Quartet Front
Solitaire Front
www.quadrafi re.com
January 28, 2008
250-7233F
R
T
ested and
Listed by
Beaverton
Oregon USA
OMNI- Test Laboratories, Inc.
C
US
DO NOT DISCARD THIS MANUAL
CAUTION
• Important operating and
maintenance instructions
included.
• Leave this manual with
party responsible for use
and operation.
• Read, understand and
follow these instructions
for safe installation and
operation.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance.
Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
This appliance may be installed as an OEM installation in manufactured
home (USA only) or mobile home and must be installed in accordance with
the manufacturer's instructions and the manufactured home construction
and safety standard, Title 24 CFR, Part 3280 or Standard for Installation
in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated on the
rating plate.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory-trained
professionals, or technicians super-
vised by an NFI certifi ed professional.
WARNING
Glass and other surfaces are hot during oper-
ation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same
room as appliance.
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or removed.
• Keep clothing, furniture, draperies and other combustibles
away.
DO NOT
DISCARD
SAPPHIRE
DIRECT VENT ROOM HEATER
Owner’s Manual
Installation and Operation
Model:
839-1390
839-1440
839-1460
SAPPH-D-CSB
SAPPH-D-CWL
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber or gas
fi tter.
See Table of Contents for additional Commonwealth of Mas-
sachusetts requirements.
Page 2
Quadra-Fire · Sapphire · 250-7233F
January 28, 2008
Hearth & Home Technologies welcomes you to our tradition
of excellence! In choosing a Quadra-Fire appliance, you
have our assurance of commitment to quality, durability,
and performance.
This commitment begins with our research of the market,
including ‘Voice of the Customer’ contacts, ensuring we
make products that will satisfy your needs. Our Research
and Development facility then employs the world’s most
advanced technology to achieve the optimum operation of
our stoves, inserts and fi replaces. And yet we are old-fash-
ioned when it comes to craftsmanship. Each appliance is
meticulously fabricated and gold and nickel surfaces are
hand-fi nished for lasting beauty and enjoyment. Our pledge
to quality is completed as each model undergoes a quality
control inspection. From design, to fabrication, to shipping:
Our guarantee of quality is more than a word, it’s Quadra-
Fire tradition, and we proudly back this tradition with a Lim-
ited Lifetime Warranty.
We wish you and your family many years of enjoyment in
the warmth and comfort of your hearth appliance. Thank
you for choosing Quadra-Fire.
With warm regards,
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: ON BACK OF APPLIANCE
Manufactured Date
FAN TYPE VENTED CIRCULATOR / VENTILATEUR
CIRCULATOIRE
Blower Electrical Rating / Évaluation du Ventilateur
Électrique:
115 V., 1.5 Amps, 60 Hz, 150 Watts
Thermal E fficiency / E fficacité Thermique *
84% NG (blower on / avec ventilateur allumé)
82% LP (blower on / avec ventilateur allumé)
* With Maximum horizontal length. / Avec longueur horizontale maximum.
MINIMUM CLEARANCES TO COMBUSTIBLES / ESPACE MINIMUM AUX COMBUSTIBLES
Minimum clearances required from combustible construction for all appliance surfaces. / Espaces minimum exigés de la construction
combustible aux surfaces de l’appareil.
A. Side of stove top to side wall 6 in. (152 mm) Du coté du poêle au coté du mur
B. Rear of stove top to back wall 3 in. (76 mm) Le contrôle arrière au mur arrière
C. Corner of stove top to side wall 1 in. (25 mm) Du Coin du Poêle au coté du mur
D. Minimum Alcove Height 54 in. (1372 mm) Hauteur minimum de l'alcôve
E. Maximum Alcove Depth 36 in. (914 mm) Profondeur maximum de l'alcôve
F. Minimum Alcove Width 36 in. (914 mm) Largeur minimum de l'alcôve
G. Mantle Clearance from stove top 23 in. (584 mm) Espace libre du poéle au manteau
HEA RTH: A non-combustible hearth pad is not required. However, the floor beneath the stove must be stable, level, and strong enough to support the stove without a tipping hazard .
CHEMINÉE: Un coussinet non-combustible de cheminée n’est pas exigé. Cependant, le plancher en dessous du poêle doit être droit, à niveau et assez fort pour supporter le poêle
sans le hasard de basculer.
C
C
A
A
APPROVED FOR CANADA AND USA TO:
ANSI Z21.88A-2000 / CSA 2.33a-M00 Vented Gas Fireplace Heaters, and
applicablesections ofUL307bGasBurningHeating AppliancesforManufactured
HomesandRecreationalVehicles,CAN/CGA2.17-M91“GasFiredAppliances
for use at High Altitudes.” This appliance is manufactured for operation with
Natural Gas.
Forconversion topropane Manufacturer’s Part #844-9730 and instructionsmust
be used. This appliancemay be installed in a bedroom or bedsittingroom; in
Canada remote thermostat installation is required.
APPROUVÉ POUR LE CANADA ET LES ÉTATS-UNIS:
ANSIZ21.88a-2000/ CSA2.33a-M00Fournaisesau Gazavec Ventilation,
et les sectionsapplicabledeUL 307bAppareilsde Chauffage AuGazpour
les Maisons Mobileset lesVéhiculesMotorisés,CAN/CGA2.17-M91“Gas
Fired Appliancesfor use at High Altitudes”. Cet appareil est manufacturé
pourl’opérationavecle GazNaturel.Pour uneconversionau gaz propane
les pièces du Manufacturier #844-9730 et ses instructions doivent être
utilisées.Cet appareilpeutêtreutilisé dansunechambreà coucherousalle
de séjour; au Canada, l’installation d’un thermostat à distance est exigée.
Date of Manufacture / Date du Manufacturier
2005 2006 2007 Feb Mar Apr May Jun Jul Aug Sep Oct Nov DecJan
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L’ÉTIQUETTE
Made in U.S.A. / Fait Aux États-Unis
250-7241
D
G
WARNING : IMPROPE R INSTALLATION , ADJUSTMEN T, ALTERATION , SERVIC E OR MAINTENANC E CA N CAUS E INJUR Y OR PROPE RTY DAMAGE . REFE R TO THE OWNER’ S INFORMATIO N
MANUAL PROVIDED WITH THIS APPLIANCE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSUL T A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER .
AVE RTISSEMEN T: UNE INSTALLATION, UN AJUSTEMEN T, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN INCORRECTS PEUVEN T CAUSER DES DOMMAGES MATÉRIELS.
RÉFÉREZ-VOUS AU MANUEL D’INFORMATION FOURNI AVEC CET APPAREIL. POUR ASSISTANCE OU DES INFORMATIONS SUPPLÉMENTAIRES CONSULTEZ UN INSTALLATEUR
QUALIFIÉ, UNE AGENCE DE SERVICE OU UN FOURNISSEUR DE GAZ.
CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH. SEVERE BURNS MAY RESULT. KEEP CHILDREN, CLOTHING, FURNITURE, GASOLINE AND OTHER LIQUIDS HAVING FLAMMABLE VAPORS
AWAY.
ATTENTION: CHAUD LORQU’IL EST ENOPÉRATION. NETOUCHEZ PAS.DES BRÛLURES SÉVÈRESPEUVENT EN RÉSULTER.GARDEZ LESENFANTS, LESVÊTEMENTS,LES MEUBLES, LA GAZOLINE
ET LES AUTRES LIQUIDES DE VAPEUR INFLAMMABLE ÊLOIGNÉ S
CAUTION: DO NO T OPERATE THIS APPLIANCE WITH GLASS REMOVED, CRACKED OR BROKEN. REPLACEMEN T OF THE PANEL(S) SHOULD BE DONE BY A LICENSED OR QUALIFIED
SERVICE PERSON .
ATTENTION: CE T APPAREIL NE DOI T PAS ÊTRE OPÉRÉ SI LA VITRE ES T BRISÉE, CRAQUÉE OU ENLEVÉE. LE REMPLACEMEN T DU PANNEAU DOI T ÊTRE FAI T PAR UNE PERSONNE
LICENSÉE E T QUALIFIÉE .
P.4.1-02 Canada Minimum pipe (P.4.1-02 Le canada tuyau minimum) 64.08% NG / 65.42% LP
E
A
B
F
A
Top Vent: Input Rate on “HI” (BTU/Hr)
Input Rate on “LO” (BTU/Hr)
Maximum Output (BTU/Hr)
Main Burner Orifice
Rear Vent: (No vertical) Input Rate on “HI” (BTU/Hr)
Input Rate on “LO” (BTU/Hr)
Main Burner Orifice
Minimum Inlet Pressure (Inches W.C.)
Maximum Inlet Pressure (Inches W.C.)
Manifold Pressure on “HI” (Inches W.C.)
**Max. Venting, Blower On
For use with Natural Gas
Usage au Gaz Naturel
0-2000’
30,000
21,000
25,000
.1065 (36DMS)
26,000
18,000
.0960 (41DMS)
4.5”
7.0”
3.5”
For use with Propane
Usage au Gaz Propane
0-2000’
30,000
24,500
24,600
.0635 (52DMS)
26,000
20,000
.0595 (53DMS)
11”
14”
10”
Bouche Supérieure: Puissance Évaluée à “HI” (BTU/Hr)
Puissance Évaluée à “LO” (BTU/Hr)
Puissance Maximum (BTU/Hr)**
Orifice du Brûleur Principal
Conduit postérieur: Puissance Évaluée (non vertical) à “HI” (BTU/Hr)
Puissance Évaluée à “LO” (BTU/Hr)
Orifice du Brûleur Principal
Pression Minimum de la Valve (pouces W.C.)
Pression Maximum de la Valve (pouces W.C.)
Pression du Collecteur d’ Échappement à “HI” (pouces W.C.)
** Ventilation Maximum, Ventilateur Allumé
Report No. / Rapport Numéro
061-S-19b-5
MODEL / MODÈLE: SAPPHIRE
SERIAL NO.
1445 North HIghway
Colville, WA 99114
www.quadrafire.com
007
VENTED GAS FIREPLACE HEATER
FOURNAISE AU GAZ AVEC VENTILATION
NOT FOR USE WITH SOLID FUEL/
NE PAS UTILISER AVEC LE COMBUSTIBLE
SOLIDE
Serial Number
Model Name
Test Lab & Report No.
t
Senior
___________________________
Alan Trusler
Vice President
Dealer Channel
___________________________
Dan Henry
Vice President
Advanced Technolgies
_________________________
Jason Olmstead
Vice President &
General Manager
___________________________
Steve Tate
Quadra-Fire
Brand Manager
Barcode
Page 3
Quadra-Fire · Sapphire · 250-7233F
- TABLE OF CONTENTS -
January 28, 2008
Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Glass Specifi cations ............................4
C. BTU Specifi cations ..............................4
D. High Altitude Installations ....................4
E. Non-Combustible Materials .................4
F. Combustible Materials ........................4
G. Requirements for the
Commonwealth of Massachusetts ......5
Section 2: Getting Started
A. Design & Installation
Considerations ....................................6
B. Tools and Supplies Needed................6
C. Inspect Appliance & Components .......6
Section 3: Appliance Location & Clearances
A. Selecting Appliance Location..............7
B. Clearances to Combustibles ...............7
Section 4: Termination Locations
A. Vent Termination Minimum
Clearances..........................................8
Section 5: Vent Information
A. Venting Components ..........................10
B. Use of Elbows .....................................10
C. Measuring Standards ..........................10
D. How to Use the Vent Graph ................11
E. Venting Guidelines ..............................11
F. Horizontal Termination ........................12
G. Vertical Termination ............................15
Section 6: Gas Information
A. Fuel Conversions ................................23
B. Gas Pressures ....................................25
C. Gas Connection.. ................................25
Section 7: Electrical Information
A. Recommendation for Wire ..................27
B. Connecting to the Appliance ...............27
C.
Standing Pilot Ignition
System Wiring
.....................................27
Section 8: Appliance Setup
A. Remove Shipping Materials ................29
B. Top to Rear Vent Conversion .............29
C. Grille Cover Installation .......................31
D. Accessories .........................................31
E. Front Installation .................................32
F. Hearth Legs Installation ......................33
G. Positioning the Logs ............................33
H. Mineral Wool .......................................34
I. Glass Door Assembly .........................34
J. Blower Installation ...............................34
K. Damper Adjustment ............................37
L. Shutter Adjustment .............................37
Section 9: Operating Instructions
A. Before Lighting Appliance ...................38
B. Controls ...............................................38
C. Lighting Appliance ...............................39
D. After Appliance is Lit ...........................40
E. Frequently Asked Questions ...............40
Section 10: Troubleshooting ...............................41
Section 11:
Maintaining & Servicing Appliance
A. Maintenance Tasks .............................44
B. Service and Maintenance Log .............45
Section 12: Reference Materials
A. Appliance Dimension Diagram ...........46
B. Vent Components Diagram ................47
C. Vent Components List ........................48
D. Service Parts List ................................49
E. Accessories ........................................52
F. Warranty Policy ...................................53
G. Contact Information ............................56
Page 4
January 28, 2008
Quadra-Fire · Sapphire · 250-7233F
1
Listing and Code Approvals
The product is listed to ANSI standards for “Vented Gas
Appliance Heaters” and applicable sections of “Gas Burning
Heating Appliances for Manufactured Homes and Recre-
ational Vehicles” and "Gas Fired Appliances for use at High
Altitudes".
A. Appliance Certifi cation
B. Glass Specifi cations
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the National
Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A.
and the CAN/CGA B149 Installation Codes in Canada.
D. High Altitude Installations
Omni-Test Laboratories listed gas appliances are tested and
approved without requiring changes for elevations from 0 to
2000 feet in the U.S.A. and 0 to 4500 feet in Canada.
When installing this appliance at an elevation above 2000
feet, it may be necessary to decrease the input rating by
changing the existing burner orifi ce to a smaller size. Input
rate should be reduced by 4% for each 1000 feet above a
2000 foot elevation in the U.S.A. If the heating value of the
gas has been reduced, these rules do not apply. To identify
the proper orifi ce size, check with the local gas utility.
If installing this appliance at an elevation above 4500 feet (in
Canada), check with local authorities.
C. BTU Specifi cations
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
WARNING
Do NOT use this appliance if any part has been under
water. Immediately call a qualifi ed service technician to
inspect the unit and to replace any part of the control
system and any gas control which has been under water.
Manufactured Home or Mobile Home installation may occur
only after the home is site located and must conform with
the Manufactured Home Construction and Safety Standard,
Title 24 CFR, Part 3280, or, when such a standard is
not applicable, the Standard for Manufactured Home
Installations, ANSI/NCSBCS A225.1, or Standard for Gas
Equipped Recreational Vehicles and Mobile Housing, CSA
Z240.4.
When installed, the appliance must be electrically grounded
in accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or
the Canadian Electrical Code, CSA C22.1.
Model
(US or Canada)
Maximum
Input
BTU
Minimum
Input
BTU
Orifi ce
Size
(DMS)
*Steady
State
Effi ciency %
**P.4
%
TOP VENT:
Sapphire (NG)
Sapphire (LP)
30,000 21,000 36 84 64
30,000 24,500 52 82 65
REAR VENT:
Sapphire (NG)
Sapphire (LP)
26,000 18,000 41 84 64
26,000 20,000 53 82 65
* Thermal effi ciency maximum pipe with blower on.
** Canada minimum pipe.
MODEL:
Sapphire
LABORATORY:
OMNI Test Laboratories, Inc.
061-S-19b-5
TYPE:
Direct Vent Gas Heater
STANDARD:
ANSI Z21.88a-2000
ּCSA 2.33a-M00ּ
UL307bּCAN/CBA 2.17-M91
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a Vertical
Tube Furnace at 750°C, shall be considered non-combustible
materials.
Materials made of or surfaced with wood, compressed
paper, plant fibers, plastics, or other materials that can ignite
and burn, whether flame proofed or not, or whether plastered
or unplastered shall be considered combustible materials.
E. Non-Combustible Materials
F. Combustible Materials
January 28, 2008
Page 5
Quadra-Fire · Sapphire · 250-7233E
NOTE: The following requirements reference various
Massachusetts and national codes not contained in this
document.
For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole
or in part for residential purposes, including those owned or
operated by the Commonwealth and where the side wall
exhaust vent termination is less than seven (7) feet above
fi nished grade in the area of the venting, including but not
limited to decks and porches, the following requirements
shall be satisfi ed:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gas fi tter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the fl oor level where
the gas equipment is to be installed. In addition, the installing
plumber or gas fi tter shall observe that a battery operated or
hard wired carbon monoxide detector with an alarm is installed
on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equip-
ment. It shall be the responsibility of the property owner to
secure the services of qualifi ed licensed professionals for the
installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or an attic, the hard
wired carbon monoxide detector with alarm and battery back-
up may be installed on the next adjacent fl oor level.
In the event that the requirements of this subdivision can not
be met at the time of completion of installation, the owner shall
have a period of thirty (30) days to comply with the above
requirements; provided, however, that during said thirty (30)
day period, a battery operated carbon monoxide detector with
an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720 and
be ANSI/UL 2034 listed and IAS certifi ed.
Signage
A metal or plastic identifi cation plate shall be permanently
mounted to the exterior of the building at a minimum height
of eight (8) feet above grade directly in line with the exhaust
vent terminal for the horizontally vented gas fueled heating
appliance or equipment. The sign shall read, in print size no
less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
G. Requirements for the Commonwealth of
Massachusetts
Inspection
The state or local gas inspector of the side wall horizontally
vented gas fueled equipment shall not approve the installa-
tion unless, upon inspection, the inspector observes carbon
monoxide detectors and signage installed in accordance with
the provisions of 248 CMR 5.08(2)(a) 1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)
1 through 4:
•
•
The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of
NFPA 54 as adopted by the Board; and
Product Approved side wall horizontally vented gas fueled
equipment installed in a room or structure separated from
the dwelling, building or structure used in whole or in part
for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall
horizontally vented gas fueled equipment provides a vent-
ing system design or venting system components with the
equipment, the instructions provided by the manufacturer for
installation of the equipment and the venting system shall
include:
•
•
Detailed instructions for the installation of the venting sys-
tem design or the venting system components; and
A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall hor-
izontally vented gas fueled equipment does not provide the
parts for venting the fl ue gases, but identifi es “special vent-
ing systems”, the following requirements shall be satisfi ed by
the manufacturer:
•
•
The referenced “special venting system” instructions shall
be included with the appliance or equipment installation
instructions; and
The “special venting system” shall be Product Approved
by the Board, and the instructions for that system shall
include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all vent-
ing instructions, all parts lists for venting instructions, and/or
all venting design instructions shall remain with the appli-
ance or equipment at the completion of the installation.
See Gas Connection section for additional Common-
wealth of Massachusetts requirements.
Page 6
January 28, 2008
Quadra-Fire · Sapphire · 250-7233F
2
Getting Started
Check building codes prior to installation.
• Installation MUST comply with local, regional, state
and national codes and regulations.
• Consult local building, fi re offi cials or authorities having
jurisdiction about restrictions, installation inspection,
and permits.
CAUTION
A
. Design & Installation Considerations
B. Tools and Supplies Needed
C. Inspect Appliance & Components
Quadra-Fire direct vent gas appliances are designed to
operate with all combustion air siphoned from outside of the
building and all exhaust gases expelled to the outside. No
additional air source is required.
When planning an installation, it is necessary to determine
the following information before installing:
• Where the appliance is to be installed.
•
The vent system confi guration to be used.
• Gas supply piping.
• Electrical wiring.
• Whether optional accessories - devices such as a blower,
thermostat or remote control - are desired.
Before beginning the installation be sure that the following
tools and building supplies are available. Note: Not all
tools will apply to every installation.
• Carefully remove the appliance and components from
the packaging.
• Remove cast door and glass door, and set aside on pro-
tective surface.
• Remove log set and component pack from fi rebox.
• Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
• Read all of the instructions before starting the instal-
lation. Follow these instructions carefully during the
installation to ensure maximum safety and benefi t.
Keep appliance dry.
• Mold or rust may cause odors.
• Water may damage controls.
WARNING
• Installation and use of any damaged appliance or vent
system component.
• Modifi cation of the appliance or vent system.
• Installation other than as instructed by Hearth & Home
Technologies.
• Improper positioning of the gas logs or the glass door.
• Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Any such action may cause a fi re hazard.
WARNING
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
Reciprocating saw
Pliers
Hammer
Phillips Screwdriver
Flat Blade Screwdriver
Plumb Line
Level
Manometer
Tape Measure
Variable Speed Drill/Driver
Wrench Set
Framing Square
Framing Material
Hi temp caulking material
Voltmeter
Gloves
Safety Glasses
Non-corrosive Leak Check Solution
or combustible gas detector
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
WARNING
• Do NOT install damaged components.
• Do NOT install incomplete components.
• Do NOT install substitute components.
Report damaged parts to dealer.
January 28, 2008
Page 7
Quadra-Fire · Sapphire · 250-7233E
3
Appliance Location and Clearances
A. Selecting Appliance Location
NOTE:
· Illustrations refl ect typical installations and are FOR
DESIGN PURPOSES ONLY.
· Illustrations/diagrams are not drawn to scale.
· Actual installation may vary due to individual design
preference.
When selecting a location for your appliance it is important to
consider the required clearances to walls (see Figure 3.1).
Figure 3.1
WARNING
Fire Risk
Provide adequate clearance:
• Around air openings
• To combustibles
• For service access
Locate appliance away from traffi c areas.
Fire Risk.
• Locate and install appliance to all
clearance specifi cations in manual.
WARNING
B. Clearances
Model ABCDEFG
Sapphire
Inches
6 3 1 54363623
Millimeters
152 76 25 1372 914 914 584
NOTE: Flooring beneath appliance may reach 90 degrees
plus room ambient temperature. Check with flooring
manufacturer for maximum temperature allowed on flooring
surfaces.
It is permissable to place the appliance on carpet.
CAUTION
Some carpet materials may be sensitive to radiant heat from the
appliance causing discoloration or odor.
Fire Risk.
Odor Risk.
Tipping Risk
• Install appliance on a stable, level platform/
fl oor strong enough to support appliance
without tipping.
• USE wood fl ooring, ceramic tile, brick hearth
or high pressure laminate fl ooring applied
directly over the sub-fl ooring material.
WARNING
A
E
A
B
F
A
D
G
C
C
A
NOTE: For actual appliance dimensions refer to Section
12.
Page 8
January 28, 2008
Quadra-Fire · Sapphire · 250-7233F
4
Termination Locations
A. Vent Termination Minimum Clearances
24 in. (610mm)
(minimum) to
Perpendicular
Wall (Gas Only)
A
18 in.
(457mm)
Gas or Wood
Termination
Gas
Termination
Gas Termination
A 6 in. (152mm)
Wood & Fuel Oil Termination
20 in.
(508mm)
Figure 4.2 Multiple Vertical Termination
Figure 4.1 Termination Clearances
Figure 4.3 specifi es minimum vent heights for various
pitched roofs.
Figure 4.3 Minimum Height from Roof to Lowest Discharge
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles
as specifi ed.
WARNING
• Do not pack air space with insulation or other
materials.
Failure to keep insulation or other materials
away from vent pipe may cause fi re.
Roof Pitch H (Min.) Ft.
Flat to 6/12 .........................................................1.0*
Over 6/12 to 7/12........................................................1.25*
Over 7/12 to 8/12 ...............................................1.5*
Over 8/12 to 9/12 ...............................................2.0*
Over 9/12 to 10/12 .............................................2.5*
Over 10/12 to 11/12 ...........................................3.25
Over 11/12 to 12/12 ........................................... 4.0
Over 12/12 to 14/12 ...........................................5.0
Over 14/12 to 16/12 ...........................................6.0
Over 16/12 to 18/12 ...........................................7.0
Over 18/12 to 20/12 ...........................................7.5
Over 20/12 to 21/12 ...........................................8.0
* 3 foot minimum in snow regions
12
X
LOWEST
DISCHARGE
OPENING
ROOF PITCH
IS X/12
H (MIN.) - MINIMUM HEIGHT FROM ROOF
TO LOWEST DISCHARGE OPENING
VERTICAL
WALL
2 FT.
MIN.
2 FT.
TERMINATION
CAP
HORIZONTAL
OVERHANG
Measure vertical clearances from this surface.
Measure horizontal clearances from this surface.
(See Figure 4.4 for specifi c clearances.)
Opening
January 28, 2008
Page 9
Quadra-Fire · Sapphire · 250-7233E
Figure 4.4
V
= VENT TERMINAL
X
= AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED
A = 12 inches ............. clearances above grade, veran-
da, porch, deck or balcony
B = 12 inches ............ clearances to window or door
that may be opened, or to per-
manently closed window. (Glass)
D* = 18 inches ............. vertical clearance to unventilat-
ed soffit or to ventilated soffit lo-
cated above the terminal
*30 inches............ for vinyl clad soffits and below
electrical service
F = 9 inches .............. clearance to outside corner
G = 6 inches ............... clearance to inside corner
H = 3 ft. (Canada) ...... not to be installed above a gas
meter/regulatorassemblywithin3
feet (90cm) horizontally from the
center-lineof the regulator
I
= 3 ft. ................
.......
clearance to gas service regula-
tor vent outlet
J = 9 inches (U.S.A.)
12 inches (Canada)clearance to non-mechanical air
supply inlet to building or the
combustion air inlet to any other
appliance
K = 3 ft.(U.S.A.)
6 ft. (Canada) ......... clearance to a mechanical
(powered) air supply inlet
L** = 7 ft.......................... clearance above paved
sidewalkor a paveddriveway
locatedonpublic property
M*** = 18 inches .............. clearance under veranda,
porch,deck,balconyor over-
hang
42 inches .............. vinyl
** a vent shall not terminate directly above a sidewalk or paved
driveway which is located between two single family dwellings and
serves both dwellings.
*** only permitted if veranda, porch, deck or balcony is fully open on
a minimum of 2 sides beneath the floor, or meets Note 2.
(See Note 1)
(See Note 1)
(S Note 2)
S = 6 inches ................. clearance from sides of
electrical service
T = 12 inches................ clearance above electrical
service
(See Note 3)
(See Note 3)
___________________________________________________________________
_
___________________________________________________________________
_
___________________________________________________________________
_
_
Q
MIN
R
MAX
1 cap 3 feet 2 x Q
ACTUAL
2 caps 6 feet 1 x Q
ACTUAL
3 caps 9 feet 2/3 x Q
ACTUAL
4caps 12feet 1/2xQ
ACTUAL
Q
MIN
= # termination caps x 3 R
MAX
=(2/#terminationcaps)xQ
ACTUAL
N = 6 inches................. non-vinyl sidewalls
12 inches ............... vinyl sidewalls
P = 8 ft.
Alcove Applications
NOTE 1: On privatepropertywhereterminationis less than7 feetabove
a sidewalk, driveway, deck, porch, veranda or balcony, use of a listed
cap is suggested. (See vents components pages.)
NOTE 2: Termination in analcove space (spaces only open on one side
and
without
an overhang)are permitted with the dimensions specified for
vinyl or non-vinyl siding and soffits. 1. There must be at least 3 feet
minimum between termination caps. 2. All mechanical air intakes within
10 feet of a termination cap must be a minimum of 3 feet below the
terminationcap. 3. All gravityair intakes within3 feet of a terminationcap
must be a minimum of 1 foot below the termination cap.
NOTE 3: Location of the vent terminationmust not interfere with access
to the electrical service.
NOTE: Local codes or regulations may require different
clearances.
NOTE: Termination caps may be hot. Consider their proximity to
doors or other traffic areas.
WARNING: In the U.S.: Vent system termination is NOT permitted
in screened porches. You must follow side wall, overhang and
ground clearances as slated in the instructions.
In Canada: Vent system termination is NOT permitted in screened
porches. Vent system termination is permitted in porch areas with
two or more sides open. You must follow side wall, overhang and
ground clearances as stated in the instructions.
Quadra-Fire assumes no responsibility for the improper perfor-
mance of the appliance when the venting system does not meet
these requirements.
v
v
v
v
(See Note 2)
CAUTION: IF EXTERIOR WALLS ARE FINISHED
WITH VINYL SIDING, IT IS SUGGESTED THAT A
VINYL PROTECTOR KIT BE INSTALLED (part #VPK-
DV).
Page 10
January 28, 2008
Quadra-Fire · Sapphire · 250-7233F
5
Vent Information
A. Venting Components
B. Use of Elbows
In order to comply with applicable codes and product
warranties, use only following venting components:
• Hearth & Home Technologies (HHT)
• Security Chimney's Secure Vent Chimney System
• Selkirk Metalbestos
• AmeriVent
• Simpson Dura-Vent (SDV)
DO NOT USE FIELD-FABRICATED VENTING
COMPONENTS. Refer to the venting manufacturer’s
instructions.
This product is approved to be vented either horizontally,
through the side wall or vertically through the roof. You may
vent through a Class A or masonry chimney if an approved
adapter is used.
This appliance is a direct vent heater. All combustion air must
come directly from the outside of the building. The vent pipe
for this unit consists of an inner and an outer pipe. The inner
pipe carries the appliance exhaust out of the system, and the
outer pipe brings fresh combustion air into the appliance.
Fire Hazard.
Explosion Risk.
Asphyxiation Risk.
Do NOT connect this gas appliance to a chimney
fl ue serving a separate solid-fuel or gas burning
appliance.
• Vent this appliance directly outside.
• Use separate vent system for this appliance.
May impair safe operation of this appliance or
other appliances connected to the fl ue.
WARNING
Diagonal runs have both vertical and horizontal vent aspects
when calculating the effects. Use the rise for the vertical
aspect and the run for the horizontal aspect. (See Figure
5.1.)
Two 45° elbows may be used in place of one 90° elbow. On
45° runs, one foot of diagonal is equal to 8-1/2 in. (216mm)
horizontal run and 8-1/2 in. (216mm) vertical run. A length of
straight pipe is allowed between two elbows. (See Figure
5.1.)
Vertical
Horizontal
12 in.
8-1/2 in.
8-1/2 in.
Vertical and horizontal measurements were made using the
following standards.
C. Measuring Standards
CAUTION
ALL vent confi guration specifi cations MUST be followed.
• This product is tested and listed to these
specifi cations.
• Appliance performance will suffer if specifi cations are
not followed.
Figure 5.1
• Pipe measurements are from center line to center line.
• Horizontal terminations are measured to the outside of
the mounting surface (fl ange of termination cap). See
Figure 4.1 on page 8.
• Vertical terminations are measured to the top of the last
pipe before termination cap.
• Horizontal pipe installed level with 1/4 in. rise.
• A round support box/wall thimble or heat shield is
required when the venting passes through a combus-
tible wall.
• A support box or ceiling fi restop is required when the
venting passes through a ceiling.
• Roof fl ashing and a storm collar are required when vent-
ing passes through the roof.
• Follow instructions provided with the venting for instal-
lation of these items.
January 28, 2008
Page 11
Quadra-Fire · Sapphire · 250-7233E
D. How to Use the Vent Graph E. Venting Guidelines
NOTE: IF YOUR INSTALLATION FALLS WITHIN A
SHADED AREA ON THE GRAPH, THE DAMPER MUST
BE USED.
NOTE: In the Commonwealth of Massachusetts, the word
damper shall be replaced with the words flue restrictor.
1. Measure the distance from the top of appliance to the
center of the 90° elbow. On the graph below, draw a
horizontal line from that measurement on the vertical
axis across until it intersects with the slanted line.
2. From the point of this intersection, draw a vertical line to
the bottom of the graph.
3. The point at which this line meets the bottom line of the
graph is the maximum length of the horizontal run.
Example 1: If the vertical dimension from the top of the
appliance to the center of the 90° elbow is
7 ft. (2m), the horizontal run to the base of
the temination cap must not exceed 13 ft.-
2 in. (4m).
Example 2: If the vertical dimension from the top of the
appliance is 21 ft. (6m), the horizontal run
to the base of the termination cap must not
exceed 7 ft.- 3in. (2m).
Example: The use of 3 elbows would reduce the
allowable horizontal run to 9 ft. (3 - 1 =
2 elbows x 3 ft. = 6 ft.; 15 ft. max. - 6 ft.=
9 ft. max.)
4. Each 90° elbow is equivalent to 3 ft. (914mm) of vent
pipe and each 45° elbow is equivalent to 1 ft. (305mm)
of vent pipe, and must be subtracted from vent pipe
run. A single vertical to horizontal 90° elbow is already
calculated into the allowable 15 ft. (5m) run. Each
additional 90° elbow reduces the maximum horizontal
distance by 3 ft. (914mm).
Notes: The maximum horizontal vent run is 15 ft. (5m)
when the vertical vent rise is 10 ft. (3m).
The minimum horizontal vent run is 11 in.
(279mm).
Minimum wall thickness is 4 in. (102mm). Maximum
wall thickness is 20 in. (508mm).
Horizontal sections require a 1/4 in. (6mm) rise for
every 12 in. (305mm) of horizontal travel.
Exterior Vent Diameter = 6-5/8 in. (168mm); Inner
Vent Diameter = 4 in. (101mm).
Horizontal sections require noncombustible support
every 3 ft. (914mm), e.g. plumbing tape.
EXCEPTION FOR REAR VENT KIT (Snorkel Kit
#844-8921), HORIZONTAL INSTALLATION:
When installing the Sapphire in a rear vent configuration
with no vertical rise: a snorkel kit must be used, and
a derating orifice must be installed. The appropriate
orifice is supplied with the rear vent kit.
For any vertical rise when rear venting, a minimum of 2
ft. (610mm) vertical must be used prior to any horizontal
run.
The maximum horizontal vent run is 2 ft. (610mm).
The maximum horizontal vent run with a 45° elbow is 14
in. (356mm).
No external minimum rise is required. The minimum
horizontal vent run is 11 in. (279mm).
Figure 5.2
TOTAL HORIZONTAL RUN TO BASE OF THE
TERMINATION CAP (EXCLUDING ELBOWS)
EX. 2
EX. 1
11" 2' 4' 6' 8' 10' 12' 14' 15'
30'
28'
26'
24'
22'
20'
18'
16'
14'
12'
10'
8'
6'
4'
2'
0'
(MAX)
(MIN)
TOP VENT GRAPH
REAR VENTING WITH VERTICAL RISE
2' 4' 6' 8' 10'
30'
28'
26'
24'
22'
20'
18'
16'
14'
12'
10'
8'
6'
4'
2'
0'
(MAX)
(MIN)
VERTICAL DISTANCE
FROM APPLIANCE
TOP TO 90° ELBOW
Page 12
January 28, 2008
Quadra-Fire · Sapphire · 250-7233F
Female Locking Lugs
Male Locking Lugs
Step 1.
Determine the desired location of the appliance. Check to
ensure that wall studs or roof rafters are not in the way when
the venting system is attached. If this is the case, you may
want to adjust the location of the appliance.
F. Horizontal Termination
Figure 5.4
Step 2.
Direct vent pipe is designed with a locking connection. To
connect the venting system to the appliance flue outlet, a
twist-lock adapter is built into the appliance at the factory.
Wall thickness may vary. Remember to include wall
thickness in minimum clearances when figuring venting
lengths for your installation needs.
Note: Female ends of direct vent pipe/elbows are designed
to slide straight onto the male ends of adjacent pipes by
orienting the pipe indentations so they match and slide into
the entry slots on the male ends, see Figure 5.4. Push
the pipe sections completely together, then twist-lock one
section clockwise approximately one-quarter turn, until the
two sections are fully locked. The female locking lugs may
not be visible from the outside. They may be located by
examining the inside of the female ends.
Figure 5.3
90 DEGREE
ELBOW
PIPE LENGTH
PIPE LENGTH
WALL
THIMBLE
COVER
Temination Cap
(Recommended
for optimum
performance)
WALL
THIMBLE
On horizontal terminations use Hearth & Home Technologies
Part #HHW2, or like components.
This is the only venting configuration that requires the
use of the rear vent derating orifice that comes with the
rear vent kit. NOTE: A Snorkel Kit is required.
Rear Installations for Use with Rear
Vent Kit
Type B -
Up & Out Installations for Top Vent
Configurations
Type A -
WALL THIMBLE
COVER
PIPE LENGTH
WALL STRAP
14 in. (356mm) Wide
C
21 in.
(533mm)
WALL THIMBLE
SNORKLE KIT
15-5/8 in.
(397mm)
Fire Risk.
Explosion Risk.
Combustion Fume Risk.
Use vent run supports per installation instructions.
Connect vent sections per installation instructions.
• Maintain all clearances to combustibles.
• Do NOT allow vent to sag below connection
point to appliance.
• Maintain specifi ed slope (if required).
WARNING
Improper support may allow vent to sag or separate.
Fire Hazard.
Exhaust Fume Risk.
Impaired Performance of Appliance.
WARNING
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
January 28, 2008
Page 13
Quadra-Fire · Sapphire · 250-7233E
NOTE:
(1) Installation requires a minimum of 11 in. (279mm)
horizontal run. Each 1 ft. (305mm) of horizontal vent
run must include a 1/4 in. (6mm) of vertical rise towards
the termination. Never allow the vent to run downward.
This could cause high temperatures and may present
the possibility of a house or structure fire.
(2) The location of the horizontal vent termination on an
exterior wall must meet all local and national building
codes, and must not be easily blocked or obstructed,
see Figure 4.4 on page 9.
(3) For installations requiring a vertical rise on the exterior
of the building, the HHT RHVK snorkel kit (Part #844-
8921) is available with a 14 in. (356mm) and a 36 in.
(914mm) tall snorkel termination cap. Follow the
same installation procedures as used for standard
horizontal terminations. If the snorkel termination must
be installed below grade (i.e. basement application),
proper drainage must be provided to prevent water from
entering the snorkel termination. Do not backfill around
snorkel termination.
WOOD
SCREW
WALL THIMBLE
PART HHW2 PART
841-0670 (Preferred)
Step 4.
Position the horizontal termination cap in the center of the 10
in. x 10 in. (254mm x 254mm) square hole and run a bead
of non-hardening mastic around its outside edges, so as to
make a seal between it and the wall, attach termination cap
to the exterior wall with the four wood screws provided. The
arrow on the vent cap should be pointing up (Figure 5.6).
Figure 5.6
Figure 5.5
CENTER
LINE
WALL
THIMBLE
CENTER LINE
CENTER OF
HOLE
CENTER
LINE
CENTER
LINE
CENTER OF
HOLE
WALL
THIMBLE
When installing the Sapphire in a rear vent configuration with
no vertical rise: a Snorkel Kit must be used, and a derating
orifice must be installed. The appropriate orifice is supplied
with the Rear Vent Kit.
45° Elbow
14 in. (356mm) Pipe Length
Max. Wall Depth =
10 in. (254mm)
1 in. (25mm) Clearance from stove corner to
combustible wall.
1 in. (25mm) Clearance
from stove corner to
combustible wall.
Wall Thimble
45° Elbow in Corner Installation
NOTES:
(1) The four wood screws provided should be replaced with
appropriate fasteners for stucco, brick, concrete, or
other types of sidings.
(2) Termination cap HHW2 (Part #841-0670) is highly
recommended on a building with vinyl siding, as the
vinyl siding standoff is built in. The pilot hole will be 2 in.
(51mm) closer to the bottom of the square than the top.
Using a framing square, draw a 14 in. x 14 in. (356mm x
356mm) square around the pilot hole in the siding. See
Figure 5.7 on the next page.
Step 3.
For installations using a round support box/wall thimble
(check pipe manufacturer's instructions), mark the wall for a
10 in. x 10 in. (254mm x 254mm) square hole. The center
of the square hole should line up with the center line of the
horizontal pipe, as shown in Figure 5.5. Cut and frame the
hole in the exterior wall where the vent will be terminated. If
the wall being penetrated is constructed of noncombustible
material, i.e. masonry block or concrete, a 7 in. (178mm)
diameter hole is acceptable.
Page 14
January 28, 2008
Quadra-Fire · Sapphire · 250-7233F
Step 5.
Place the wall thimble cover over the pipe assembly and
slide the appliance and vent assembly towards the wall,
carefully inserting the vent pipe into the vent termination
cap assembly. It is important that the vent pipe extend into
the vent termination cap a sufficient distance so as to result
in a minimum pipe overlap of 1-1/4 in. (32mm). Secure the
connection between the vent pipe and the vent termination
cap by attaching the two sheet metal strips extending from
the vent termination cap assembly into the outer wall of
the vent pipe. Use the two sheet metal screws provided to
connect the strips to the pipe section (Figure 5.9).
FOLD STRAP
HERE
WALL THIMBLE COVER/CEILING
FIRESTOP AS REQUIRED BY
LOCAL JURISDICTION
1/4 in. (6mm)
STRAP
SHEET METAL SCREW
WALL
THIMBLE
Figure 5.9
Burn Risk.
• Local codes may require installation of a cap
shield to prevent anything or anyone from
touching the hot cap.
WARNING
WARNING
Do NOT connect a pipe section to a termination cap without
using the telescoping fl ue section found on the termination cap.
VINYL SIDING
APPLY SEALANT TO ALL
FOUR SIDES
SCREWS
BOLT HORIZONTAL TOP
TO VINYL STANDOFF
SCREWS
VINYL SIDING STANDOFF
WITH SIDING BENEATH
REMOVED
WALL THIMBLE
WALL THIMBLE
COVER
Figure 5.8
8 in.
(203mm)
7 in.
(178mm)
7 in.
(178mm)
6 in.
(152mm)
Figure 5.7
(NOTE: If you are installing termination cap HHW2, the
pipe will be off center on flashing). Ensure that proper
clearances to combustible materials are maintained. If
you are using an approved termination cap other than
HHW2 (part #841-0670) on a building with vinyl siding,
a vinyl siding standoff should be installed between the
termination cap and the exterior wall (Figure 5.8). Follow
manufacturer’s instructions for attaching the vinyl siding
standoff to the horizontal termination cap. The vinyl
siding standoff prevents excessive heat from possibly
melting the vinyl siding material. The vent terminal cap
shall not be recessed into a wall or siding. Remove
siding from the area where the standoff will be located.
Fire Hazard.
Exhaust Fume Risk.
Impaired Performance of Appliance.
WARNING
• Ensure vent components are locked together correctly.
• Pipe may separate if not properly joined.
Note: The attachment from the vent pipe to the vent
termination cap must be sealed with silicone. Termination
caps shall not be recessed into a wall or siding.
January 28, 2008
Page 15
Quadra-Fire · Sapphire · 250-7233E
Step 1.
Check the installation instructions for required 1 in. (25mm)
clearances (air space) to combustibles when passing
through ceilings, walls, roofs, enclosures, attic rafters, or
other nearby combustible surfaces. See page 16, Figure
5.15. Check the instructions for maximum vertical rise of
the venting system, and any maximum horizontal offset
limitations. All offsets must fall within the set parameters of
the vent graph (Figure 5.2) located on page 11.
NOTE: Maximum vertical rise allowable is 35 ft. (11m)
Figure 5.11).
NOTE: Maximum number of 45° elbows permitted for a
vertical installation is eight, provided their installation
does not decrease maximum allowable horizontal run (as
specified by vent graph, on page 11).
PLUMBER'S TAPE
CONNECTED TO
WALL STRAP
WALL
STRAP
TWO 45 DEGREE
ELBOWS
Step 2.
Set the gas appliance in its desired location. Drop a plumb
bob down from the ceiling to the position of the appliance
flue exit, and mark the location where the vent will penetrate
the ceiling. Drill a small hole at this point. Next, drop a plumb
bob from the roof to the hole previously drilled in the ceiling,
and mark the spot where the vent will penetrate the roof.
Determine if ceiling joists, roof rafters, or other framing will
obstruct the venting system. You may wish to relocate the
appliance, or to offset, as shown in Figure 5.12 to avoid
cutting loadbearing members. When location is determined,
drill small hole.
G. Vertical Termination
1. Direct Vent Pipe
Figure 5.10
Figure 5.11
Figure 5.12
VERTICAL
TERMINATION
CAP
STORM
COLLAR
FLASHING
FIRESTOP
PIPE
LENGTH
SUPPORT
BOX
35 ft. (11m)
MAXIMUM
Fire Risk.
Explosion Risk.
Maintain vent clearance to combustibles as speci-
fi ed.
WARNING
• Do not pack air space with insulation or other
materials.
Failure to keep insulation or other materials away
from vent pipe may cause fi re.
Page 16
January 28, 2008
Quadra-Fire · Sapphire · 250-7233F
Step 4.
Assemble the desired lengths of pipe and elbows necessary
to reach from the appliance up through the round support
box. Ensure that all pipe and elbow connections are in their
fully twist-locked position. Assemble as instructed.
Step 5.
Cut a hole in the roof centered on the small drill hole placed in
the roof in Step 2. The hole should be of sufficient size to meet
the minimum requirements for clearance to combustibles, as
specified. Continue to assemble lengths of pipe and elbows
necessary to reach from the ceiling support box/wall thimble
up through the roof line. Galvanized pipe and elbows may
be utilized in the attic, as well as above the roofline. The
galvanized finish is desirable above the roofline, due to its
higher corrosion resistance.
NOTE:
(1) If an offset is necessary in the attic to avoid obstructions,
it is important to support the vent pipe every 3 ft.
(914mm) to avoid excessive stress on the elbows, and
possible separation. Wall straps are available for this
purpose, Figure 5.12, page 15.
(2) Whenever possible, use 45° elbows, instead of 90°
elbows. The 45° elbow offers less restriction to the flow
of flue gases and intake air.
Step 7.
Continue to assemble pipe sections until the height of the
vent (before adding the termination cap) meets the minimum
code requirements as outlined in the current CAN/CGA-B149
Installation Codes (in Canada), the National Fuel Gas Code
NFPA 54/ANSI Z223.1 (in USA), or local codes. Note that
for steep roof pitches, the vent height must be increased.
See Roof Pitch Table (Figure 4.3, on page 8). In high wind
conditions, nearby trees adjoining rooflines, steep pitched
roofs, and other similar factors can result in poor draft, or
down drafting. In these cases increasing the vent height or
switching to the high wind termination cap may solve this
problem.
Step 3.
To install the round support box/wall thimble cover in a flat
ceiling, cut a 10 in. (254mm) square hole in the ceiling,
centered on the hole drilled in Step 2. Frame the hole as
shown in Figure 5.13.
FRAMING
1-1/2 in. (38mm) LONG
WOOD SCREWS
CEILING JOISTS
ROUND CEILING
SUPPORT BOX/WALL
THIMBLE COVER
Figure 5.13
SHINGLES OVERLAP ON
TOP EDGE OF FLASHING
CAP AND STORM COLLAR NOT SHOWN FOR CLARITY
Figure 5.14
Step 8.
Slip the storm collar over the pipe, and push it down to the
top of the flashing (Figure 5.15). Use non-hardening sealant
above and below the joint between the storm collar and the
pipe.
Step 6.
Slip the flashing over the pipe section(s) protruding through
the roof. Secure the base of the flashing to the roof with
roofing nails. Ensure the roofing material overlaps the top
edge of the flashing as shown in Figure 5.14. Verify that the
chimney is the required height above the roof. See roof pitch
table, Figure 4.3, on page 8.
OPTIONAL HIGH WIND
TERMINATION CAP
SECURE FLASHING WITH
NON-HARDENING SEALANT
AND ROOFING NAILS
Figure 5.15
January 28, 2008
Page 17
Quadra-Fire · Sapphire · 250-7233E
MIN. 1 in. (25mm)
CLEARANCE
CEILING FIRES TOP
NAILS
MIN. 1 in. (25mm)
CLEARANCE
MIN. 1 in. (25mm)
CLEARANCE
MIN. 1 in. (25mm)
CLEARANCE
Figure 5.16
Fire Risk.
Explosion Risk.
WARNING
• Any occupied areas above the first floor, including
closets and storage spaces, which the vertical
vent passed through must be enclosed. The
enclosure may be framed and sheetrocked with
standard construction materials; however, refer
to these installation instructions for the minimum
allowable clearance between the outside of the
vent pipe and the combustible surfaces of the
enclosure. Do not fill any of the required air space
with insulation.
Step 9.
Twist-lock the vent cap and seal.
Note: For multi-story vertical installations, a ceiling firestop
is required at the second floor, and any subsequent floors
(Figure 5.16). The opening should be framed to 10 in. x
10 in. (254mm x 254mm) inside dimensions, in the same
manner as shown in Figure 5.13, page 16.
Page 18
January 28, 2008
Quadra-Fire · Sapphire · 250-7233F
2. Cathedral Ceiling
LEVEL
CATHEDRAL CEILING
SUPPORT BOX
2 in. (51mm)
MIN. BELOW
FINISHED
CEILING
CUT HOLE 1/8 in.
(3mm) GREATER IN
SIZE THAN PATTERN
OF SUPPORT BOX AS
IT IS PROJECTED
ONTO ROOF LINE
Figure 5.16
Figure 5.17
Step 1.
Follow installation Steps 1 and 2 under vertical installation
section, page 15.
Step 2.
Using the plumb-bob, mark the center line of the venting
system on the ceiling, and drill a small hole through the
ceiling and roof at this point. From the roof, locate the drill
hole and mark the outline of the cathedral ceiling support
box.
Step 3.
Remove shingles or other roof covering as necessary to cut
the rectangular hole for the support box. Cut the hole 1/8 in.
(3mm) larger than the support box outline.
Step 4.
Lower the support box through the hole in the roof until the
bottom of the support box protrudes at least 2 in. (51mm)
below the ceiling (Figure 5.16). Align the support box both
vertically and horizontally with a level. Temporarily tack the
support box in place through the inside walls and into the
roof sheathing.
Step 5.
Using tin snips, cut the support box from the top corners
down to the roofline, and fold the resulting flaps over the
roof sheathing (Figure 5.17). Before nailing it to the roof,
run a bead of non-hardening mastic around the top edges
of the support box to make a seal between it and the roof.
Clean out any combustible material from inside the support
box.
Step 6.
Complete the cathedral ceiling installation by following the
same procedures outlined in steps 4 through 8 for vertical
installations, page 16.
Step 7.
Place the support clamp (provided with the support box)
inside the support box (at the bottom), and secure to the pipe
section. The clamp allows the support box to support the
weight of the pipe sections. Continue to add pipe sections
until you are above the roofline.
CATHEDRAL
CEILING
SUPPORT
BOX
TRIM COLLAR
SCREWS
Step 8.
Install the black trim collar around the outside of the cathedral
ceiling support box (Figure 5.18). The two pieces of the trim
collar slide over one another to allow for easy adjustment
around the support box. Using the six screws provided,
secure the four corners and the overlapping sections of the
trim collar to the ceiling. You may want to predrill the holes for
the overlapped sections for ease of installation.
Figure 5.18
January 28, 2008
Page 19
Quadra-Fire · Sapphire · 250-7233E
HIGH WIND
TERMINATION
CAP
SHEET METAL
SCREWS
DRILL FOUR 1/8 in.
(3mm) DIAMETER
HOLES
Figure 5.21
Figure 5.22
Step 4.
Pass the flex pipe down through the center of the chimney
system, and center the top adapter on the top of the chimney
pipe. Drill four 1/8 in. (3mm) diameter holes through the
top adapter, and into the chimney top. Ensure that you are
drilling into the metal on the chimney. Twist lock the high
wind termination cap onto the top adapter (Figures 5.21
and 5.22).
Step 5.
Pull the flex pipe down through the ceiling support box, until
it protrudes approximately 3 in. (76mm). Connect the flex
pipe to the retro connector, and attach with sheet metal
screws.
Step 6.
Push the flex pipe back up into the ceiling support box,
center the retro connector, and attach it to the support box
with sheet metal screws.
Step 7.
The connection between the appliance and the retro
connector may be completed with sections of direct vent
pipe.
3. Class A Metal Chimney
Figure 5.19
Top Adapter
Sheet Metal Screws
Flex
Pipe
Figure 5.20
Step 1.
Remove existing chimney cap.
Step 2.
Measure the distance from the top of the chimney to the
bottom of the ceiling support box, add 3 in. (76mm) to this
measurement, and cut a section of 4 in. (101mm) flex pipe
to that length (the flex should be fully extended).
Step 3.
Connect the end of the flex pipe section to the underside
of the top adapter, using four sheet metal screws (Figure
5.20).
TERMINATION
CAP
EXISTING
METAL
CHIMNEY
SYSTEM
TOP
ADAPTOR
FLASHING
4 in. (101mm)
FLEX PIPE
R
ETRO
CONNECTOR
DIRECT
VENT PIPE
CAUTION
Ensure that existing chimney is functionally sound and clean.
• Have inspection done by qualified chimney sweep or
professional installer BEFORE converting to direct vent
appliance.
Page 20
January 28, 2008
Quadra-Fire · Sapphire · 250-7233F
4. Existing Masonry Chimney
Type A - Up & Out Installations for Top Vent
Configurations
Figure 5.23
Type B - Hearth Rear Vent Installations for Use
With Rear Vent Kit (see Section 12 for conversion kit
and venting components.)
TERMINATION
CAP
FLASHING
4 in. (102mm)
FLEX LINER
TOP ADAPTOR
RETRO
CONNECTOR
90 DEGREE
ELBOW
DIRECT VENT
PIPE
Chimney Liner
Termination Cap
Part #923GK
Co-Axial to
Co-Linear
Connector
Part #923GCL
3 in. (76mm)Flex
Liner
Pipe Length
Optional
Showing two
30 ft. (9m)
Sections of Flex
Liner
Chimney Liner
Termination Cap
Co-Axial to Co-Linear
Connector
30 ft. (9m) of 3 in.
(76mm) Flex Liner
Exhaust Section
Pipe Length
Optional
4 ft. (1m) of 3 in. (76mm)
Flex Liner
Air Intake Section
The chimney must be
sealed from the 4 ft. (1m)
section to termination
using a smoke shelf or a
damper*.
The seal should be 6 in.
(152mm) below the end of
the 4 ft. (1m) Air Intake
section.
This section of the
chimney MUST be
sealed
*In the Commonwealth of Massachusetts, the word damper shall be
replaced with the words fl ue restrictor.
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