRCUIT CURRENT AMPERES LISTED IN APPENDIX E,

230 VAC OR 460 VAC MAXIMUM PER CONTROLLER RATING.

1-2 GENERAL INFORMATION

MN723H-10/95 11/28/95 1:04 AM Page 6 (Black plate)

Specifications

Power .75 - 37.2 KW (1 - 50 HP) @ 230 VAC

.75 - 186.5 KW (1 - 250 HP) @ 460 VAC

Input Frequency 50 / 60 HZ

Output Voltage 0 to max input VAC

Output Current See Control Rating Table

Service Factor 1.0

Duty Continuous

Overload Capacity Constant Torque: 200% for 3 secs

150% for 60 secs

Variable Torque: 115% for 60 secs

Operating Conditions:

Rated Input Voltages and Frequencies:

(Jumper Selectable)

230 VAC Models 180 - 264 VAC @ 60 Hz

180 - 230 VAC @ 50 Hz

460 VAC Models 340 - 457 VAC @ 50 Hz

400 - 528 VAC @ 60 Hz

Input Line Impedance 3% Minimum Required

Ambient Temperature Operating: 0 to +40 deg C

Storage: -30 to +65 deg C

Humidity 10 to 90 % non-condensing

Altitude Sea level to 3300 feet without derating

Keypad Display:

Display Backlit LCD alpha-numeric, 2 lines

x 16 characters each line

Keys 12 key membrane with tactile feel

1-3GENERAL INFORMATION

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Functions Output status monitoring

Digital speed control

Parameter setting and display

Fault log display

Motor run and jog

Local / Remote toggle

LED Indicators Forward run command

Reverse run command

Stop command

Jog active

Remote Mount 100 feet max from control

Control Specifications:

Control Method PWM

Velocity Loop Bandwidth Adjustable to 60 Hz

Current Loop Bandwidth Adjustable to 400 Hz

Maximum Output Frequency 500 Hz

8.0 KHz PWM Frequency Full rating 1-8 KHz PWM frequency, adjustable to

16 KHz with derating- See note preceding Ratings

Tables

Selectable Operating Modes Keypad

Standard 3 Wire Control

Two Wire Control w / 15 Preset Speeds

Bipolar Speed / Torque Control

Serial

Process

Dif

ferential Analog Input:

Common Mode Rejection 40 db

Full Scale Range +/-5VDC, +/-10VDC, 4-20 mA

Auto-selectable Resolutions 12 bits + sign below 1VDC command

9 bits + sign above 1VDC command

Update rate 2.0 msec in speed mode

1.0 msec in torque mode

1-4 GENERAL INFORMATION

MN723H-10/95 11/28/95 1:04 AM Page 8 (Black plate)

Other Analog Input:

Full Scale Range 0 - 10 VDC

Resolution 9 bits + sign

Update Rate 2.0 msec

Analog Outputs: 2 Assignable

Full Scale Range 0 - 5 VDC

Resolution 8 bits

Update Rate 2.0 msec

Digital Inputs:

Opto-isolated Logic Inputs 9 Assignable

Rated Voltage 10 - 30 VDC (closed contacts std)

Input Impedance 6.8 K Ohms

Update Rate 8 msec

Digital Outputs:

Opto-isolated Logic Outputs 4 Assignable

ON Current Sink 60 mA Max

ON Voltage Drop 2 VDC Max

Update Rate 8 msec

1-5GENERAL INFORMATION

MN723H-10/95 11/28/95 1:04 AM Page 9 (Black plate)

Diagnostic Indications:

Current Sense Fault Regeneration (DB) Overload

Ground Fault Soft Start Fault

Instantaneous Overcurrent Undervoltage

Invalid Power Base ID Ready

Line Power Loss Parameter Loss

Microprocessor Failure Overload

Overtemperature (Motor or Control) Overvoltage

Overspeed

Following Error

NOTE: ALL SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

Control Ratings

Ratings Tables follow

NOTE: DERATE THE CONTINUOUS AND PEAK CURRENT OUTPUT RATINGS BY

30% 16 KHz PWM FREQUENCY. DERATE PROPORTIONALLY BETWEEN

8.0 KHz AND 16 KHz.

1-6 GENERAL INFORMATION

MN723H-10/95 11/28/95 1:05 AM Page 10 (Black plate)

Ratings Series 23H Stock Products

1-7GENERAL INFORMATION

QUIET 8.0 kHz PWM STANDARD 2.5 kHz PWM

CATALOG INPUT CONSTANT TORQUE VARIABLE TORQUE CONSTANT TORQUE VARIABLE TORQUE

NO. VOLT SIZE IC IP KW HP IC IP KW HP IC IP KW HP IC IP KW HP

SD23H2A03-E 230 A 3 6 .56 .75 3.6 4.2 .75 1 4 8 .75 1 6.8 7.8 1.5 2

SD23H2A04-E 230 A 4 8 .75 1 6.8 7.8 1.5 2 7 14 1.5 2 9.6 11 2.2 3

SD23H2A07-E 230 A 7 14 1.5 2 9.6 11 2.2 3 10 20 2.2 3 15.2 17.5 3.7 5

SD23H2A10-E 230 A 10 20 2.2 3 15.2 17.5 3.7 5 15 30 3.7 5 15.2 17.5 3.7 5

SD23H2A15-E 230 B 15 30 3.7 5 22 25 5.5 7.5 22 44 5.5 7.5 28 32 7.4 10

SD23H2A22-E 230 B 22 44 5.5 7.5 28 32 7.4 10 28 56 7.4 10 28 32 7.4 10

SD23H2A30-ER 230 C 30 60 7.4 10 42 48 11.1 15 42 72 11.1 15 54 62 14.9 20

SD23H2A45-ER 230 C 45 90 11.1 15 54 62 14.9 20 55 100 14.9 20 68 78 18.6 25

SD23H2A55-ER 230 C 55 122 14.9 20 54 62 14.9 20 55 130 14.9 20 54 62 14.9 20

Ratings 23H Custom Products

QUIET 8.0 kHz PWM STANDARD 2.5 kHz PWM

CATALOG INPUT CONSTANT TORQUE VARIABLE TORQUE CONSTANT TORQUE VARIABLE TORQUE

NO. VOLT SIZE IC IP KW HP IC IP KW HP IC IP KW HP IC IP KW HP

SD23H4A02-E 460 A 2 4 .75 1 3.4 3.9 1.5 2 3.5 7 1.5 2 4.8 5.5 2.2 3

SD23H4A04-E 460 A 4 8 1.5 2 4.8 5.5 2.2 3 5 10 2.2 3 7.6 8.7 3.7 5

SD23H4A05-E 460 A 5 10 2.2 3 7.6 8.7 3.7 5 7 15 3.7 5 7.6 8.7 3.7 5

SD23H4A08-E 460 B 8 16 3.7 5 11 12.7 5.5 7.5 11 22 5.5 7.5 14 16.1 7.4 10

SD23H4A11-E 460 B 11 22 5.5 7.5 14 16.1 7.4 10 14 28 7.4 10 14 16.1 7.4 10

SD23H4A15-E 460 C 15 30 7.4 10 21 24 11.1 15 21 36 11.1 15 27 31 14.9 20

SD23H4A22-ER 460 C 22 44 11.1 15 27 31 14.9 20 27 54 14.9 20 34 39 18.6 25

SD23H4A30-ER 460 C 30 60 14.9 20 27 31 14.9 20 30 70 14.9 20 34 39 18.6 25

MN723H-10/95 11/28/95 1:07 AM Page 11 (Black plate)

1-8 GENERAL INFORMATION

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Section 2

Installation

This section covers all instructions for proper mounting and wiring of the Baldor Series 23H servo

control. All tools required for normal installation should be available from any electrical service

technician. If problems arise after installation, please refer to Section 4 Diagnostics and

Troubleshooting.

Location and Mounting

Select a mounting surface for the control that will allow the control to be mounted in a vertical

position using the mounting holes provided. The area selected should allow for free air circulating

around the control. Provide for at least two inches of clearance on all sides for maximum cooling

efficiency.

CAUTION: AVOID LOCATING CONTROL IMMEDIATELY ABOVE OR BESIDE HEAT

GENERATING EQUIPMENT, OR DIRECTLY BELOW WATER OR STEAM

PIPES.

The control is designed for panel mounting. Mount in a clean dry enclosure with an ambient

temperature less than +40 deg C. DO NOT mount control above transformer or other sources of

heat. DO provide 2" minimum clear area above and below the control to allow free flow of air over

heatsink on the back of the enclosure.

Provide access to the front of the enclosure to adjust parameters and to observe the keypad. Allow

room to remove the front cover to gain access to the power components. Mounting dimensions are

provided in Section 5.

ALTITUDE DERATING: Control ratings apply to 3300 feet (1000 meters) altitude without

derating required. For installations at higher altitudes derate the

continuous and peak output currents of the control by 2% for

each 1000 feet above 3300 feet.

TEMPERATURE DERATING: Control ratings apply to 40°C ambient. Derate output by 2%/°C

above 40°C, up to a maximum of 60°C.

Main Cir

cuit Wiring

Inter-connection wiring is required between the vector control, AC power source, host controller and

any optional control stations. Use UL Listed closed loop connectors sized for the wire gage involved.

Connectors are to be installed using the crimp tool specified by the connector manufacturer.

CAUTION: SERIES 23H CONTROLS FEATURE UL APPROVED ADJUSTABLE MOTOR

OVERLOAD PROTECTION SUITABLE FOR MOTORS NO LESS THAN 50%

OF THE OUTPUT RATING OF THE CONTROL. OTHER GOVERNING ENCIES

SUCH AS NEC MAY REQUIRE SEPARATE OVER-CURRENT PROTECTION.

THE INSTALLER OF THIS EQUIPMENT IS RESPONSIBLE FOR COMPLYING

WITH THE NATIONAL ELECTRIC CODE AND ANY APPLICABLE LOCAL

2-1INSTALLATION

MN723H-10/95 11/28/95 1:07 AM Page 13 (Black plate)

CODES WHICH GOVERN SUCH PRACTICES AS WIRING PROTECTION,

GROUNDING, DISCONNECTS AND OTHER CURRENT PROTECTION.

SEE APPENDIX E FOR MAXIMUM AC LINE SHORT CIRCUIT CAPACITIES

FOR ALL CONTROL CATALOG LISTINGS.

AC Line Impedance

The Baldor Series 23H servo control requires a minimum line impedance of 3%. If the incoming

power line does not have a minimum of 3% impedance, the addition of a line reactor will provide the

needed impedance in most cases. Use the formula below to calculate the size of the line reactor you

must provide. Line reactors are available from Baldor. Note: Continuous input currents for Series 23H

controls provided in Table 2.0 which follows.

L = (V L-L x .03) / (I x 1.732 x 377)

Where: L = minimum line inductance in henrys

V

L-L = input voltage measured from line to line

.03 = desired percentage of impedance

I = the continuous input current rating of the control

1.732 = square root of three

377 = constant used if the input frequency is 60 Hz. Use 314 if the Input

frequency is 50 Hz.

The controller is self protected from normal AC line transients and surges provided input impedance

from the AC line is at least 3% (voltage drop at the input is 3%minimum when the control draws

rated input current). Additional external protection may be required if high energy surges are present

on the incoming power source. These surges could be caused by sharing a power source with arc

welding equipment, large motors being started across the line, or other industrial equipment

requiring large surge currents. To prevent control damage due to power source disturbances the

following should be considered:

a. Connect the control on a feeder line with a line impedance of 3% minimum.

b. Supply power to the control through a 3% minimum impedance line reactor or

transformer.

Line reactors serve several purposes:

1) minimize voltage spikes from the power line that may cause the control to trip on over-

voltage spikes.

2) minimize voltage harmonics from the control to the power line.

3) provide additional short circuit capability at the control.

CAUTION: DO NOT USE POWER FACTOR CORRECTION CAPACITORS ON THE INPUT

POWER LINES TO THE CONTROL OR DAMAGE TO THE CONTROL MAY

RESULT.

2-2 INSTALLATION

MN723H-10/95 11/28/95 1:07 AM Page 14 (Black plate)

Table 2.0A Input Current Requirements - Series 23H Stock Products

2-3INSTALLATION

Catalog Number Line Voltage Input Current

SD23H2A03-E 230 6.8

SD23H2A04-E 230 9.6

SD23H2A07-E 230 15.2

SD23H2A10-E 230 15.2

SD23H2A15-E 230 28

SD23H2A22-E 230 28

SD23H2A30-ER 230 54

SD23H2A45-ER 230 68

SD23H2A55-ER 230 54

SD23H4A02-E 460 4.8

SD23H4A04-E 460 7.6

SD23H4A05-E 460 7.6

SD23H4A08-E 460 14

SD23H4A11-E 460 14

SD23H4A15-ER 460 27

SD23H4A22-ER 460 34

SD23H4A30-ER 460 34

MN723H-10/95 11/28/95 1:07 AM Page 15 (Black plate)

AC Power Connections

The control requires input power protection in the form of either a circuit breaker or fuses. Circuit

breakers are recommended. See Table 2.1 for fuse and breaker sizing. Connect the fused three

phase AC power lines to the input power terminals L1, L2, and L3. The phase rotation of the

incoming power source is unimportant as the control is not phase sensitive.

Figure 2-1 Series 23H Control with Cover Removed

2-4 INSTALLATION

DS1225Y-200

NONVOLATILE SRAM

9232D1 025313

DALLAS

59312

PC 16880CN

NE18550 FN

PATENTED

AG

X0-54B

3.6864 MHz

Dale

93-40

C7

04

C8

U6

C14

C10

C11

C12

C13

OTHER

RS232

JP3

2 WIRE

4 WIRE

C9

05

S1

SERIAL NO.

1 2 3 4 5 6 7 8

C6

C2

C3

C1

C4

+

U1

C5

VR1

U8

1

9

J4

19

29

VR1

J2

X1

RXD16

BALDOR SWEO DRIVE

SERIAL NO.

U10

ASSY NO 00839

JP1

U10

U9

Optional

Expansion Board

Control Board

J1 Control Connections

L1 L2 L3 T1 T2 T3 B+/R1 R2

(Labeled B+ and B- for

the “EO” controls

Main Circuit Connections

Control

Transformer T1

Keypad Connector

Software EPROMS

(Example shown is the “C” size controller. Other enclosure sizes vary

slightly in terminal sizes, transformer location, etc.

Power Ground

Motor Ground

JP1 Jumper

for 4-20mA

D1

D2

GND

Braking Logic

connections for

size C,D,E,F

“EO” Controls

(Not present on

Size A and B, “E”

Controls)

MN723H-10/95 11/28/95 1:07 AM Page 16 (Black plate)

Wiring and Protective Devices

This control must be provided with a suitable input power protection device. Use the recommended

fuses or circuit breaker listed in Tables which follow. Input and output wire size is based on the use of

75 degree C rated copper conductor wire. The table is specified for NEMA B motors.

Circuit Breaker 3 phase, thermal magnetic. Equal to GE type THQ or

TEB for 230 VAC or GE type TED for 460 VAC.

Fast Action Fuses Buss KTN on 230 VAC, Buss KTS on 460 VAC or equivalent.

Time Delay Fuses Buss FRN on 230 VAC or Buss FRS on 460 VAC or equivalent.

2-5INSTALLATION

MN723H-10/95 11/28/95 1:07 AM Page 17 (Black plate)

Table 2.1A Series 23H Stock Product Wire Size and Protection Devices

230VAC Controls

Catalog No. Max CT Input Input Fuse Input Fuse Wire Gauge

HP Breaker Fast Acting Time Delay AWG

SD23H2A03-E 1 15A 15A 15A 14

SD23H2A04-E 2 20A 20A 15A 14

SD23H2A07-E 3 30A 30A 15A 14

SD23H2A10-E 5 40A 40A 20A 12

SD23H2A15-E 7.5 60A 60A 30A 10

SD23H2A22-E 10 80A 80A 40A 8

SD23H2A30-ER 15 60A 60A 60A 4

SD23H2A45-ER 20 75A 75A 75A 3

SD23H2A55-ER 25 100A 100A 100A 2

NOTE: ALL WIRE SIZES BASED ON 75° C COPPER WIRE, 40°C AMBIENT, 3% LINE

IMPEDANCE. HIGHER TEMPERATURE SMALLER GAUGE WIRE MAY BE USED

PER NEC AND LOCAL CODES.

2-6 INSTALLATION

MN723H-10/95 11/28/95 1:08 AM Page 18 (Black plate)

Table 2.1B Series 23H Product Wire Size and Protection Devices (Continued)

460VAC Controls

Catalog No. Max CT Input Input Fuse Input Fuse Wire Gauge

HP Breaker Fast Acting Time Delay AWG

SD23H4A02-E 2 10A 10A 10A 14

SD23H4A04-E 3 15A 15A 15A 14

SD23H4A05-E 5 20A 20A 15A 14

SD23H4A08-E 7.5 30A 30A 15A 14

SD23H4A11-E 10 40A 20A 20A 12

SD23H4A15-ER 15 30A 30A 30A 8

SD23H4A22-ER 20 40A 40A 40A 8

SD23H4A30-ER 25 50A 50A 50A 6

NOTE: ALL WIRE SIZES BASED ON 75° C COPPER WIRE, 40°C AMBIENT, 3% LINE

IMPEDANCE. HIGHER TEMPERATURE SMALLER GAUGE WIRE MAY BE USED

PER NEC AND LOCAL CODES.

2-7INSTALLATION

MN723H-10/95 11/28/95 1:08 AM Page 19 (Black plate)

Table 2.2A Series 23H Stock Single Phase Rating Wire Size and Protection Devices

230 VAC Controls

Catalog No. Max CT Input Input Fuse Input Fuse Wire Gauge

HP Breaker Fast Acting Time Delay AWG

SD23H2A03-E 1 15A 15A 15A 14

SD23H2A04-E 2 15A 15A 15A 14

SD23H2A07-E 3 15A 15A 15A 14

SD23H2A10-E 5 15A 15A 15A 14

SD23H2A15-E 7.5 20A 20A 20A 12

SD23H2A22-E 10 30A 30A 30A 10

SD23H2A30-ER 15 40A 40A 40A 8

SD23H2A45-ER 20 60A 60A 60A 4

SD23H2A55-ER 25 75A 75A 75A 4

NOTE: ALL WIRE SIZES BASED ON 75° C COPPER WIRE, 40°C AMBIENT, 3% LINE

IMPEDANCE. HIGHER TEMPERATURE SMALLER GAUGE WIRE MAY BE USED

PER NEC AND LOCAL CODES.

2-8 INSTALLATION

MN723H-10/95 11/28/95 1:08 AM Page 20 (Black plate)

Table 2.2B Series 23H Custom Single Phase Rating Product Wire Size and Protection

Devices

460 VAC Controls

Catalog No. Max CT Input Input Fuse Input Fuse Wire Gauge

HP Breaker Fast Acting Time Delay AWG

SD23H4A02-E 2 15A 15A 15A 14

SD23H4A04-E 3 15A 15A 15A 14

SD23H4A05-E 5 15A 15A 15A 14

SD23H4A08-E 7.5 15A 15A 15A 14

SD23H4A11-E 10 15A 15A 15A 14

SD23H4A15-ER 15 25A 25A 25A 10

SD23H4A22-ER 20 30A 30A 30A 8

SD23H4A30-ER 25 40A 40A 40A 8

NOTE: ALL WIRE SIZES BASED ON 75° C COPPER WIRE, 40°C AMBIENT, 3% LINE

IMPEDANCE. HIGHER TEMPERATURE SMALLER GAUGE WIRE MAY BE USED

PER NEC AND LOCAL CODES.

2-9INSTALLATION

MN723H-10/95 11/28/95 1:08 AM Page 21 (Black plate)

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Baldor SD23H2A04-E Installation & Operating Manual

Baldor SD23H2A04-E Installation & Operating Manual

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