Toro TITAN ZX5020 Zero-Turn-Radius Riding Mower User manual

Brand: Toro

Model: TITAN ZX5020 Zero-Turn-Radius Riding Mower

Category: Lawnmowers

Type: User manual

FormNo.3369-578RevA

TITANZX5020Zero-Turn-Radius

RidingMower

ModelNo.74840—SerialNo.311000001andUp

G015749

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

WARNING

CALIFORNIA

Proposition65Warning

Thisengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-coverd,or

grasss-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002

WARNING

Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,and

safetyofthemachine.FailuretouseoriginalToro

partscouldcauseseriousinjuryordeath.Making

unauthorizedchangestotheengine,fuelorventing

system,mayviolateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimitedto,tires,

belts,blades,andfuelsystemcomponentswith

originalToroparts.

Theenclosed

Engine Owner's Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratoryratedbythe

enginemanufacturerinaccordancewithSAEJ1940.

Asconguredtomeetsafety,emission,andoperating

requirements,theactualenginehorsepoweronthisclass

oflawnmowerwillbesignicantlylower.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndingadealer,

ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorToroCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

G015032

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(

Figure2),

whichsignalsahazardthatmaycauseseriousinjury

ordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................6

SlopeIndicator.....................................................7

SafetyandInstructionalDecals.............................8

Setup.........................................................................13

1ConnectingtheBattery....................................13

2CompletingtheSetup......................................13

ProductOverview......................................................15

Controls.............................................................16

Operation...................................................................17

ThinkSafetyFirst...............................................17

UsingtheRolloverProtectionSystem

(ROPS)..........................................................18

AddingFuel.......................................................18

CheckingtheEngineOilLevel............................20

OperatingtheParkingBrake...............................20

OperatingtheThrottle.......................................21

OperatingtheChoke..........................................21

OperatingtheIgnitionSwitch.............................21

StartingandStoppingtheEngine........................22

OperatingtheMowerBladeControlSwitch

(PTO)............................................................23

TheSafetyInterlockSystem................................23

DrivingForwardorBackward.............................24

StoppingtheMachine.........................................25

AdjustingtheHeightofCut................................25

AdjustingtheAnti-ScalpRollers.........................27

PositioningtheSeat............................................27

AdjustingtheMotionControlLevers..................27

PushingtheMachinebyHand.............................28

UsingtheSideDischarge....................................28

OperatingTips...................................................28

Maintenance...............................................................30

RecommendedMaintenanceSchedule(s)................30

PremaintenanceProcedures....................................32

RaisingtheSeat..................................................32

RemovingtheFloorPan.....................................32

Lubrication.............................................................32

GreasingtheBearings.........................................32

EngineMaintenance...............................................33

ServicingtheAirCleaner....................................33

ServicingtheEngineOil.....................................34

ServicingtheSparkPlug.....................................36

CleaningtheBlowerHousing..............................37

FuelSystemMaintenance.......................................37

ReplacingtheFuelFilter.....................................37

ServicingtheEmissionsFilter.............................38

ElectricalSystemMaintenance................................38

ServicingtheBattery...........................................38

ServicingtheFuses.............................................40

DriveSystemMaintenance.....................................41

CheckingtheTirePressure.................................41

HydraulicSystemMaintenance...............................41

CheckingtheHydraulicOilLevel........................41

ChangingtheHydraulicSystemFilterand

Oil..................................................................41

MowerDeckMaintenance......................................43

ServicingtheCuttingBlades...............................43

MowerDeckLeveling.........................................46

InspectingtheBelts............................................47

ReplacingtheMowerBelt...................................47

RemovingtheMower.........................................48

InstallingtheMower...........................................49

ReplacingtheGrassDeector.............................49

Cleaning.................................................................50

WashingtheUndersideoftheMower..................50

WasteDisposal...................................................50

Storage.......................................................................51

CleaningandStorage..........................................51

Troubleshooting.........................................................52

Schematics.................................................................54

Safety

ThismachinemeetsorexceedstheB71.1-2003

specicationsoftheAmericanNationalStandards

Institute,ineffectatthetimeofproduction.

However,improperuseormaintenancebythe

operatororownercanresultininjury.Toreduce

thepotentialforinjury,complywiththesesafety

instructionsandalwayspayattentiontothe

safetyalertsymbol,whichmeansCAUTION,

WARNING,orDANGER-"personalsafety

instruction."Failuretocomplywiththeinstruction

mayresultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

ThefollowinginstructionsarefromANSIstandard

B71.1-2003.AllthelanguagewithinthisANSIstandard

appliestothismachine;however,duetotheapplication

ofthestandardacrossmanydifferenttypesofproducts

somestatementscanseemgeneralormisleading.In

theseinstances,Torohasrenedthestatementtoconvey

themeaningofthestandardwhilebettermatching

theproductthisOperator'sManualpertains.Safety

informationinadditiontotheinstructionsfoundin

theANSIstandardbelowcanbefoundinToroRiding

MowerSafetyattheendofthissection.

GeneralOperation

•Read,understand,andfollowallinstructionsin

theoperator'smanualandonthemachinebefore

starting.

•Donotplacehandsorfeetnearrotatingpartsor

underthemachine.Keepclearofthedischarge

openingatalltimes.

•Allowonlyresponsibleadultswhoarefamiliarwith

theinstructionstooperatethemachine.

•Cleartheareaofobjectssuchasrocks,toys,wire,etc.,

whichcouldbepickedupandthrownbytheblade.

•Besuretheareaisclearofotherpeoplebefore

mowing.Stopthemachineifanyoneentersthearea.

•Nevercarrypassengers.

•Donotmowinreverseunlessabsolutelynecessary.

Alwayslookdownandbehindbeforeandwhile

backingup.

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.Avoiddischargingmaterial

againstawallorobstruction.Materialmayricochet

backtowardtheoperator.Stoptheblade(s)when

crossinggravelsurfaces.

•Donotoperatethemachinewithoutdeector,

dischargecoverorentiregrasscollectionsystemin

placeandworking.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging

directions.

•Neverleavearunningmachineunattended.Always

turnoffblades,setparkingbrake,stopengine,and

removekeybeforedismounting.

•Turnoffbladeswhennotmowing.Stoptheengine,

waitforallpartstocometoacompletestop

andremovethekeybeforecleaningthemachine,

removingthegrasscatcheroruncloggingthe

dischargechute.

•Operatethemachineonlyindaylightorgood

articiallight.

•Donotoperatethemachinewhileunderthe

inuenceofalcoholordrugs.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Useextracarewhenloadingorunloadingthe

machineintoatrailerortruck.

•Alwaysweareyeprotectionwhenoperatingthe

mower.

•Dataindicatesthatoperators,age60yearsand

above,areinvolvedinalargepercentageofriding

mower-relatedinjuries.Operatorsshouldevaluate

theirabilitytooperatetheridingmowersafely

enoughtoprotectthemselvesandothersfrom

seriousinjury.

•Alwaysfollowtherecommendationsforany

applicationofcounterweights.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtolossofcontroland

tip-overaccidents,whichcanresultinsevereinjuryor

death.Operationonallslopesrequiresextracaution.If

youcannotbackuptheslopeorifyoufeeluneasyonit,

donotmowit.

•Donotmowslopesgreaterthan15degrees.

•Watchforditches,holes,rocks,dips,andrisesthat

changetheoperatingangle,asroughterraincould

overturnthemachine.

•Choosealowgroundspeedsoyouwillnothaveto

stopwhileoperatingonaslope.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcausesliding

andlossofcontrol.

•Alwayskeepthedrivewheelsengagedwhengoing

downslopes.

•Reducespeedanduseextremecautiononslopes.

•Donotmakesuddenturnsorrapidspeedchanges.

•Removeormarkobstaclessuchasrocks,treelimbs,

etc.fromthemowingarea.Tallgrasscanhide

obstacles.

•Avoidsuddenstartswhenmowinguphillbecausethe

mowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing

downhill.Weighttransfertothefrontwheelsmay

causedrivewheelstoslipandcauselossofbraking

andsteering.

•Alwaysavoidsuddenstartingorstoppingonaslope.

Iftireslosetraction,stopthemachine,disengagethe

bladesandproceedslowlyofftheslope.

•Useextremecarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe

machineandcauselossofcontrol.

•Donottrytostabilizethemachinebyputtingyour

footontheground.

•Donotmowneardrop-offs,ditches,steepbanks

orwater.Wheelsdroppingoveredgescancause

rollovers,whichmayresultinseriousinjury,death

ordrowning.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanksorwater.

UsingtheRolloverProtectionSystem

(ROPS)

•Keeptherollbarintheraisedandlockedposition

andusetheseatbeltwhenoperatingthemachine.

•Becertainthattheseatbeltcanbereleasedquickly

intheeventofanemergency.

•Beawarethereisnorolloverprotectionwhenthe

rollbarisdown.

•Checktheareatobemowedandneverfoldthe

ROPSinareaswherethereareslopes,dropoffsor

water.

•Lowertherollbaronlywhenabsolutelynecessary.

Donotweartheseatbeltwiththerollbarfolded

down.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)beforedriving

underanyobjectsanddonotcontactthem.

Children

Tragicaccidentscanoccuriftheoperatorisnotalertto

thepresenceofchildren.Childrenareoftenattractedto

themachineandthemowingactivity.Neverassumethat

childrenwillremainwhereyoulastsawthem.

•Keepchildrenoutofthemowingareaandunderthe

watchfulcareofanotherresponsibleadult,notthe

operator.

•Bealertandturnthemachineoffifchildrenenter

thearea.

•Beforeandwhilebackingorchangingdirection,look

behind,down,andside-to-sideforsmallchildren.

•Nevercarrychildren,evenwiththebladesoff.They

mayfalloffandbeseriouslyinjuredorinterferewith

safemachineoperation.

•Childrenwhohavebeengivenridesinthepastmay

suddenlyappearinthemowingareaforanotherride

andberunoverorbackedoverbythemower.

•Neverallowchildrentooperatethemachine.

•Useextracarewhenapproachingblindcorners,

shrubs,trees,theendofafenceorotherobjectsthat

mayobscurevision.

Towing

Ahitchkitisavailableforthismachineandcanbe

obtainedbycontactinganAuthorizedToroDealer.

Donottowwithoutrstinstallingthismanufacturer

approvedhitch.Thefollowingguidelinesapplywhen

towingwiththeapprovedhitchkitinstalled.

•Towonlywithamachinethathasahitchdesigned

fortowing.Donotattachtowedequipmentexcept

atthehitchpoint.

•Followthemanufacturer'srecommendationfor

weightlimitsfortowedequipmentandtowingon

slopes.

•Neverallowchildrenorothersinorontowed

equipment.

•Onslopes,theweightofthetowedequipmentmay

causelossoftractionandlossofcontrol.

•Travelslowlyandallowextradistancetostop.

Service

SafeHandlingofGasoline:

Toavoidpersonalinjuryorpropertydamage,useextra

carewhenhandlinggasolineandotherfuels.Theyare

ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipesandother

sourcesofignition.

•Useonlyanapprovedcontainer.

•Neverremovethegascaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

refueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

•Neverllcontainersinsideavehicleoronatruckor

trailerwithaplasticliner.Alwaysplacecontainerson

thegroundawayfromyourvehiclebeforelling.

•Removegas-poweredequipmentfromthetruck

ortrailerandrefuelitontheground.Ifthisisnot

possible,thenrefuelsuchequipmentwithaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Keepthenozzleincontactwiththerimofthefuel

tankorcontaineropeningatalltimesuntilthefueling

iscomplete.Donotuseanozzlelock-opendevice.

•Iffuelisspilledonclothing,changeclothing

immediately.

•Neveroverllthefueltank.Replacegascapand

tightensecurely.

GeneralService:

•Neveroperateamachineinsideaclosedarea.Engine

exhaustcontainscarbonmonoxide,whichisan

odorless,deadlypoisonthatcankillyou.

•Keepnutsandboltstight,especiallytheblade

attachmentbolts.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.Checktheir

properoperationregularly.

•Keepthemachinefreeofgrass,leaves,orother

debrisbuild-up.Cleanupoilorfuelspillagefuel

soakeddebris.Allowthemachinetocoolbefore

storing.

•Stopandinspecttheequipmentifyoustrikean

object.Repair,ifnecessary,beforerestarting.

•Nevermakeanyadjustmentsorrepairswiththe

enginerunning.

•Grasscatchercomponentsaresubjecttowear,

damageanddeterioration,whichcouldexpose

movingpartsorallowobjectstobethrown.

Frequentlycheckcomponentsandreplacewith

manufacturers'recommendedparts,whennecessary.

•Mowerbladesaresharpandcancut.Wrapthe

blade(s)orweargloves,anduseextracautionwhen

servicingthem.

•Checkforproperbrakeoperationfrequently.Adjust

andserviceasrequired.

•Maintainorreplacesafetyandinstructiondecalsas

necessary.

•UseonlygenuineTororeplacementpartstoensure

thatoriginalstandardsaremaintained.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecicto

Toroproductsorothersafetyinformationthatyoumust

knowthatmaynotbeincludedintheANSIstandards.

•Stoptheengine,movethemotioncontrolleversto

neutralandoutward,settheparkingbrake,disengage

thebladecontrolswitch,removekeybeforeand

disconnectsparkplugwire(s)performinganyservice,

repairs,maintenanceoradjustments.

•Keephands,feet,hair,andlooseclothingawayfrom

attachmentdischargearea,undersideofmowerand

anymovingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowtocoolbefore

attemptingtomaintain,adjustorservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyour

face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks

andamesawayfrombattery.

•UseonlyToroapprovedattachments.Warrantymay

bevoidedifusedwithunapprovedattachments.

•Ifloadingthemachineontoatrailerortruck,usea

single,full-widthramponly.Therampangleshould

notexceed15degrees.

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

115-9625

1.Parking

brake—disengaged

2.Parkingbrake—engaged

117-5344

1.Lock

2.ReadtheOperator'sManual

117-1158

1.Bypassleverpositionfor

operatingthemachine

2.Bypassleverpositionfor

pushingthemachine

115-9632

1.Powertake-off(PTO),

Bladecontrolswitchon

somemodels

5.Fast

2.Bladecontrolswitch—On6.Continuousvariable

setting

3.Bladecontrolswitch—Off7.Slow

4.Choke

114-1606

1.Entanglementhazard,belt—keepallguardsinplace.

93-7009

1.Warning–DoNotoperate

themowerwiththe

dischargedeectorup

orremoved;keepthe

dischargedeectorin

place.

2.Cutting/dismemberment

hazardofhandorfoot,

mowerblade–stayaway

frommovingparts.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

110-6691

1.Thrownobjects

hazard–keepbystanders

asafedistancefromthe

machine.

3.Cutting/dismemberment

ofhandorfoot–stayaway

frommovingparts.

2.Thrownobjectshazard,

mower–keepthe

dischargedeectoror

collectionsysteminplace.

112-9840

1.ReadtheOperator's

Manual.

3.Removetheignitionkey

andreadtheinstructions

beforeservicingor

performingmaintenance.

2.Heightofcut

99-3943

ForModelswith50InchDecks

1.Engine

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notwearthetheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

115-9644

1.Pressthepedalandlifttheheightofcutlevertounlockthe

deckposition.

2.Heightofcut

3.Pressthepedaltomovethedecktothetransportposition

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

120-5466

1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control

onaslope,disengagethebladecontrolswitch(PTO),

proceedofftheslopeslowly.

2.Warning—readtheinstructionsbeforeservicingorperforming

maintenance;movethemotioncontrolleverstothepark

(brake)position,removetheignitionkeyanddisconnectthe

sparkplugwire.

6.Crushing/dismembermenthazardofbystanders,

reversing—donotcarrypassengers,lookbehindanddown

whenreversing.

3.Cutting/dismembermenthazard,mowerblade;entanglement

hazard,belt—stayawayfrommovingparts,keepallguards

andshieldsinplace.

7.Thrownobjecthazard—keepbystandersasafedistancefrom

themachine,pickupdebrisbeforeoperating,keepdeector

inplace.

4.Warning—donotusesplitramps,useafullrampswhen

transportingmachine.

8.Tippinghazard—donotturnathighspeeds,donotoperate

neardrop-offsonslopesgreaterthan15degrees,donotmow

slopesgreaterthan15degrees,avoidsuddenandsharp

turnswhileonslopes.

115-9630

1.ReadtheOperator'sManualbeforeperformingany

maintenance.

4.Checkthehydraulicoilevery25hours

2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours

3.Checkthedrivewheeltirepressureevery25hours

6.Lubricatethecasterwheelevery25hours

119-8985

1.Fuel2.Full

3.Half

4.Empty

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Connectthebattery.

IgnitionKey1

Hosecoupling1

Operator'sManual

EngineOperator'sManual

OperatorTrainingMaterial

CompletetheSetup.

ConnectingtheBattery

NoPartsRequired

Procedure

1.Locatethebatteryandnegativebatterycableinthe

centerofthemachine.

2.Removetheblackplasticcapfromthenegative

batterypost.Removethefastenersfromthenegative

batterycableandusethemtosecurethenegative

batterycabletothenegativebatterypost(

Figure4).

G010257

Figure4

1.Bolt4.Negativebatterypost

2.Washer5.Nut

3.Negativebatterycable

CompletingtheSetup

Partsneededforthisprocedure:

1IgnitionKey

1Hosecoupling

Operator'sManual

EngineOperator'sManual

OperatorTrainingMaterial

Procedure

CheckingtheTirePressure

Checkthefrontandreartiresforproperination.Refer

toCheckingtheTirePressureintheOperator'sManual

fortherecommendedinationpressure.

CheckingtheSideDischargeChute

Removethepackingrestraintholdingthesidedischarge

chuteupandlowerthechuteintoplace.

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

theOilLevelintheOperator'sManual.

CheckingtheHydraulicOilLevel

Beforeyoustarttheengineandusethemachine,check

thehydraulicoillevelinthereservoirbehindtheseat;

refertoCheckingtheOilLevelintheOperator'sManual.

CheckingtheMowerAdjustment

Themowerdeckwasleveledatthefactory.Ifthemower

isnotcuttinglevel,adjusttheside-to-sidelevelandthe

front-to-rearbladeslope.SeetheOperator'sManual

fortheproperprocedure.

ReviewtheRemainingParts

Keepallthefollowingitemswiththemachine:

•IgnitionKey

•Hosecoupling

•Operator'sManual

•EngineOperator'sManual

•ViewtheOperatortrainingmaterial.

ProductOverview

G015763

Figure5

1.Drivewheel4.Motioncontrollevers7.Frontcasterwheel

10.Deector

2.Operatorseat

5.Parkingbrake8.Anti-scalproller

3.Rolloverprotectionsystem

(ROPS)

6.Footrest

9.Footpedaldeckliftand

height-of-cut

014716

Figure6

1.MowerDeck2.Drivewheel3.Engine4.Rolloverprotectionsystem

(ROPS),foldeddown

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine(Figure7).

G009917

Figure7

1.Throttlecontrol4.Ignitionswitch

2.Choke5.Bladecontrolswitch(PTO)

3.Hourmeter

IgnitionSwitch

Theignitionswitchhasthreepositions:Start,Run

andOff.ThekeywillturntoStartandmovebackto

Runuponrelease.TurningthekeytotheOffposition

willstoptheengine;however,alwaysremovethekey

whenleavingthemachinetopreventtheenginefrom

accidentallystarting(

Figure7).

ThrottleControl

ThethrottlecontrolisvariablebetweenFastandSlow.

Movingthrottleleverforwardwillincreaseenginespeed

andmovingthrottlelevertotherearwilldecreaseengine

speed.Movingthethrottleforwardintothedetentis

fullthrottle(

Figure7).

Choke

Usethechoketostartacoldengine.Pullthechoke

knobuptoengageit.Pushdownonthechokeknob

todisengageit.

BladeControlSwitch(PowerTake-Off)

Thebladecontrolswitch,representedbyapower

take-off(PTO)symbol,engagesanddisengagespower

tothemowerblades(Figure7).

HourMeter

Thehourmeterrecordsthenumberofhourstheblades

haveoperated.Itoperateswhenthebladecontrol

switch(PTO)isengaged.Usethesetimesforscheduling

regularmaintenance(Figure7).

FuelGauge

Thefuelwindowlocatedbelowtheoperatorposition

canbeusedtoverifythelevelofgasolineinthetank

(Figure8).

G010077

Figure8

1.Fuelgaugewindow

MotionControlLevers

Themotioncontrolleversarespeedsensitivecontrols

ofindependentwheelmotors.Movingaleverforward

orbackwardturnsthewheelonthesamesideforward

orinreverse;wheelspeedisproportionaltotheamount

theleverismoved.Movethecontrolleversoutward

fromthecentertotheneutrallockpositionandexitthe

machine(

Figure5).Alwayspositionthemotioncontrol

leversintotheneutrallockpositionwhenyoustopthe

machineorleaveitunattended.

ParkingBrakeLever

Locatedonleftsideoftheconsole(Figure5).Thebrake

leverengagesaparkingbrakeonthedrivewheels.Pull

theleverupandrearwardtoengagethebrake.Pushthe

leverforwardanddowntodisengagethebrake.

FootPedalDeckLiftSystem

Thefootpedaldeckliftsystemallowstheoperator

tolowerandraisethedeckfromtheseatedposition.

Theoperatorcanusethefootpedaltoliftthedeck

brieytoavoidobstaclesorlockthedeckinthehighest

height-of-cutortransportposition(Figure5).

Height-of-CutLever

Theheight-of-cutleverworkswiththefootpedalto

lockthedeckinaspeciccuttingheight.Onlyadjustthe

heightofcutwhilemachineisnotmoving(Figure5).

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesareavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.Toro.comforalistofallapprovedattachments

andaccessories.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsand

decalsinthesafetysection.Knowingthisinformation

couldhelpyou,yourfamily,petsorbystandersavoid

injury.

DANGER

Mowingonwetgrassorsteepslopescancause

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathor

drowning.

Alossoftractionisalossofsteeringcontrol.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotmowneardrop-offsornearwater.

•Donotmowslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Whenmowingslopes,graduallyworkfrom

lowertohigherareasontheincline.

•Avoidsuddenturnsorrapidspeedchanges.

•Turnup,intoaninclinewhenchanging

directionsonslopes.Turningdowntheslope

reducestraction.

•Attachmentschangethehandling

characteristicsofthemachine.Use

extracautionwhenusingattachmentswiththe

machine.

G015033

Figure9

1.SafeZone-usethemachinehere

2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs

andwater.

3.Water

UsingtheRolloverProtection

System(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keepthe

rollbarintheraisedlockedpositionandusethe

seatbelt.

WARNING

Thereisnorolloverprotectionwhentherollbar

isinthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbaris

inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontact

them.

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.Toraisetherollbar,removethehaircotterpinand

removethelockingpins.

2.Raisetherollbartotheuprightposition(Figure10).

G015034

Figure10

Important:Alwaysusetheseatbeltwiththe

rollbarintheraisedposition.

3.Installthelockingpins.Securethepinsbyinstalling

thehaircotterpin(

Figure11).

G015035

Figure11

1.HoleinROPS

3.Hairpincotter

2.Lockingpin

4.Twolowertherollbar,removethehaircotterpin

andremovethelockingpin.(Figure11).

5.Lowertherollbartothedownposition.

6.Usethetwolockingandcotterpinstosecurethe

bar.

AddingFuel

Useunleadedregulargasolinesuitableforautomotive

use(85pumpoctaneminimum).Leadedregular

gasolinemaybeusedifunleadedregularisnotavailable.

Important:Neverusemethanolorgasoline

containingmethanolbecausethefuelsystemcould

bedamaged.Donotmixoilwithgasoline.

Important:Somefuels,calledoxygenatedor

reformulatedgasoline,aregasolineblended

withalcoholsorethers.Excessiveamountsof

theseblendscandamagethefuelsystemor

causeperformanceproblems.Ifanyundesirable

operatingsymptomsoccur,usegasolinewitha

lowerpercentageofalcoholorether.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis1/4to

1/2inch(6to13mm)belowthebottomofthe

llerneck.Thisemptyspaceinthetankallows

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystem

inplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruckbedlinersmayinsulate

thecontainerandslowthelossofanystatic

charge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerandrefuel

theequipmentwithitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancauseserious

injuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepgasawayfromeyesandskin.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysor

less.Forlongerstorageitisrecommendedthatthe

fueltankbedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountofgasstabilizer/conditioner

tothegas.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethe

chanceofvarnishdepositsinthefuelsystem,usefuel

stabilizeratalltimes.

FuelGauge

Usethefuelwindowbelowtheoperatortoverifythe

levelofgasolinebeforellingthetank(Figure12).

G010077

Figure12

1.Fuelgaugewindow

FillingtheFuelTank

Makesuretheengineisshutoffandthemotion

controlsareintheparkposition.

Important:DoNotoverllfueltank.Fillthe

fueltanktothebottomofthellerneck.The

emptyspaceinthetankallowsthefueltoexpand.

Overllingmayresultinfuelleakageordamageto

theengineoremissionsystem.

1.Cleanaroundthefueltankcapandremovethecap.

Note:Youcanusethefuelwindowbelowthe

operatingpositionverifythepresenceofgasoline

beforellingthetank(

Figure12).

2.Slowlyaddregular,unleadedgasolineuntilthefuel

reachesthebaseofthellerneck

Figure13.

G010475

Figure13

3.Installthefueltankcapsecurelyandtightenuntilit

“clicks”.Wipeupanygasolinethatmayhavespilled.

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

theEngineOilLevel.

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthe

machineorleaveitunattended.

SettingtheParkingBrake

G010078

Figure14

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Toro TITAN ZX5020 Zero-Turn-Radius Riding Mower User manual

Brand: Toro

Model: TITAN ZX5020 Zero-Turn-Radius Riding Mower

Category: Lawnmowers

Type: User manual

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Toro TITAN ZX5020 Zero-Turn-Radius Riding Mower User manual

Toro TITAN ZX5020 Zero-Turn-Radius Riding Mower User manual

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