Original Operating Instructions
Document no.: 150000732_00_enV.3
Precision Forage Harvester
BiG X 630
From machine no.: 942856
2
Original Operating Instructions 150000732_00_en
BiG X 630
Contact
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Straße 10
48480 Spelle
Germany
Phone main office + 49 (0) 59 77/935-0
Fax main office + 49 (0) 59 77/935-339
Fax spare part storage inland + 49 (0) 59 77/935-239
Fax spare part storage export + 49 (0) 59 77/935-359
E-mail [email protected]
Internet www.landmaschinen.krone.de
Information for enquiries and orders
Type
Vehicle identification number
Year of manufacture
Contact data of your dealer
Contents
Original Operating Instructions 150000732_00_en
BiG X 630 3
1 Information on This Document............................................................................................... 12
1.1 Validity ....................................................................................................................................... 12
1.2 Re-ordering................................................................................................................................ 12
1.3 Applicable documents................................................................................................................ 12
1.4 Target group of this document................................................................................................... 12
1.5 How to use this document ......................................................................................................... 12
1.5.1 Directories and references......................................................................................................... 12
1.5.2 Information on direction ............................................................................................................. 13
1.5.3 Term “machine”.......................................................................................................................... 13
1.5.4 Figures....................................................................................................................................... 13
1.5.5 Scope of the document.............................................................................................................. 13
1.5.6 Means of representation ............................................................................................................ 13
2 Safety ........................................................................................................................................ 16
2.1 Intended use .............................................................................................................................. 16
2.2 Service life of the machine......................................................................................................... 16
2.3 Basic safety instructions ............................................................................................................ 16
2.3.1 Importance of operating instructions.......................................................................................... 17
2.3.2 Staff qualification ....................................................................................................................... 17
2.3.3 Children in danger ..................................................................................................................... 17
2.3.4 Connecting the machine ............................................................................................................ 17
2.3.5 Structural modifications on the machine.................................................................................... 18
2.3.6 Additional equipment and spare parts ....................................................................................... 18
2.3.7 Jobs on the machine.................................................................................................................. 18
2.3.8 Operational safety: Technically sound condition ....................................................................... 19
2.3.9 Danger zones ............................................................................................................................ 20
2.3.10 Ensuring functionality of safety devices..................................................................................... 22
2.3.11 Personal protective equipment .................................................................................................. 22
2.3.12 Safety markings on the machine ............................................................................................... 22
2.3.13 Road safety................................................................................................................................ 23
2.3.14 Parking the machine safely ....................................................................................................... 23
2.3.15 Consumables............................................................................................................................. 24
2.3.16 Chemicals .................................................................................................................................. 24
2.3.17 Dangers arising from environment............................................................................................. 25
2.3.18 Sources of danger on the machine............................................................................................ 26
2.3.19 Dangers in connection with certain activities: climbing up and down ........................................ 27
2.3.20 Dangers in connection with certain activities: Working on the machine .................................... 28
2.3.21 Dangers in connection with certain activities: checking and charging batteries ........................ 29
2.3.22 Dangers in connection with certain activities: working on wheels and tyres.............................. 29
2.3.23 Behaviour in dangerous situations and in case of accidents ..................................................... 29
2.4 Safety routines........................................................................................................................... 30
2.4.1 Shutting down and safeguarding the machine........................................................................... 30
2.4.2 Securing raised machine and machine parts against lowering.................................................. 30
2.4.3 Safely perform oil level check, oil and filter element change. .................................................... 31
2.5 Safety labels on the machine..................................................................................................... 31
2.6 Safety equipment ...................................................................................................................... 45
2.6.1 Ladders...................................................................................................................................... 45
2.6.2 Main battery switch .................................................................................................................... 46
2.6.3 Fire extinguisher ........................................................................................................................ 47
2.6.4 Emergency exit .......................................................................................................................... 48
2.6.5 Wheel chocks............................................................................................................................. 48
2.6.6 Seat switch in driver's seat ........................................................................................................48
2.6.7 Quick-stop switch....................................................................................................................... 49
2.6.8 Quick-stop switch grinding control unit ...................................................................................... 49
2.6.9 Lighting on ladder cabin and ladder right................................................................................... 50
3 Data memory ............................................................................................................................ 52
4 Machine Description................................................................................................................ 53
4.1 Machine overview ...................................................................................................................... 53
4.2 Labelling .................................................................................................................................... 54
4.3 Function description chopping crops ......................................................................................... 55
4.4 Released headers...................................................................................................................... 55
Contents
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Original Operating Instructions 150000732_00_en
BiG X 630
4.5 Lighting outside.......................................................................................................................... 56
4.6 Maintenance lighting.................................................................................................................. 57
5 Technical Data.......................................................................................................................... 58
5.1 Technical data of the machine .................................................................................................. 58
5.2 Total weights and axle loads .................................................................................................... 61
5.3 Consumables............................................................................................................................. 63
5.4 Tyres.......................................................................................................................................... 66
6 Control and Display Elements................................................................................................ 68
6.1 Overview of operating elements ................................................................................................ 68
6.2 Control and display elements on the steering column ............................................................... 69
6.3 Light control unit ....................................................................................................................... 69
6.3.1 Switching and saving working lights via “Memory” key.............................................................. 71
6.4 Automatic climate control/heating.............................................................................................. 71
6.5 Operating elements on control lever.......................................................................................... 73
6.6 Control and display elements on the keypad............................................................................. 76
6.7 Main mode switch ...................................................................................................................... 78
6.8 Ignition lock................................................................................................................................ 79
6.9 Parking brake............................................................................................................................. 79
6.10 Additional keypad (optional) ...................................................................................................... 80
6.11 Cigarette lighter/socket 24 V...................................................................................................... 81
6.12 Socket 12 V ............................................................................................................................... 82
6.13 Diagnostic socket ISOBUS/diagnostic socket KRONE.............................................................. 82
6.14 Socket for cooling box ............................................................................................................... 83
6.15 USB port ................................................................................................................................... 83
6.16 Grinding control unit................................................................................................................... 83
6.17 Connecting elements ................................................................................................................. 85
6.18 Tow coupling.............................................................................................................................. 85
6.19 Ladders...................................................................................................................................... 86
6.19.1 Opening and closing flaps ........................................................................................................ 86
6.19.2 Side flap right............................................................................................................................. 87
6.19.3 Side flap left ............................................................................................................................... 87
6.19.4 Tailgate engine compartment .................................................................................................... 87
7 Terminal.................................................................................................................................... 88
7.1 Display design ........................................................................................................................... 88
7.2 Description display..................................................................................................................... 89
7.3 Navigation module .................................................................................................................... 90
7.4 Value input field ......................................................................................................................... 91
7.5 Selection box ............................................................................................................................. 93
8 Terminal - Basic Screen .......................................................................................................... 94
8.1 Main display area for engine and driving data .......................................................................... 94
8.2 Traction drive indicator lights ..................................................................................................... 96
8.3 Information area......................................................................................................................... 98
8.4 Direct input “Field mode” ........................................................................................................... 98
8.4.1 Temporarily changing working width or number of rows .......................................................... 99
8.4.2 Changing header speed ......................................................................................................... 100
8.4.3 Changing chop length ............................................................................................................. 100
8.4.4 Changing default value of lifting unit control ........................................................................... 101
8.4.5 Changing Corn Conditioner Roller Distance............................................................................ 101
8.5 Status line ................................................................................................................................ 102
8.6 Malfunctions indicated on malfunction warning panel ............................................................. 106
8.6.1 Fault lights - urea tank filling level............................................................................................ 107
8.6.2 Fault lights - Urea quality ......................................................................................................... 107
8.6.3 Fault lights - error or manipulation on urea system ................................................................. 108
8.7 Keys in the title bar .................................................................................................................. 110
8.7.1 “Counters” menu...................................................................................................................... 110
8.7.2 “Error” menu............................................................................................................................. 117
8.7.3 Main menu ............................................................................................................................... 121
9 Terminal - Menus ................................................................................................................... 122
Contents
Original Operating Instructions 150000732_00_en
BiG X 630 5
9.1 Overview of menu structure..................................................................................................... 122
9.2 Bringing up menu level ............................................................................................................ 126
9.3 Navigating in menus ................................................................................................................ 127
9.3.1 Changing/saving parameter..................................................................................................... 127
9.4 “Diagnostics” menu explanation .............................................................................................. 128
9.5 “Cabin” main menu .................................................................................................................. 130
9.5.1 “Terminal” menu....................................................................................................................... 130
9.5.2 “Armrest” menu........................................................................................................................ 131
9.5.3 “Control Lever” menu............................................................................................................... 132
9.5.4 “Background Lighting” menu.................................................................................................... 132
9.5.5 “Control Unit Versions” menu .................................................................................................. 133
9.5.6 “Remote Maintenance” menu ................................................................................................. 134
9.6 “Central Lubrication” main menu ............................................................................................ 135
9.7 “Crop Flow” main menu .......................................................................................................... 136
9.7.1 “Header” menu......................................................................................................................... 136
9.7.2 “Header Drive” menu ............................................................................................................... 137
9.7.3 “AutoScan” menu (optional)..................................................................................................... 137
9.7.4 “Intake” menu........................................................................................................................... 138
9.7.5 “Metal Detection” menu ........................................................................................................... 139
9.7.6 “RockProtect” menu (optional)................................................................................................. 139
9.7.7 “Lifting Unit” menu ................................................................................................................... 140
9.7.8 “Grinding Device” menu........................................................................................................... 141
9.7.9 “Counterblade” menu............................................................................................................... 143
9.7.10 “Main Coupling” menu ............................................................................................................. 143
9.7.11 “Corn Conditioner” menu ......................................................................................................... 144
9.7.12 “Discharge Accelerator” menu ................................................................................................. 146
9.7.13 “AgriNIR Moisture Measurement” menu (optional) .................................................................. 147
9.7.14 “Moisture Measurement” menu (optional)................................................................................ 147
9.7.15 “CropControl” menu (optional) ................................................................................................. 148
9.7.16 “External Silage Additives Unit” menu (optional) ..................................................................... 149
9.7.17 “Internal Silage Additives Unit” menu (optional) ...................................................................... 150
9.8 “Spout” main menu .................................................................................................................. 151
9.9 “Engine” main menu ................................................................................................................ 152
9.9.1 “Diesel Engine” menu .............................................................................................................. 153
9.9.2 “ConstantPower” menu ........................................................................................................... 154
9.10 “Hydraulics” main menu........................................................................................................... 154
9.10.1 “Header Locking” menu .......................................................................................................... 155
9.10.2 “Work Hydraulics” menu .......................................................................................................... 155
9.10.3 “Auxiliary Hydraulics” menu ..................................................................................................... 156
9.11 “Drive Functions” main menu................................................................................................... 156
9.11.1 “Automatic Steering System” menu ......................................................................................... 157
9.11.2 “Traction Drive” Menu .............................................................................................................. 157
9.11.3 “Additional Axle” menu............................................................................................................. 158
9.11.4 “Rear Axle” menu..................................................................................................................... 158
9.12 “Season Settings” menu .......................................................................................................... 159
9.13 “User Administration” menu ..................................................................................................... 160
10 Initial operation ...................................................................................................................... 161
10.1 Checklist for initial operation.................................................................................................... 161
10.2 Mounting warning panels in operating position........................................................................ 162
10.3 Mounting fire extinguisher........................................................................................................ 162
10.4 Mounting licence plate ............................................................................................................. 163
10.5 Mounting parts dit “Additional Mandatory Driving Light” .......................................................... 163
11 Start-up ................................................................................................................................... 168
11.1 Check before start-up .............................................................................................................. 168
12 Start-up grass mode/direct cut header ............................................................................... 170
12.1 Removing corn conditioner ...................................................................................................... 171
12.2 Removing grass channel, if installed ....................................................................................... 175
12.3 Installing terminal strip ............................................................................................................. 176
12.4 Installing grass channel ........................................................................................................... 176
12.5 Adjusting ventilation slot .......................................................................................................... 177
Contents
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Original Operating Instructions 150000732_00_en
BiG X 630
12.6 Setting Lifting Unit Hydraulics.................................................................................................. 178
12.7 Removing grain capture sheet................................................................................................. 179
12.8 Removing spout extension ...................................................................................................... 180
12.9 Removing rear weight.............................................................................................................. 182
12.10 Removing additional axle......................................................................................................... 184
13 Start-up - Maize Mode............................................................................................................ 191
13.1 Removing the grass channel ................................................................................................... 192
13.2 Removing terminal strip ........................................................................................................... 192
13.3 Installing corn conditioner ........................................................................................................ 193
13.4 Adjusting ventilation slot .......................................................................................................... 197
13.5 Mounting grain capture sheet .................................................................................................. 198
13.6 Mounting spout extension........................................................................................................ 198
13.7 Attaching rear weight ............................................................................................................... 203
13.8 Mounting additional axle .......................................................................................................... 206
14 Start-up Grass Mode/Maize Mode for Transition Period.................................................... 215
14.1 Installing grass channel ........................................................................................................... 217
14.2 Installing corn conditioner ........................................................................................................ 218
14.3 Connecting corn conditioner to grass channel......................................................................... 220
14.4 Switching from grass to maize mode....................................................................................... 221
14.5 Adjusting ventilation slot .......................................................................................................... 225
14.6 Switching from maize to grass mode....................................................................................... 226
14.7 Adjusting ventilation slot .......................................................................................................... 230
15 Start-up - Mounting and Dismounting EasyFlow................................................................ 232
15.1 Mounting EasyFlow ................................................................................................................. 233
15.1.1 Preparing intake....................................................................................................................... 233
15.1.2 Connecting EasyFlow .............................................................................................................. 233
15.1.3 Checking seal on adapter frame.............................................................................................. 235
15.1.4 Connecting hydraulic lines....................................................................................................... 236
15.1.5 Moving parking supports right/left into transport position ........................................................ 237
15.2 Removing EasyFlow ................................................................................................................ 237
15.3 Putting Down EasyFlow........................................................................................................... 239
16 Start-up Mounting and Dismounting EasyCollect .............................................................. 240
16.1 Mounting EasyCollect .............................................................................................................. 241
16.1.1 Preparing intake....................................................................................................................... 241
16.1.2 Connecting EasyCollect........................................................................................................... 241
16.1.3 Connecting hydraulic lines....................................................................................................... 244
16.1.4 Moving parking supports right/left into transport position ........................................................ 245
16.2 Removing EasyCollect............................................................................................................. 245
16.3 Putting down EasyCollect ....................................................................................................... 246
17 Start-up Mounting and Dismounting XDisc......................................................................... 248
17.1 Mounting XDisc........................................................................................................................ 249
17.1.1 Preparing intake....................................................................................................................... 249
17.1.2 Connecting XDisc .................................................................................................................... 249
17.1.3 Moving parking supports right/left into transport position ........................................................ 251
17.2 Removing XDisc ...................................................................................................................... 252
17.3 Putting down XDisc.................................................................................................................. 253
18 Driving and Transport ........................................................................................................... 254
18.1 Transport/road travel ............................................................................................................... 254
18.2 Starting engine......................................................................................................................... 254
18.2.1 Observing warning lights ......................................................................................................... 256
18.3 Behaviour after the engine has stalled .................................................................................... 257
18.4 Starting by using a back-up battery ......................................................................................... 257
18.5 Starting up machine................................................................................................................. 258
18.5.1 Setting the acceleration behaviour .......................................................................................... 259
18.5.2 Notes on driving the machine .................................................................................................. 259
18.5.3 Driving forwards and stopping ................................................................................................. 260
18.5.3.1 Cruise control........................................................................................................................... 260
Contents
Original Operating Instructions 150000732_00_en
BiG X 630 7
18.5.4 Driving backward and stopping................................................................................................ 261
18.6 Stopping the machine .............................................................................................................. 262
18.6.1 Stopping machine by using control lever ................................................................................. 262
18.6.2 Stopping machine with the service brake ................................................................................ 263
18.7 Applying parking brake ............................................................................................................ 264
18.8 Switching off engine................................................................................................................. 265
18.9 Parking the machine ................................................................................................................ 265
18.10 Preparing the machine for road travel ..................................................................................... 266
18.10.1 Transport position .................................................................................................................... 267
18.10.2 Moving header to transport position ........................................................................................ 267
18.10.3 Moving intake into transport position ....................................................................................... 269
18.10.4 Swivelling spout into transport position.................................................................................... 269
18.11 Towing the machine................................................................................................................. 270
18.11.1 Releasing the parking brake manually..................................................................................... 271
18.12 Preparing the machine for shipment........................................................................................ 272
19 General operation ................................................................................................................. 274
19.1 Lighting .................................................................................................................................... 274
19.1.1 Light control unit ..................................................................................................................... 274
19.1.1.1 Switching and saving working lights via “Memory” key............................................................ 275
19.1.2 Maintenance lighting................................................................................................................ 275
19.1.3 Warning beacons..................................................................................................................... 276
19.1.4 Interior lighting ......................................................................................................................... 276
19.2 Wiper on left/on right................................................................................................................ 277
19.3 Setting mirror ........................................................................................................................... 277
19.3.1 Setting the outside mirrors....................................................................................................... 277
19.3.2 Setting the anti-collision mirror ................................................................................................ 278
19.3.3 Switching mirror heating on/off ................................................................................................ 278
19.4 Manual settings in the cab ....................................................................................................... 278
19.4.1 Inside mirror............................................................................................................................. 278
19.4.2 Monitor for camera monitoring (optional)................................................................................. 279
19.4.3 Sun visor.................................................................................................................................. 279
19.4.4 Adjustable fan nozzles ............................................................................................................ 279
19.5 Operation of automatic climate control .................................................................................... 280
19.5.1 Switching on the system .......................................................................................................... 280
19.5.2 Setting cabin temperature........................................................................................................ 280
19.5.3 Switching air conditioning mode on/off .................................................................................... 281
19.5.4 Switching REHEAT mode on/off.............................................................................................. 281
19.5.5 Manually setting the evaporator fan speed.............................................................................. 282
19.5.6 Switching temperature display to °Fahrenheit ........................................................................ 283
19.5.7 Malfunctions indicated on display ............................................................................................ 284
19.6 Opening doors and windows of cabin ..................................................................................... 285
19.7 Air comfort seat........................................................................................................................ 286
19.7.1 Operating the air-cushioned comfort seat (for standard version) ............................................ 286
19.7.2 Operating the air-cushioned comfort seat (for ACTIVO version) ............................................. 289
19.8 Instructional seat...................................................................................................................... 293
19.9 Setting the terminal.................................................................................................................. 293
19.10 Steering column adjustment .................................................................................................... 294
19.11 Drawer for first-aid kit and operating instructions .................................................................... 295
19.12 Activating horn ......................................................................................................................... 295
19.13 Switching direction indicators on/off ........................................................................................ 295
19.14 Switching parking light/dipped beam on/off ............................................................................. 296
19.15 Switching full beam on/off........................................................................................................ 297
19.16 Actuating headlamp flasher ..................................................................................................... 297
19.17 Switching windshield wipers on/off ......................................................................................... 298
19.18 Switching hazard lights on/off .................................................................................................. 299
19.19 Actuating service brake ........................................................................................................... 299
20 Field Mode Operation ............................................................................................................ 300
20.1 Raising and lowering intake..................................................................................................... 300
20.2 Aligning pendulum tube horizontally ........................................................................................ 301
20.3 Releasing header locking ........................................................................................................ 302
Contents
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Original Operating Instructions 150000732_00_en
BiG X 630
20.4 Trailer operation....................................................................................................................... 303
20.4.1 Connecting trailer..................................................................................................................... 303
20.4.2 Disconnecting trailer ................................................................................................................ 304
20.5 Additional axle (optional) ......................................................................................................... 305
20.5.1 Maize mode ............................................................................................................................. 305
20.5.2 Grass mode ............................................................................................................................. 305
20.5.3 XDisc operating mode ............................................................................................................. 306
20.6 Silage additives unit (optional)................................................................................................. 306
20.6.1 Silage additives unit (internal).................................................................................................. 306
20.6.2 Connecting additional silage additives unit (external).............................................................. 308
20.7 Field mode on slopes............................................................................................................... 308
20.8 Fast change of direction of travel (fast reversing).................................................................... 308
20.9 Operating intake/header .......................................................................................................... 309
20.10 Lifting unit control..................................................................................................................... 310
20.11 Setting spout ........................................................................................................................... 313
20.12 Adjusting discharge distance ................................................................................................... 313
20.13 TractionControl/Traction control system .................................................................................. 314
20.14 Automatic steering system (optional)....................................................................................... 315
20.15 Setting chop length .................................................................................................................. 317
20.16 Metal detection ........................................................................................................................ 318
20.17 RockProtect/rock detection (optional)...................................................................................... 320
20.18 ConstantPower/load limit control (optional) ............................................................................. 320
20.19 AutoScan (optional) ................................................................................................................. 321
20.20 CropControl (Optional)............................................................................................................. 322
20.21 Removing crop blockages in area of crop flow ........................................................................ 323
21 Settings................................................................................................................................... 328
21.1 Optimising crop flow................................................................................................................. 328
21.2 Optimising discharge capacity of machine .............................................................................. 329
21.2.1 Adjusting overhang of chopping blades................................................................................... 329
21.2.2 Setting drum base ................................................................................................................... 329
21.2.3 Setting rear wall of discharge accelerator................................................................................ 332
21.2.4 Setting retaining bolt of grass channel/corn conditioner locking.............................................. 337
22 Maintenance - General Information...................................................................................... 339
22.1 Maintenance table ................................................................................................................... 340
22.1.1 Maintenance - once after 1 hour ............................................................................................. 340
22.1.2 Maintenance - once after 4 hours ............................................................................................ 340
22.1.3 Maintenance - once after 10 hours .......................................................................................... 340
22.1.4 Maintenance - six times after 10 hours each ........................................................................... 340
22.1.5 Maintenance - Once after 50 hours ......................................................................................... 340
22.1.6 Maintenance - once after 1,000 km ......................................................................................... 341
22.1.7 Maintenance - Before the beginning of the season ................................................................. 341
22.1.8 Maintenance - Every 10 hours, but at least once a day........................................................... 342
22.1.9 Maintenance - weekly .............................................................................................................. 343
22.1.10 Maintenance - Every 50 hours................................................................................................. 343
22.1.11 Maintenance - every 100 hours ............................................................................................... 344
22.1.12 Maintenance - every 250 hours ............................................................................................... 344
22.1.13 Maintenance - Every 500 hours............................................................................................... 344
22.1.14 Maintenance - every 1,000 hours but at least at the end of the season .................................. 346
22.1.15 Maintenance - every 3 years ................................................................................................... 346
22.1.16 Maintenance - Every 6 years ................................................................................................... 346
22.1.17 Maintenance - as required ....................................................................................................... 346
22.2 Tightening torques ................................................................................................................... 348
22.3 Compressed air connections to clean with compressed air..................................................... 349
23 Maintenance – before the beginning of new season.......................................................... 351
23.1 Before the beginning of the new harvest season..................................................................... 351
24 Maintenance - Engine............................................................................................................ 352
24.1 Engine overview ..................................................................................................................... 353
24.2 Dirt deposits in engine compartment ....................................................................................... 353
24.3 Cleaning engine compartment with compressed air................................................................ 354
Contents
Original Operating Instructions 150000732_00_en
BiG X 630 9
24.4 Engine oil level......................................................................................................................... 354
24.4.1 Checking engine oil level ........................................................................................................ 354
24.4.2 Topping up engine oil .............................................................................................................. 355
24.5 Fuel prefilter/water separator................................................................................................... 356
24.6 Changing urea filter inserts...................................................................................................... 357
24.7 Refuelling................................................................................................................................. 359
24.8 Topping up urea solution ......................................................................................................... 360
24.9 Venting fuel system ................................................................................................................. 361
24.10 Checking fuel lines................................................................................................................... 362
24.11 Engine coolant ......................................................................................................................... 362
24.12 Checking engine coolant ......................................................................................................... 363
24.13 Checking engine piping ........................................................................................................... 365
24.13.1 Checking tubing in the cooling and heating system................................................................. 365
24.13.2 Checking tubing in engine cooling system............................................................................... 365
24.13.3 Checking pipework in air intake and charge air ....................................................................... 366
24.14 Cleaning air filter...................................................................................................................... 366
24.15 Replacing safety cartridge ....................................................................................................... 367
25 Maintenance – Compressed Air System ............................................................................. 368
25.1 Checking compressed air reservoir ......................................................................................... 368
25.1.1 Checking drain valve ............................................................................................................... 369
25.1.2 Tightening tensioning belts ...................................................................................................... 369
26 Maintenance – Basic Machine .............................................................................................. 370
26.1 Checking/refilling windscreen washer system ......................................................................... 370
26.2 Maintaining air conditioning and heating ................................................................................. 371
26.2.1 Components of air conditioning ............................................................................................... 371
26.2.2 Refrigerant ............................................................................................................................... 371
26.2.3 Pressure switch........................................................................................................................ 372
26.2.4 Collector/dryer.......................................................................................................................... 372
26.2.5 Filling quantities of consumables air conditioning.................................................................... 372
26.2.6 Checking the condition and filling quantity of refrigerant ........................................................ 373
26.2.7 Replacing/cleaning fresh air filter............................................................................................. 373
26.2.8 Changing/cleaning circulation filter .......................................................................................... 374
26.3 Cleaning cooler and cooler compartment ................................................................................ 375
26.4 Draining coolant....................................................................................................................... 375
26.5 Maintaining chassis ................................................................................................................. 376
26.5.1 Checking attachment of steering cylinder................................................................................ 376
26.5.2 Checking fitting of track rod ..................................................................................................... 377
26.6 Maintaining rear axle of front wheel drive ............................................................................... 377
26.6.1 Checking hub cover of rear axle .............................................................................................. 377
26.6.2 Checking hub bearing of rear axle........................................................................................... 377
26.7 Maintaining brake (Bosch) ....................................................................................................... 378
26.8 Maintaining belt drives ............................................................................................................ 379
26.8.1 Checking pulley ....................................................................................................................... 380
26.8.2 Checking kraftband.................................................................................................................. 380
26.8.3 Checking the belt tension ........................................................................................................ 381
26.9 Maintaining tyres ..................................................................................................................... 383
26.9.1 Checking/maintaining tyres...................................................................................................... 383
26.9.2 Fastening wheels..................................................................................................................... 384
26.9.3 Running direction of tyres ........................................................................................................ 384
26.9.4 Changing tyre size ................................................................................................................... 385
26.10 Maintaining tow coupling ......................................................................................................... 385
27 Maintenance – Feed System................................................................................................. 387
27.1 Removing intake unit with mounting cart ................................................................................. 387
27.2 Mounting intake unit with installation cart ................................................................................ 390
27.3 Removing intake unit with header............................................................................................ 392
27.4 Mounting intake unit with header ............................................................................................. 395
27.5 Grinding chopping blades ........................................................................................................ 398
27.6 Readjusting or replacing grinding stone .................................................................................. 403
27.6.1 Checking grinding stone .......................................................................................................... 404
27.6.2 Readjusting grinding stone ...................................................................................................... 405
Contents
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Original Operating Instructions 150000732_00_en
BiG X 630
27.6.3 Replacing grinding stone ......................................................................................................... 407
27.7 Readjusting or changing chopping blades............................................................................... 409
27.8 Working with half the number of chopping blades ................................................................... 420
27.9 Turning or replacing counterblade ........................................................................................... 420
27.10 Turning or replacing conveyor bars of pre-compression roller ................................................ 422
27.11 Changing conveyor bars on feed roller.................................................................................... 423
27.12 Adjusting distance from scraper to smooth roller..................................................................... 423
27.13 Setting the gap compression roller-scraper ............................................................................. 425
27.14 Setting the tension springs of intake unit ................................................................................. 426
28 Maintenance - Crop Track .................................................................................................... 428
28.1 Access points to crop track...................................................................................................... 428
28.1.1 Removing grass channel ......................................................................................................... 429
28.1.2 Installing grass channel ........................................................................................................... 430
28.1.3 Opening maintenance flap transfer shaft................................................................................. 430
28.1.4 Removing rear wall of discharge accelerator........................................................................... 430
28.1.5 Installing rear wall of discharge accelerator............................................................................. 431
28.1.6 Removing maintenance flap in channel support...................................................................... 431
28.1.7 Removing maintenance flap from spout .................................................................................. 432
28.2 Maintenance corn conditioner.................................................................................................. 432
28.3 Maintenance discharge accelerator......................................................................................... 433
28.3.1 Checking discharge scoops .................................................................................................... 433
28.3.2 Removing/installing discharge scoops..................................................................................... 433
28.3.3 Checking and adjusting discharge accelerator scraper ........................................................... 434
29 Maintenance - Hydraulic System.......................................................................................... 436
29.1 Pressure limiting valves ........................................................................................................... 436
29.2 Hydraulic oil ............................................................................................................................. 437
29.3 Maintaining hydraulic oil tank................................................................................................... 437
29.4 Changing the high-pressure filter............................................................................................. 438
30 Maintenance - Gearbox ......................................................................................................... 440
30.1 Overview of drives ................................................................................................................... 440
30.2 Maintaining transfer gearbox ................................................................................................... 441
30.3 Maintaining intermediate gearbox............................................................................................ 441
30.4 Maintaining angular gearbox ................................................................................................... 443
30.5 Maintaining bottom roller gearbox ........................................................................................... 444
30.6 Maintaining top roller gearbox ................................................................................................. 445
30.7 Maintaining wheel hub gearbox ............................................................................................... 446
30.7.1 Maintaining wheel hub gearbox front....................................................................................... 446
30.7.2 Maintaining rear wheel hub gearbox........................................................................................ 447
30.8 Maintaining auger gearbox ...................................................................................................... 449
30.9 Maintaining fan gearbox .......................................................................................................... 450
30.10 Maintaining bearing block of drive pump ................................................................................. 451
30.11 Maintaining power takeoff........................................................................................................ 451
31 Maintenance – Electrics ........................................................................................................ 453
31.1 Batteries................................................................................................................................... 454
31.1.1 Maintaining batteries................................................................................................................ 455
31.1.2 Charging batteries ................................................................................................................... 455
31.1.3 Replacing batteries ................................................................................................................. 457
31.2 Maintaining alternator .............................................................................................................. 459
31.3 Maintaining starter ................................................................................................................... 460
32 Maintenance - Lubrication .................................................................................................... 461
32.1 Lubricants ................................................................................................................................ 461
32.2 Lubricating universal shaft ....................................................................................................... 462
32.3 Lubrication chart - machine ..................................................................................................... 463
33 Maintenance – Central Lubrication System ....................................................................... 468
33.1 Overview of the Distributor Blocks of the Central Lubrication System..................................... 468
33.2 Filling the lubricant tank ........................................................................................................... 473
33.3 Lubricants ................................................................................................................................ 474
Contents
Original Operating Instructions 150000732_00_en
BiG X 630 11
33.4 Check filling level ..................................................................................................................... 475
33.5 Starting intermediate lubrication .............................................................................................. 475
33.6 Searching for the error in the central lubrication system ......................................................... 475
34 Malfunction, cause and remedy ........................................................................................... 477
34.1 Malfunction in the electrics/electronics .................................................................................... 477
34.1.1 Cable break, short circuit ......................................................................................................... 477
34.1.2 Overview fuses ........................................................................................................................ 479
34.1.3 Overview of control units ......................................................................................................... 483
34.1.4 Overview sensors .................................................................................................................... 485
34.1.5 Overview actuators .................................................................................................................. 488
35 Storage.................................................................................................................................... 491
36 Disposing of the Machine ..................................................................................................... 494
37 Index........................................................................................................................................ 495
38 Declaration of conformity ..................................................................................................... 509
1 Information on This Document
1.1 Validity
12
Original Operating Instructions 150000732_00_en
BiG X 630
1 Information on This Document
1.1 Validity
This document is valid for machines of type:
BiG X 630
All information, illustrations and technical data in this document correspond to the latest state at
the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
1.2 Re-ordering
If this document should become wholly or partially unusable, you can request a replacement
document by stating the document number mentioned on the cover sheet.
1.3 Applicable documents
To ensure that the machine is used safely and as intended, observe the following further
applicable documents:
• Operating instructions of diesel engine, MTU Friedrichshafen GmbH
• Fuel specification of diesel engine, MTU Friedrichshafen GmbH
• Maintenance instructions of diesel engine, MTU Friedrichshafen GmbH
• Operating instructions prefilter for diesel fuel, HYDAC
• Circuit diagram, KRONE
• Spare parts list, KRONE
1.4 Target group of this document
This document aims at the operators of the machine who fulfill the minimum requirements of
personnel qualification,refer to page17.
1.5 How to use this document
1.5.1 Directories and references
Contents/headers
The contents and headers in this document ensure quick orientation in the chapters.
Index
The index contains catchwords in alphabetical order which enable to find information on a
desired topic easily. The index can be found on the last pages of this document.
Cross references
Cross references to another place in the document or to another document are in the text with
page number.
Examples:
Information on This Document 1
How to use this document 1.5
Original Operating Instructions 150000732_00_en
BiG X 630 13
• Check all screws on the machine for firm attachment, refer to page13. (INFORMATION: If
you use this document in electronic form, you get to the stated page by clicking on the link.)
• For further information, please refer to the operating instructions of the universal shaft
manufacturer.
1.5.2 Information on direction
Information on direction in this document such as front, rear, right and left always applies in
direction of travel of the machine.
1.5.3 Term “machine”
Throughout the rest of this document, the “exact forage harvester” will also be referred to as the
“machine”.
1.5.4 Figures
The figures in this document do not always represent the exact machine type. The information
which refers to the figure always corresponds to the machine type of this document.
1.5.5 Scope of the document
In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
1.5.6 Means of representation
Icons in the text
The following means of representation (icons) are used to present the text more clearly:
This arrow characterizes an action step. Several arrows in a row identify a sequence of
actions to be performed step by step.
This icon identifies a prerequisite that has to be fulfilled to perform an action step or a
sequence of actions.
This arrow marks the intermediate result of an action step.
This arrow identifies the result of an action step or sequence of actions.
This bullet point identifies an enumeration. If the bullet point is intended, it identifies the
second level of the enumeration.
Icons in figures
The following icons can be used in the figures:
Icon Explanation
Reference sign for parts
Position of a part (e.g. move from pos. I to pos. II)
1 Information on This Document
1.5 How to use this document
14
Original Operating Instructions 150000732_00_en
BiG X 630
Icon Explanation
Dimensions (e.g. B = width, H = height, L = length)
Tighten screws with specified tightening torque using torque wrench.
Direction of motion
Direction of travel
open
closed
Magnification of display detail
Framings, dimension line, dimension line limitation, reference line for
visible parts or visible mounting material
Framings, dimension line, dimension line limitation, reference line for
covered parts or covered mounting material
Screen area to which is specifically pointed
Left-hand side of the machine
Right-hand side of the machine
Warning signs
Warnings of dangers are separated from the remaining text as warning signs and are identified
with a danger sign and signal words.
The warning signs must be read and the measures must be observed in order to prevent
personal injury.
Explanation of danger sign
This is the danger sign that warns of a risk of injury.
Please observe all notes marked with the danger sign in order to avoid injuries or death.
Explanation of signal words
DANGER
The signal word DANGER warns of a hazardous situation which will result in serious injuries
or death if the warning sign is ignored.
Information on This Document 1
How to use this document 1.5
Original Operating Instructions 150000732_00_en
BiG X 630 15
WARNING
The signal word WARNING warns of a hazardous situation which will result in serious injuries
or death if the warning sign is ignored.
CAUTION
The signal word CAUTION warns of a hazardous situation which will result in minor to
moderate injuries if the warning sign is ignored.
Example of a warning sign:
WARNING
Eye damage caused by flying dirt particles
When cleaning with compressed air, dirt particles are ejected at high speed and could get into
the eyes. Therefore eyes could be hurt.
Keep people away from the working area.
Wear suitable work clothes when performing cleaning work with compressed air (e.g. eye
protection).
Warnings of property damage and environmental damage
Warnings of property damage or environmental damage are separated from the remaining text
and marked with “Notice”.
Example:
NOTICE
Gearbox damage due to low oil level
The gearboxes could be damaged when the oil level is too low.
Check gearbox oil level at regular intervals and top up oil, if necessary.
Check gearbox oil level approx. 3 to 4 hours after the machine has been switched off.
Check oil level only when machine is in horizontal position.
Notices with information and recommendations
Additional information and recommendations for trouble-free and productive operation of the
machine are separated from the remaining text and marked with “Information”.
Example:
INFORMATION
Each safety label is provided with an order number and can be ordered directly from the
manufacturer or from the authorized specialist dealer.
2 Safety
2.1 Intended use
16
Original Operating Instructions 150000732_00_en
BiG X 630
2 Safety
2.1 Intended use
The machine is used to chop crops.
The crops designated for the intended use of this machine is in conjunction with
• a maize header for harvested stem-like crops,
• a direct cut header for mown stalk and leaf crops,
• a pick-up for picked up stalk and leaf crops,
• a header for smallwood crops from cut groves.
The machine is designed exclusively for use in agriculture and may only be used when
• all safety equipment is available according to the operating instructions and is in the
protective position.
• all safety instructions of the operating instructions are observed and complied with.
The machine must only be used by people who satisfy the personnel qualification requirements
designated by the machine manufacturer. refer to page17.
These operating instructions are part of the machine and must therefore be carried along while
the machine is used. The machine may be operated only when the operator has received
training and in compliance with these operating instructions.
If the machine is used for applications which are not described in these operating instructions,
this may result in serious injuries or death and damage to the machine and other property.
Unauthorized modifications to the machine may affect the properties of the machine or disrupt
the proper operation. For this reason, unauthorized modifications shall exclude any liability of
the manufacturer for consequential damage.
The intended use shall also include the adherence to the operating, maintenance and repair
conditions set by the manufacturer.
2.2 Service life of the machine
• The service life of this machine depends on appropriate operation and maintenance as well
as on operating conditions.
• Permanent operational readiness as well as long service life of the machine can be
achieved by following the instructions and notes of these operating instructions.
• After each season of use, the machine must be checked completely for wear and other
damage.
• Replace damaged and worn parts before placing the machine into service again.
• After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
• Theoretically, the service life of this machine is unlimited as all worn or damaged parts can
be replaced.
2.3 Basic safety instructions
Non-observance of safety instructions and warning signs
Failure to comply with the safety instructions and warning signs can lead to risk for people,
environment and property.
Safety 2
Basic safety instructions 2.3
Original Operating Instructions 150000732_00_en
BiG X 630 17
2.3.1 Importance of operating instructions
The operating instructions are an important document and a part of the machine. They are
aimed at the user and they contain safety-relevant information.
Only the procedures stated in the operating instructions are safe. If the operating instructions
are not observed, persons could be seriously injured or killed.
Read in full and observe the “Basic Safety Instructions” before the machine is used for the
first time.
Prior to work, read and observe the respective sections of the operating instructions.
Store the operating instructions and keep it ready.
Hand operating instructions on to following users.
2.3.2 Staff qualification
If the machine is improperly used, there is a risk of serious injuries or death. In order to avoid
accidents, each person working with the machine must fulfill the following minimum
requirements:
• The person is physically able to control the machine.
• The person is able to perform work with the machine safely which is explained within these
operating instructions.
• The person understands the functionality of the machine within the work to be performed
and is able to recognize and prevent the dangers of the work.
• The person has read the operating instructions and is able to implement accordingly the
information explained in the operating instructions.
• The person is familiar with the guidance of the vehicle.
• For road travel, the person has sufficient knowledge regarding road traffic rules as well as
regarding the prescribed driver’s license.
2.3.3 Children in danger
Children are not in a position to assess dangers and behave unpredictably.
Thus children are particularly at risk.
• Children are especially at risk when climbing up and down the machine.
• There is no possibility to secure children sufficiently on the self-propelled machine.
• Vibrations can be particularly harmful to children's bodies.
• Children may initiate dangerous movements of the machine.
Never take children on the self-propelled harvester.
Keep children away from the machine.
Keep children away from consumables.
Make sure that there are no children in the danger zone, especially when starting and
triggering machine movements.
2.3.4 Connecting the machine
If headers or trailers not connected properly to the forage harvester, serious accidents could be
caused.
When connecting, observe the following operating instructions:
• the header operating instructions
• the trailer operating instructions
2 Safety
2.3 Basic safety instructions
18
Original Operating Instructions 150000732_00_en
BiG X 630
• the machine operating instructions
• the universal shaft operating instructions
Follow the coupling instructions:
• for headers refer to page232 und refer to page240.
• for trailers refer to page303
Observe the changed driving behaviour of the combination.
2.3.5 Structural modifications on the machine
Unauthorized structural changes and expansions could affect both functionality and operational
safety of the machine. Thus there is a risk of serious injuries or death.
Structural changes and expansions are not permitted.
2.3.6 Additional equipment and spare parts
Additional equipment and spare parts that do not correspond to the requirements of the
manufacturer may affect the operational safety of the machine and cause accidents.
To ensure operational safety, use original parts or standard parts which correspond to the
requirements of the manufacturer.
2.3.7 Jobs on the machine
Control of moving machine
The moving machine requires that the driver/operator is able to react quickly at any time.
Otherwise, the machine may move uncontrollably and cause serious injuries and death.
Start the engine from the driver's seat only.
While the vehicle is travelling, never leave the driver's seat.
Never climb in or out of the machine while the machine is moving.
Control of machine in operation
The machine in operation requires that the driver/operator is able to intervene quickly any time.
Otherwise, the machine may move uncontrollably and cause serious injuries and death.
When the machine is in operation, the driver/operator must be in the cabin or near the
grinding control unit.
On-board instructors when machine is working (passenger seat)
On-board instructors may fall and be injured due to movements of the machine.
Never use the passenger seat for road travel.
Use the passenger seat for instruction purposes during operation in the field only.
Accompanying persons
Accompanying persons can be seriously injured by the machine or fall from the machine and be
overrun. Objects flying upward may hit accompanying persons and injure them.
As a result, make sure that no one except the operator is on the machine.
Safety 2
Basic safety instructions 2.3
Original Operating Instructions 150000732_00_en
BiG X 630 19
2.3.8 Operational safety: Technically sound condition
Operation is only allowed after proper start-up
The operational safety of the machine is not ensured when it is not started up properly
according to these operating instructions. Thus accidents may be caused and persons may be
seriously injured and killed.
Only use the machine after proper start-up, refer to page168.
Technically sound state of the machine
Improper maintenance and setting could influence the operational safety of the machine and
cause accidents. Thus there is a risk of serious injuries or death.
All maintenance and setting work must be performed according to the chapters
“Maintenance and Setting”.
Before performing any maintenance and setting work, shut down and safeguard the
machine, refer to page30.
Danger from damage to the machine
Damage to the machine may affect the operational safety of the machine and cause accidents.
Thus there is a risk of serious injuries or death. The following parts of the machine are of special
importance for safety:
• Brakes
• Steering
• Safety devices
• Connection fittings
• Lighting
• Hydraulics
• Tyres
• Universal shaft
If there are doubts about the operational safety of the machine, for example unexpected change
to driving behaviour, visible damage or leaking consumables:
Shut down and safeguard the machine, refer to page30.
Immediately eliminate potential causes for damage, for example heavy soiling, or tighten
slack screws.
In case of damage which may affect operational safety and cannot be repaired on your own
according to these operating instructions: Damage must be repaired or eliminated by
qualified specialist workshop.
Technical limit values
If the technical limit values of the machine are not met, the machine could be damaged. Thus
there is a risk of accidents, serious injuries or death. With regard to safety, it is of special
importance to comply with the following technical limit values:
• maximum permissible total weight
• maximum permissible axle loads
• maximum permissible trailer load
• maximum permissible drawbar load
• maximum permissible transport height and width
2 Safety
2.3 Basic safety instructions
20
Original Operating Instructions 150000732_00_en
BiG X 630
• maximum permissible speed
Comply with limit values, refer to page58.
2.3.9 Danger zones
Danger zones of the machine
The area around the machine is a danger zone.
There are the following hazards in this danger zone:
• The self-propelled harvester and the header/trailer may start moving or rolling away and run
over people.
• If the lifting unit is actuated unintentionally, hazardous machine movements may be
triggered.
• Defective hydraulic or pneumatic lines or lines which are not fastened securely may loosen
or move back and forth. Hydraulic oil may escape under high pressure and cause serious
injuries to the skin or face.
• Clothing may become caught and wrapped around an exposed, rotating shaft or a damaged
or incorrectly installed universal shaft.
• When the drive is switched on, machine parts may rotate or swivel.
• Hydraulically raised machine parts may descend unnoticed and slowly.
If the danger zone is not monitored by the driver, there is a risk of serious injuries or death.
Keep people away from the danger zone of the machine, header / trailer.
The drives and the engine must only be switched on when there is no one in the danger
zone.
Prior to all work and in the danger zone of the machine: Shut down and safeguard the
machine, refer to page30. This also applies to short-term control work.
• The operating instructions of the machine
• The operating instructions of the header
• The operating instructions of the transportation trailer
• The operating instructions of the universal shaft
Danger zone universal shaft
Persons may be caught by universal shaft, drawn in and seriously injured.
Make sure that the universal shaft guards are mounted and that they are fully functional.
Make sure that there is no one in the danger zone of PTO shaft and universal shaft.
Ensure that the selected speed and direction of rotation of PTO shaft of tractor agree with
the permitted speed and direction of rotation of the machine.
Ensure sufficient overlap of section tube and universal shaft guards.
Allow the universal shaft locks to engage.
Attach chains to prevent the universal shaft guards from rotating with the shaft.
Switch off PTO shaft if the angular deflections between universal shaft and PTO shaft are
too big. The machine could be damaged. Parts may be shot out and injure people.
Observe operating instructions of universal shaft.
Danger zone PTO shaft
People may be caught, pulled in and seriously injured by the PTO shaft and driven parts.
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