Toro Z500 Z Master, With 52in TURBO FORCE Side Discharge Mower User manual

FormNo.3367-196RevB

Z500ZMaster

®

With52in,60inand72inTURBOFORCE

®

SideDischargeMower

ModelNo.74295—SerialNo.311000001andUp

ModelNo.74296—SerialNo.311000001andUp

ModelNo.74297—SerialNo.311000001andUp

g012081

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Thisrotary-blade,ridinglawnmowerisintendedto

beusedbyresidentialhomeownersorprofessional,

hiredoperators.Itisdesignedprimarilyforcutting

grassonwell-maintainedlawnsonresidential

orcommercialproperties.Itisnotdesignedfor

cuttingbrushorforagriculturaluses.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

WARNING

Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,and

safetyofthemachine.FailuretouseoriginalToro

partscouldcauseseriousinjuryordeath.Making

unauthorizedchangestotheengine,fuelorventing

system,mayviolateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimitedto,tires,

belts,blades,andfuelsystemcomponentswith

originalToroparts.

Theenclosed

Engine Owner's Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndingadealer,

ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorToroCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjury

ordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

SlopeIndicator.....................................................6

SafetyandInstructionalDecals.............................7

ProductOverview......................................................12

Controls.............................................................12

Operation...................................................................14

AddingFuel.......................................................14

CheckingtheEngineOilLevel............................15

UsingtheRolloverProtectionSystem

(ROPS)..........................................................15

ThinkSafetyFirst...............................................16

OperatingtheParkingBrake...............................17

StartingandStoppingtheEngine........................17

OperatingthePowerTakeOff(PTO).................19

TheSafetyInterlockSystem................................19

DrivingForwardorBackward.............................20

StoppingtheMachine.........................................21

AdjustingtheControlLeverResistance...............21

AdjustingtheHeight-of-Cut...............................21

AdjustingtheAnti-ScalpRollers.........................22

AdjustingtheFlowBafe...................................23

PositioningtheFlowBafe.................................23

UsingtheLiftAssistLever..................................24

PositioningtheSeat............................................24

UnlatchingtheSeat.............................................24

PushingtheMachinebyHand.............................25

UsingtheSideDischarge....................................25

BreakingInaNewMachine................................26

TransportingMachines.......................................26

LoadingMachines..............................................26

OperatingTips...................................................27

Maintenance...............................................................29

RecommendedMaintenanceSchedule(s)................29

Lubrication.............................................................30

GreasingandLubrication...................................30

EngineMaintenance...............................................32

ServicingtheAirCleaner....................................32

ServicingtheEngineOil.....................................33

ServicingtheSparkPlugs....................................34

FuelSystemMaintenance.......................................36

ReplacingtheFuelFilter.....................................36

DrainingtheFuelTank.......................................36

ElectricalSystemMaintenance................................37

ServicingtheBattery...........................................37

ServicingtheFuses.............................................38

DriveSystemMaintenance.....................................39

AdjustingtheTracking........................................39

CheckingtheTirePressure.................................39

CheckingtheWheelHubSlottedNut..................39

AdjustingtheCasterPivotBearing......................40

CoolingSystemMaintenance..................................41

CleaningtheEngineScreenandtheOil

Cooler............................................................41

CleaningtheEngineFins....................................41

BrakeMaintenance.................................................41

AdjustingtheParkingBrake................................41

BeltMaintenance....................................................42

InspectingtheBelts............................................42

ReplacingtheMowerBelt...................................42

AdjustingtheMowerBeltTension......................42

CheckingandReplacingthePumpDrive

Belt................................................................43

ControlsSystemMaintenance.................................44

AdjustingtheControlHandleNeutral

Position..........................................................44

HydraulicSystemMaintenance...............................45

ServicingtheHydraulicSystem...........................45

SettingtheHydraulicPumpNeutral

Position..........................................................47

MowerDeckMaintenance......................................49

LevelingtheMoweratThreePositions................49

ServicingtheCuttingBlades...............................51

ReplacingtheGrassDeector.............................53

Cleaning.................................................................54

CleaningUndertheMower.................................54

WasteDisposal...................................................54

Storage.......................................................................55

Troubleshooting.........................................................56

Schematics.................................................................58

3

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

CAUTION,WARNING,orDANGER-“personal

safetyinstruction."Failuretocomplywiththeinstruction

mayresultinpersonalinjuryordeath.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrass

or,whenequippedwithagrassbagger,forcatchingcut

grass.Anyuseforpurposesotherthanthesecould

provedangeroustouserandbystanders.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard

B71.4-2004.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readEnglishitistheowner'sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glassesandhearingprotection.Longhair,loose

clothingorjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverrefuelordrainthemachineindoors.

–Neverremovegascaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling.

Donotsmoke.

•Checkthatoperator'spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Starttheengineonly

fromtheoperator'sposition.Useseatbelts.

•Neverraisemowerwiththebladesrunning.

•NeveroperatewithoutthePTOshield,orother

guardssecurelyinplace.Besureallinterlocksare

attached,adjustedproperly,andfunctioningproperly.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerimplements,disengage

drives,engageparkingbrake,shutoffenginebefore

leavingtheoperator'spositionforanyreason

includingemptyingthecatchersoruncloggingthe

chute.

•Stopequipmentandinspectbladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging

directions.

•Slowdownandusecautionwhencrossingroadsand

sidewalks.Stopbladesifnotmowing.

4

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Useextremecarewhenloadingorunloadingthe

machineintoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanks

orwater.Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,death

ordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcausesliding

andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,

etc.fromthemowingarea.Tallgrasscanhide

obstacles.

•Watchforditches,holes,rocks,dips,andrisesthat

changetheoperatingangle,asroughterraincould

overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecausethe

mowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing

downhill.Weighttransfertothefrontwheelsmay

causedrivewheelstoslipandcauselossofbraking

andsteering.

•Alwaysavoidsuddenstartingorstoppingona

slope.Iftireslosetraction,disengagethebladesand

proceedslowlyofftheslope.

•Followthemanufacturer'srecommendationsfor

wheelweightsorcounterweightstoimprovestability.

•Useextremecarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe

machineandcauselossofcontrol.

UsingtheRolloverProtectionSystem

(ROPS)

•Keeptherollbarintheraisedandlockedposition

andusetheseatbeltwhenoperatingthemachine.

•Becertainthattheseatbeltcanbereleasedquickly

intheeventofanemergency.

•Beawarethereisnorolloverprotectionwhenthe

rollbarisdown.

•Checktheareatobemowedandneverfoldthe

ROPSinareaswherethereareslopes,dropoffsor

water.

•Lowertherollbaronlywhenabsolutelynecessary.

Donotweartheseatbeltwiththerollbarfolded

down.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)beforedriving

underanyobjectsanddonotcontactthem.

Maintenanceandstorage

•Disengagedrives,lowerimplement,setparking

brake,stopengineandremovekeyordisconnect

sparkplugwire.Waitforallmovementtostop

beforeadjusting,cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunits,drives,

mufers,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkmachineonlevelground.Neverallowuntrained

personneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatteryorremovesparkplugwirebefore

makinganyrepairs.Disconnectthenegativeterminal

rstandthepositivelast.Reconnectpositiverst

andnegativelast.

•Usecarewhencheckingblades.Wraptheblade(s)or

weargloves,andusecautionwhenservicingthem.

Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,

awayfromsparkandames.Unplugchargerbefore

connectingordisconnectingfrombattery.Wear

protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•UseonlyToroapprovedattachments.Warrantymay

bevoidedifusedwithunapprovedattachments.

5

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

6

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

1-403005

1-633462

1-643339

54-9220

66-1340

68-8340

98-4387

1.Warning—wearhearingprotection.

98-5954

103-3270

7

103-5881

105-7797

105-7798

107-1857

107-1860

107-1861

107-1864

8

107-2102

107-2112

109-7949

110-2067

110-2068

1.ReadtheOperator'sManual.

112-8651

1.Interval

2.PowerTake-off(PTO)

3.Parkingbrake

4.Neutral

5.Operatorpresenceswitch

6.Battery

9

115-4212

1.Hydraulicoillevel3.Warning—donottouchthe

hotsurface.

2.ReadtheOperator's

Manual.

117–2718

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

117-0905

1.Fast

3.Slow

2.Continuousvariable

setting

117-3813

10

107-9309

1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.

2.ReadtheOperator'sManual.

106-7492

106-9989

11

107-8076

1.Fast

2.Slow

3.Neutral4.Reverse

ProductOverview

g012082

1 2 3

4 5 6

7

8

9

10

11

Figure4

1.Sidedischarge7.Fuelcap(bothsides)

2.Liftassistlever8.Controls

3.Height-of-cutlever

9.Parkingbrakelever

4.Motioncontrollever10.Mowerdeck

5.Seatbelt

11.Frontcasterwheel

6.Rollbar

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

engineandoperatethemachine(

Figure4andFigure5).

Figure5

1.Ignitionswitch

4.Powertakeoff(PTO)

2.Choke

5.Hourmeter

3.Throttle

HourMeter

Thehourmeterrecordsthenumberofhourstheengine

hasoperated.Itoperateswhentheengineisrunning.

Usethesetimesforschedulingregularmaintenance

(

Figure6).

SafetyInterlockIndicators

Therearesymbolsonthehourmeterandtheyindicate

withablacktrianglethattheinterlockcomponentisin

thecorrectposition(

Figure6).

BatteryIndicatorLight

WhentheignitionkeyisinitiallyturnedtotheRun

positionforafewseconds,thebatteryvoltagewillbe

displayedintheareawherethehoursarenormally

displayed.

12

Thebatterylightturnsonwhentheignitionisturned

onandwhenthechargeisbelowthecorrectoperating

level(Figure6).

Figure6

1.Safetyinterlocksymbols

3.Batterylight

2.Hourmeter

ThrottleControl

ThethrottlecontrolisvariablebetweenFastandSlow.

Choke

Usethechoketostartacoldengine.

MotionControlLevers

Themotioncontrolleversareusedtodrivethemachine

forward,reverse,andturneitherdirection.

NeutralLockPosition

Theneutrallockpositionisusedwiththesafetyinterlock

systemandtodetermineneutralposition.

FuelShut-offValve

Closethefuelshut-offvalve(neartheengine)when

transportingorstoringthemower.

BladeControlSwitch(PTO)

Thebladecontrolswitch(PTO)isusedtoengagethe

electricclutchtodrivethemowerbladeswiththemotion

controlleversinthecenter,un-lockedposition.Pullthe

switchuptoengagethebladesandrelease.Todisengage

theblades,pushthebladecontrolswitch(PTO)down.

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhas

threepositions:Start,RunandOff.

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesareavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.Toro.comforalistofallapprovedattachments

andaccessories.

13

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

UseUnleadedRegularGasolinesuitablefor

automotiveuse(85pumpoctaneminimum).Leaded

regulargasolinemaybeusedifunleadedregularisnot

available.

Important:Neverusemethanol,gasoline

containingmethanol,orgasoholcontainingmore

than10%ethanolbecausethefuelsystemcouldbe

damaged.Donotmixoilwithgasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthebodyofthe

tankisfullbutfueldoesnotlltheneckof

thetank.Thisemptyspaceinthetankallows

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystem

inplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruckbedlinersmayinsulate

thecontainerandslowthelossofanystatic

charge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerandrefuel

theequipmentwithitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancauseserious

injuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepgasawayfromeyesandskin.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysor

less.Forlongerstorageitisrecommendedthatthe

fueltankbedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountofgasstabilizer/conditioner

tothegas.

14

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethe

chanceofvarnishdepositsinthefuelsystem,usefuel

stabilizeratalltimes.

FillingtheFuelTank

Important:Donotoverllthefueltank.Fill

thefueltanktothebottomofthellerneck.The

emptyspaceinthetankallowsthefueltoexpand.

Overllingmayresultinfuelleakageordamageto

theengineoremissionsystem.

1.Shuttheengineoffandsettheparkingbrake.

2.Cleanaroundeachfueltankcapandremovethecap.

3.Addunleadedregulargasolinetobothfueltanks

untilthebodyofthetankisfullbutthefueldoes

notlltheneckofthetank(

Figure7andFigure8).

Thisspaceintheneckofthetankallowsgasolineto

expand.Donotllthefueltankscompletelyfull.

g015291

1 2

3

Figure7

1.Fueltankbody3.Filltohere,approximately

2.Fueltankneck

4.Installfueltankcapssecurelyandtightenuntilthey

“click”.

5.Wipeupanygasolinethatmayhavespilled.

g015290

1

2

4

3

5

Figure8

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

theOilLevelin

EngineMaintenance(page32)

UsingtheRolloverProtection

System(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keepthe

rollbarintheraisedlockedpositionandusethe

seatbelt.

Ensurethattherearpartoftheseatissecuredwith

theseatlatch.

15

WARNING

Thereisnorolloverprotectionwhentherollbar

isinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbaris

inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontact

them.

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.Removethehairpincotterpinsandremovethetwo

pins(Figure10).

2.Lowertherollbartothedownposition.Thereare

twodownpositions.SeeFigure9forthepositions.

3.Installthetwopinsandsecurethemwiththehairpin

cotterpins(Figure10).

Figure9

1.Fulldownposition2.Downpositionwithbagger

installed

Important:Ensurethattherearpartofthe

seatissecuredwiththeseatlatch.

4.Toraisetherollbar,removethehairpincotterpins

andremovethetwopins(Figure10).

5.Raisetherollbartotheuprightpositionandinstall

thetwopinsandsecurethemwiththehairpincotter

pins(

Figure10).

Important:Alwaysusetheseatbeltwiththe

rollbarintheraisedposition.

G004955

1

2

3

4

Figure10

1.Rollbar3.Pin

2.Raisedposition4.Hairpincotterpin

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe

safetysection.Knowingthisinformationcouldhelp

youorbystandersavoidinjury.

DANGER

Operatingonwetgrassorsteepslopescancause

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathor

drowning.

Thereisnorolloverprotectionwhentherollbar

isdown.

Alwayskeeptherollbarintheraisedandlocked

positionandusetheseatbelt.

Readandfollowtherolloverprotectioninstructions

andwarnings.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotoperateneardrop-offsornearwater.

•Donotoperateonslopesgreaterthan

15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Avoidsuddenturnsorrapidspeedchanges.

16

Figure11

1.SafeZone-usethe

ZMasterhereonslopes

lessthan15degreesor

atareas.

3.Water

2.Usewalkbehindmower

and/orhandtrimmernear

drop-offsandwater.

CAUTION

Thismachineproducessoundlevelsinexcessof

85dBAattheoperatorsearandcancausehearing

lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,feetand

headisrecommended.

Figure12

1.Warning—wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthe

machineorleaveitunattended.

SettingtheParkingBrake

1.Movethemotioncontrollevers(Figure20)outto

theneutrallockposition.

2.Pullupandbackontheparkingbrakelevertoset

theparkingbrake(

Figure13).Theparkingbrake

levershouldstayrmlyintheengagedposition.

WARNING

Parkingbrakemaynotholdmachineparked

onaslopeandcouldcausepersonalinjuryor

propertydamage.

Donotparkonslopesunlesswheelsare

chockedorblocked

ReleasingtheParkingBrake

Pushforwardanddownontheparkingbrakelever

toreleasetheparkingbrake(Figure13).Theparking

brakeisdisengagedandtheleverwillrestagainstthe

brakestop.

Figure13

1.Parkingbrake-ON3.BrakeStop

2.Parkingbrake-OFF

StartingandStoppingthe

Engine

StartingtheEngine

1.Sitontheseatandmovethemotioncontrolsto

neutrallockedposition.

2.Settheparkingbrake;refertoSettingtheParking

Brake.

3.MovethePTO(powertakeoff)switchtotheOff

position(Figure14).

17

Figure14

1.PTO—on2.PTO—off

4.Movethechokecontroltotheonpositionbefore

startingacoldengine(Figure15).

Note:Awarmorhotenginemaynotrequire

choking.Afterenginestarts,movethechoke

controltotheoffposition.

Figure15

1.Choke—on2.Choke—off

5.MovethethrottlecontroltotheFastpositionbefore

startingacoldengine(Figure16).

Figure16

1.Throttle—fast

2.Throttle—slow

6.TurntheignitionkeytoStart(Figure17).Whenthe

enginesstarts,releasethekey.

Important:Donotengagestarterformore

than10secondsatatime.Ifenginefailstostart,

allow30secondcool-downperiodbetween

attempts.Failuretofollowtheseinstructions

canburnoutstartermotor.

Figure17

1.Off3.Start

2.Run

7.Aftertheenginestarts,movethechoketooff

(Figure15).Iftheenginestallsorhesitates,move

thechokebacktoonforafewseconds,thenmove

thethrottlelevertodesiredsetting.Repeatthisas

required.

StoppingtheEngine

1.PushthePTOtotheoffposition(Figure14).

2.Movethethrottlelevermidwaybetweentheslow

andfastpositions(Figure16).

3.Lettheengineidlefor60seconds.

18

4.Turntheignitionkeytotheoffpositionandremove

thekey(Figure17).

5.Closethefuelshutoffvalvebefore

transportingorstoringthemachine.Refer

to

FuelSystemMaintenance(page36).

Important:Makesurethatthefuelshutoff

valveisclosedbeforetransportingorstoring

themachine,asfuelleakagemayoccur.Setthe

parkingbrakebeforetransporting.Makesure

toremovethekeyasthefuelpumpmayrun

andcausethebatterytolosecharge.

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethetractorwhileit

isunattended.

Alwaysremovetheignitionkeyandsetthe

parkingbrakewhenleavingthemachine

unattended,evenifjustforafewminutes.

OperatingthePowerTakeOff

(PTO)

Thepowertakeoff(PTO)switchstartsandstopsthe

mowerbladesandanypoweredattachments.

EngagingthePTO

1.Iftheengineiscold,allowtheenginetowarmup5

to10minutesbeforeengagingthePTO.

2.Whileseatedintheseat,releasethepressureonthe

tractioncontrolleversandplaceinneutral.

3.Placethethrottleinthefastposition.

Note:EngagingthePTOwiththethrottleatthe

halforlesspositionwillcauseexcessiveweartothe

drivebelts.

4.Pulloutonthepowertakeoff(PTO)switchto

engageit(

Figure18).

Figure18

1.PTO-On2.PTO-Off

DisengagingthePTO

Todisengage,pushthePTOswitchtotheoffposition

(Figure18).

TheSafetyInterlockSystem

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor

damagedthemachinecouldoperateunexpectedly

causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches

dailyandreplaceanydamagedswitchesbefore

operatingthemachine.

UnderstandingtheSafetyInterlock

System

Thesafetyinterlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theparkingbrakeisengaged.

•Thepowertakeoff(PTO)isdisengaged.

•Themotioncontrolleversareintheneutrallocked

position

Thesafetyinterlocksystemalsoisdesignedtostopthe

enginewhenthetractioncontrolsaremovedfromthe

lockedpositionwiththeparkingbrakeengagedorif

yourisefromtheseatwhenthePTOisengaged.

Thehourmeterhassymbolstonotifytheuserwhenthe

interlockcomponentisinthecorrectposition.When

thecomponentisinthecorrectposition,atrianglewill

lightupinthecorrespondingsquare.

19

Figure19

1.Triangleslightupwhentheinterlockcomponentsareinthe

correctposition

TestingtheSafetyInterlockSystem

ServiceInterval:Beforeeachuseordaily

Testthesafetyinterlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorizedService

Dealerrepairthesafetysystemimmediately.

1.Sittingontheseat,engagetheparkingbrakeand

movethePTOtoon.Trystartingtheengine;the

engineshouldnotcrank.

2.Sittingontheseat,engagetheparkingbrakeand

movethePTOtooff.Moveeithermotioncontrol

lever(outofneutrallockedposition).Trystarting

theengine;theengineshouldnotcrank.Repeatfor

othercontrollever.

3.Sittingontheseat,engagetheparkingbrake,move

thePTOswitchtooffandmovethemotioncontrol

leverstoneutrallockposition.Nowstarttheengine.

Whiletheengineisrunning,releasetheparking

brake,engagethePTOandriseslightlyfromthe

seat;theengineshouldstop.

4.Sittingontheseat,engagetheparkingbrake,move

thePTOswitchtooffandmovethemotioncontrol

leverstoneutrallockposition.Nowstarttheengine.

Whiletheengineisrunning,centereithermotion

controlandmove(forwardorreverse);theengine

shouldstop.Repeatforothermotioncontrol.

5.Sittingontheseat,disengagetheparkingbrake,

movethePTOswitchtooffandmovethemotion

controlleverstoneutrallockposition.Trystarting

theengine;theengineshouldnotcrank.

DrivingForwardorBackward

Thethrottlecontrolregulatestheenginespeedas

measuredinrpm(revolutionsperminute).Place

thethrottlecontrolinthefastpositionforbest

performance.Alwaysoperateinthefullthrottle

positionwhenmowing.

CAUTION

Machinecanspinveryrapidly.Operatormaylose

controlofmachineandcausepersonalinjuryor

damagetomachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemakingsharp

turns.

DrivingForward

1.Releasetheparkingbrake;refertoReleasingthe

ParkingBrake.

2.Movetheleverstothecenter,un-lockedposition.

3.Togoforward,slowlypushthemotioncontrol

leversforward(

Figure20).

Note:Theenginewillkillifthetractioncontrol

leversaremovedwiththeparkingbrakeengaged.

Togostraight,applyequalpressuretobothmotion

controllevers(

Figure20).

Toturn,movethemotioncontrollevertoward

neutralinthedirectionyouwanttoturn(

Figure20).

Thefartheryoumovethetractioncontrolleversin

eitherdirection,thefasterthemachinewillmovein

thatdirection.

Tostop,pullthemotioncontrolleverstotheneutral

position.

20

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Toro Z500 Z Master, With 52in TURBO FORCE Side Discharge Mower User manual

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