Toro TITAN ZX6020 Zero-Turn-Radius Riding Mower User manual

Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3371-814RevA
TITANZX4820,ZX5420orZX6020
Zero-Turn-RadiusRidingMower
ModelNo.74841—SerialNo.312000001andUp
ModelNo.74842—SerialNo.312000001andUp
ModelNo.74843—SerialNo.312000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
WARNING
CALIFORNIA
Proposition65Warning
Thisengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-coverd,or
grasss-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002
WARNING
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,and
safetyofthemachine.FailuretouseoriginalToro
partscouldcauseseriousinjuryordeath.Making
unauthorizedchangestotheengine,fuelorventing
system,mayviolateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires,
belts,blades,andfuelsystemcomponentswith
originalToroparts.
Theenclosed
Engine Owner's Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratorytestedbythe
enginemanufacturerinaccordancewithSAEJ1995and
ratedtoJ2723.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
1
G015032
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................6
SlopeIndicator.....................................................7
SafetyandInstructionalDecals.............................8
Setup.........................................................................14
1ConnectingtheBattery....................................14
2CompletingtheSetup......................................14
3CheckingtheMowerAdjustment.....................15
ProductOverview......................................................16
Controls.............................................................17
Operation...................................................................18
ThinkSafetyFirst...............................................18
UsingtheRolloverProtectionSystem
(ROPS)..........................................................19
AddingFuel.......................................................19
CheckingtheEngineOilLevel............................21
OperatingtheParkingBrake...............................21
OperatingtheThrottle.......................................22
OperatingtheChoke..........................................22
OperatingtheIgnitionSwitch.............................22
StartingandStoppingtheEngine........................23
OperatingtheMowerBladeControlSwitch
(PTO)............................................................24
TheSafetyInterlockSystem................................24
DrivingForwardorBackward.............................25
StoppingtheMachine.........................................26
AdjustingtheHeightofCut................................26
AdjustingtheAnti-ScalpRollers.........................27
PositioningtheSeat............................................27
AdjustingtheMotionControlLevers..................28
PushingtheMachinebyHand.............................29
UsingtheSideDischarge....................................29
OperatingTips...................................................30
Maintenance...............................................................31
RecommendedMaintenanceSchedule(s)................31
PremaintenanceProcedures....................................33
RaisingtheSeat..................................................33
Lubrication.............................................................33
GreasingtheBearings.........................................33
EngineMaintenance...............................................34
ServicingtheAirCleaner....................................34
ServicingtheEngineOil.....................................34
ServicingtheSparkPlug.....................................36
CleaningtheCoolingSystem...............................37
FuelSystemMaintenance.......................................38
ReplacingtheFuelFilter.....................................38
ElectricalSystemMaintenance................................39
ServicingtheBattery...........................................39
ServicingtheFuses.............................................40
DriveSystemMaintenance.....................................41
CheckingtheTirePressure.................................41
HydraulicSystemMaintenance...............................42
CheckingtheHydraulicOilLevel........................42
ChangingtheHydraulicSystemFilterand
Oil..................................................................42
MowerDeckMaintenance......................................44
ServicingtheCuttingBlades...............................44
MowerDeckLeveling.........................................46
InspectingtheBelts............................................48
ReplacingtheMowerBelt...................................48
RemovingtheMower.........................................49
InstallingtheMower...........................................51
ReplacingtheGrassDeector.............................51
Cleaning.................................................................52
WashingtheUndersideoftheMower..................52
WasteDisposal...................................................53
Storage.......................................................................54
CleaningandStorage..........................................54
Troubleshooting.........................................................55
Schematics.................................................................57
3
Safety
ThismachinemeetsorexceedstheB71.1-2003
specicationsoftheAmericanNationalStandards
Institute,ineffectatthetimeofproduction.
However,improperuseormaintenancebythe
operatororownercanresultininjury.Toreduce
thepotentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCAUTION,
WARNING,orDANGER-"personalsafety
instruction."Failuretocomplywiththeinstruction
mayresultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
ThefollowinginstructionsarefromANSIstandard
B71.1-2003.AllthelanguagewithinthisANSIstandard
appliestothismachine;however,duetotheapplication
ofthestandardacrossmanydifferenttypesofproducts
somestatementscanseemgeneralormisleading.In
theseinstances,Torohasrenedthestatementtoconvey
themeaningofthestandardwhilebettermatching
theproductthisOperator'sManualpertains.Safety
informationinadditiontotheinstructionsfoundin
theANSIstandardbelowcanbefoundinToroRiding
MowerSafetyattheendofthissection.
GeneralOperation
Read,understand,andfollowallinstructionsin
theoperator'smanualandonthemachinebefore
starting.
Donotplacehandsorfeetnearrotatingpartsor
underthemachine.Keepclearofthedischarge
openingatalltimes.
Allowonlyresponsibleadultswhoarefamiliarwith
theinstructionstooperatethemachine.
Cleartheareaofobjectssuchasrocks,toys,wire,etc.,
whichcouldbepickedupandthrownbytheblade.
Besuretheareaisclearofotherpeoplebefore
mowing.Stopthemachineifanyoneentersthearea.
Nevercarrypassengers.
Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhile
backingup.
Beawareofthemowerdischargedirectionanddo
notpointitatanyone.Avoiddischargingmaterial
againstawallorobstruction.Materialmayricochet
backtowardtheoperator.Stoptheblade(s)when
crossinggravelsurfaces.
Donotoperatethemachinewithoutdeector,
dischargecoverorentiregrasscollectionsystemin
placeandworking.
Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
Neverleavearunningmachineunattended.Always
turnoffblades,setparkingbrake,stopengine,and
removekeybeforedismounting.
Turnoffbladeswhennotmowing.Stoptheengine,
waitforallpartstocometoacompletestop
andremovethekeybeforecleaningthemachine,
removingthegrasscatcheroruncloggingthe
dischargechute.
Operatethemachineonlyindaylightorgood
articiallight.
Donotoperatethemachinewhileunderthe
inuenceofalcoholordrugs.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Useextracarewhenloadingorunloadingthe
machineintoatrailerortruck.
Alwaysweareyeprotectionwhenoperatingthe
mower.
Dataindicatesthatoperators,age60yearsand
above,areinvolvedinalargepercentageofriding
mower-relatedinjuries.Operatorsshouldevaluate
theirabilitytooperatetheridingmowersafely
enoughtoprotectthemselvesandothersfrom
seriousinjury.
Alwaysfollowtherecommendationsforany
applicationofcounterweights.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Operationonallslopesrequiresextracaution.If
youcannotbackuptheslopeorifyoufeeluneasyonit,
donotmowit.
Donotmowslopesgreaterthan15degrees.
Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
4
Choosealowgroundspeedsoyouwillnothaveto
stopwhileoperatingonaslope.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
Alwayskeepthedrivewheelsengagedwhengoing
downslopes.
Reducespeedanduseextremecautiononslopes.
Donotmakesuddenturnsorrapidspeedchanges.
Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.
Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
Alwaysavoidsuddenstartingorstoppingonaslope.
Iftireslosetraction,stopthemachine,disengagethe
bladesandproceedslowlyofftheslope.
Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
Donottrytostabilizethemachinebyputtingyour
footontheground.
Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death
ordrowning.
Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
UsingtheRolloverProtectionSystem
(ROPS)
Keeptherollbarintheraisedandlockedposition
andusetheseatbeltwhenoperatingthemachine.
Becertainthattheseatbeltcanbereleasedquickly
intheeventofanemergency.
Beawarethereisnorolloverprotectionwhenthe
rollbarisdown.
Checktheareatobemowedandneverfoldthe
ROPSinareaswherethereareslopes,dropoffsor
water.
Lowertherollbaronlywhenabsolutelynecessary.
Donotweartheseatbeltwiththerollbarfolded
down.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)beforedriving
underanyobjectsanddonotcontactthem.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
themachineandthemowingactivity.Neverassumethat
childrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunderthe
watchfulcareofanotherresponsibleadult,notthe
operator.
Bealertandturnthemachineoffifchildrenenter
thearea.
Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.
Nevercarrychildren,evenwiththebladesoff.They
mayfalloffandbeseriouslyinjuredorinterferewith
safemachineoperation.
Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherride
andberunoverorbackedoverbythemower.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners,
shrubs,trees,theendofafenceorotherobjectsthat
mayobscurevision.
Towing
Ahitchkitisavailableforthismachineandcanbe
obtainedbycontactinganAuthorizedToroDealer.
Donottowwithoutrstinstallingthismanufacturer
approvedhitch.Thefollowingguidelinesapplywhen
towingwiththeapprovedhitchkitinstalled.
Towonlywithamachinethathasahitchdesigned
fortowing.Donotattachtowedequipmentexcept
atthehitchpoint.
Followthemanufacturer'srecommendationfor
weightlimitsfortowedequipmentandtowingon
slopes.
Neverallowchildrenorothersinorontowed
equipment.
Onslopes,theweightofthetowedequipmentmay
causelossoftractionandlossofcontrol.
Travelslowlyandallowextradistancetostop.
5
Service
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,useextra
carewhenhandlinggasolineandotherfuels.Theyare
ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipesandother
sourcesofignition.
Useonlyanapprovedcontainer.
Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
container,ratherthanfromagasolinedispenser
nozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilthefueling
iscomplete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing
immediately.
Neveroverllthefueltank.Replacegascapand
tightensecurely.
GeneralService:
Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.
Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
Keepthemachinefreeofgrass,leaves,orother
debrisbuild-up.Cleanupoilorfuelspillagefuel
soakeddebris.Allowthemachinetocoolbefore
storing.
Stopandinspecttheequipmentifyoustrikean
object.Repair,ifnecessary,beforerestarting.
Nevermakeanyadjustmentsorrepairswiththe
enginerunning.
Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplacewith
manufacturers'recommendedparts,whennecessary.
Mowerbladesaresharpandcancut.Wrapthe
blade(s)orweargloves,anduseextracautionwhen
servicingthem.
Checkforproperbrakeoperationfrequently.Adjust
andserviceasrequired.
Maintainorreplacesafetyandinstructiondecalsas
necessary.
UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatmaynotbeincludedintheANSIstandards.
Stoptheengine,movethemotioncontrolleversto
neutralandoutwardtotheparkposition,disengage
thebladecontrolswitch,removekeybeforeand
disconnectsparkplugwire(s)performinganyservice,
repairs,maintenanceoradjustments.
Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfrombattery.
UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
Ifloadingthemachineontoatrailerortruck,usea
single,full-widthramponly.Therampangleshould
notexceed15degrees.
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
115-9625
1.Parking
brake—disengaged
2.Parkingbrake—engaged
117-1158
1.Bypassleverpositionfor
operatingthemachine
2.Bypassleverpositionfor
pushingthemachine
115-9632
1.Powertake-off(PTO),
Bladecontrolswitchon
somemodels
5.Fast
2.Bladecontrolswitch—On6.Continuousvariable
setting
3.Bladecontrolswitch—Off7.Slow
4.Choke
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
8
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
112-9840
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
117-5344
1.Lock
2.ReadtheOperator'sManual
117-1194
1.Engine
9
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notwearthetheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
115-9644
1.Pressthepedalandlifttheheightofcutlevertounlockthe
deckposition.
2.Heightofcut
3.Pressthepedaltomovethedecktothetransportposition
10
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
115-9630
1.ReadtheOperator'sManualbeforeperformingany
maintenance.
4.Checkthehydraulicoilevery25hours
2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours
3.Checkthedrivewheeltirepressureevery25hours
6.Lubricatethecasterwheelevery25hours
11
120-5466
1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.
2.Warning—readtheinstructionsbeforeservicingorperforming
maintenance;movethemotioncontrolleverstothepark
(brake)position,removetheignitionkeyanddisconnectthe
sparkplugwire.
6.Crushing/dismembermenthazardofbystanders,
reversing—donotcarrypassengers,lookbehindanddown
whenreversing.
3.Cutting/dismembermenthazard,mowerblade;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
7.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine,pickupdebrisbeforeoperating,keepdeector
inplace.
4.Warning—donotusesplitramps,useafullrampswhen
transportingmachine.
8.Tippinghazard—donotturnathighspeeds,donotoperate
neardrop-offsonslopesgreaterthan15degrees,donotmow
slopesgreaterthan15degrees,avoidsuddenandsharp
turnswhileonslopes.
119-8983
1.Fuel2.Full
3.Half
4.Empty
12
119-8986
1.Fuel2.Full
3.Half
4.Empty
119-8987
1.Fuel2.Full
3.Half
4.Empty
13
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Connectthebattery.
IgnitionKey1
Hosecoupling1
Operator'sManual
1
EngineOperator'sManual
1
2
OperatorTrainingMaterial
1
CompletetheSetup.
3
Nopartsrequired
Checkthemoweradjustment.
1
ConnectingtheBattery
NoPartsRequired
Procedure
1.Locatethebatteryandnegativebatterycableinthe
centerofthemachine.
2.Removetheblackplasticcapfromthenegative
batterypost.Removethefastenersfromthenegative
batterycableandusethemtosecurethenegative
batterycabletothenegativebatterypost(
Figure4).
G010257
1
2
3
5
4
Figure4
1.Bolt4.Negativebatterypost
2.Washer5.Nut
3.Negativebatterycable
2
CompletingtheSetup
Partsneededforthisprocedure:
1IgnitionKey
1Hosecoupling
1
Operator'sManual
1
EngineOperator'sManual
1
OperatorTrainingMaterial
Procedure
SettingUptheMotionControlLevers
Ifneeded,removetheupperbolt,washerandnutand
raisethemotioncontrolleverstotheuprightposition.
Securethemotioncontrollevers.RefertoAdjustingthe
MotionControlLeversintheOperationSection.
RaisingtheROPS
RaisetheROPSintotheuprightpositionandsecureit
inplace.RefertoUsingtheRolloverProtectionSystem
(ROPS)intheOperationSection.
CheckingtheTirePressure
Checkthefrontandreartiresforproperination.Refer
toCheckingtheTirePressureintheOperator'sManual
fortherecommendedinationpressure.
CheckingtheSideDischargeChute
Removethepackingrestraintholdingthesidedischarge
chuteupandlowerthechuteintoplace.
14
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theOilLevelintheOperator'sManual.
CheckingtheHydraulicOilLevel
Beforeyoustarttheengineandusethemachine,check
thehydraulicoillevelinthereservoirbehindtheseat;
refertoCheckingtheOilLevelintheOperator'sManual.
ReviewtheRemainingParts
Keepallthefollowingitemswiththemachine:
IgnitionKey
Hosecoupling
Operator'sManual
EngineOperator'sManual
ViewtheOperatortrainingmaterialbeforeoperating
themachine.
3
CheckingtheMower
Adjustment
NoPartsRequired
Procedure
Adjusttheside-to-sidelevelandthefront-to-rearblade
slope.UsetherelevantproceduresintheOperator's
Manualtoverifythedeckislevelandmakeany
adjustmentsasnecessary.RefertotheOperator'sManual
formoreinformation.
15
ProductOverview
G015763
1
2
3
4
5
6
7
8
9
10
Figure5
1.Drivewheel4.Motioncontrollevers7.Frontcasterwheel
10.Deector
2.Operatorseat
5.Parkingbrake8.Anti-scalproller
3.Rolloverprotectionsystem
(ROPS)
6.Footrest
9.Footpedaldeckliftand
height-of-cut
G014766
1
2
3
4
Figure6
1.MowerDeck3.Engine
2.Drivewheel
4.Rolloverprotectionsystem(ROPS),foldeddown
16
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure7).
g017722
1
2
3
4
5
Figure7
1.Throttlecontrol4.Ignitionswitch
2.Choke5.Bladecontrolswitch(PTO)
3.Hourmeter
IgnitionSwitch
Theignitionswitchhasthreepositions:Start,Run
andOff.ThekeywillturntoStartandmovebackto
Runuponrelease.TurningthekeytotheOffposition
willstoptheengine;however,alwaysremovethekey
whenleavingthemachinetopreventtheenginefrom
accidentallystarting(
Figure7).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Movingthrottleleverforwardwillincreaseenginespeed
andmovingthrottlelevertotherearwilldecreaseengine
speed.Movingthethrottleforwardintothedetentis
fullthrottle(
Figure7).
Choke
Usethechoketostartacoldengine.Pullthechoke
knobuptoengageit.Pushdownonthechokeknob
todisengageit.
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades(Figure7).
HourMeter
Thehourmeterrecordsthenumberofhourstheblades
haveoperated.Itoperateswhenthebladecontrol
switch(PTO)isengaged.Usethesetimesforscheduling
regularmaintenance(
Figure7).
FuelGauge
Thefuelwindowlocatedbelowtheoperatorposition
canbeusedtoverifythelevelofgasolineinthetank
(Figure8).
G010077
1
Figure8
1.Fuelgaugewindow
MotionControlLevers
Themotioncontrolleversarespeedsensitivecontrols
ofindependentwheelmotors.Movingaleverforward
orbackwardturnsthewheelonthesamesideforward
orinreverse;wheelspeedisproportionaltotheamount
theleverismoved.Movethecontrolleversoutward
fromthecentertotheneutrallockpositionandexitthe
machine(
Figure5).Alwayspositionthemotioncontrol
leversintotheneutrallockpositionwhenyoustopthe
machineorleaveitunattended.
ParkingBrakeLever
Locatedonleftsideoftheconsole(Figure5).Thebrake
leverengagesaparkingbrakeonthedrivewheels.Pull
theleverupandrearwardtoengagethebrake.Pushthe
leverforwardanddowntodisengagethebrake.
FootPedalDeckLiftSystem
Thefootpedaldeckliftsystemallowstheoperator
tolowerandraisethedeckfromtheseatedposition.
Theoperatorcanusethefootpedaltoliftthedeck
brieytoavoidobstaclesorlockthedeckinthehighest
height-of-cutortransportposition(Figure5).
17
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedalto
lockthedeckinaspeciccuttingheight.Onlyadjustthe
heightofcutwhilemachineisnotmoving(Figure5).
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyou,yourfamily,petsorbystandersavoid
injury.
DANGER
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
Avoidsuddenturnsorrapidspeedchanges.
Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdowntheslope
reducestraction.
Attachmentschangethehandling
characteristicsofthemachine.Use
extracautionwhenusingattachmentswiththe
machine.
18
G015033
1
2
3
Figure9
1.SafeZone-usethemachinehere
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs
andwater.
3.Water
UsingtheRolloverProtection
System(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keepthe
rollbarintheraisedlockedpositionandusethe
seatbelt.
WARNING
Thereisnorolloverprotectionwhentherollbar
isinthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbaris
inthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearancepermits.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Toraisetherollbar,removethehaircotterpinand
removethelockingpins.
2.Raisetherollbartotheuprightposition(Figure10).
G015034
Figure10
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
3.Installthelockingpins.Securethepinsbyinstalling
thehaircotterpin(Figure11).
G015035
1
2
3
2
Figure11
1.HoleinROPS
3.Hairpincotter
2.Lockingpin
4.Twolowertherollbar,removethehaircotterpin
andremovethelockingpin.(Figure11).
5.Lowertherollbartothedownposition.
6.Usethetwolockingandcotterpinstosecurethe
bar.
AddingFuel
Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher
((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
DoNotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemay
resultwhichmaynotbecoveredunderwarranty.
19
DoNotusegasolinecontainingmethanol.
DoNotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizeris
used.
DoNotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystem
inplaceandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmayinsulate
thecontainerandslowthelossofanystatic
charge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerandrefuel
theequipmentwithitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditioneropening.
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
20
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Toro TITAN ZX6020 Zero-Turn-Radius Riding Mower User manual

Category
Lawnmowers
Type
User manual
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