Operating Instructions
51069863
ETV C16/C20
G
06.08 -
07.12
ETV C16
ETV C20
1
1009.GB
Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg
Manufacturer or authorized representative in the Community
Additional information
Authorised signatory
Date
G EU Declaration of Conformity
The signatories hereby certify that the specified powered industrial truck conforms to
the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Magne-
tic Compatibility, EMC) including their amendments as translated into national legisla-
tion of the member countries. The signatories are individually empowered in each case
to compile the technical documentation.
Type Option Serial No. Year of Construction
ETV C16
ETV C20
1
1009.GB
Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg
Manufacturer or authorized representative in the Community
Additional information
Authorised signatory
Date
G EU Declaration of Conformity
The signatories hereby certify that the specified powered industrial truck conforms to
the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC (Electro-Magne-
tic Compatibility, EMC) including their amendments as translated into national legisla-
tion of the member countries. The signatories are individually empowered in each case
to compile the technical documentation.
Type Option Serial No. Year of Construction
ETV C16
ETV C20
1009.GB
2
1009.GB
2
1
0903.GB
Important notes on transporting and mounting load lifting devices
to reach trucks
Transport
Depending on the overall height of the lifting mast and the local conditions transport
can be performed in three different ways
– Standing, with the lifting mast mounted (for trucks with low overall height)
– Standing, with martially mounted lifting mast tilted towards the overhead guard (for
trucks with medium overall height). Hydraulic line for the lifting function is interrup-
ted.
– Standing, with the lifting mast dismounted (for trucks with large overall height)
Safety Instructions for Assembly and Commissioning
fThe assembly of the truck on site, commissioning the truck and instructing the driver
must be carried out by personnel trained and authorised by the manufacturer
Connect the hydraulic lines to the basic machine / mast interface and commission the
truck only after having installed the mast as per the instructions.
1
0903.GB
Important notes on transporting and mounting load lifting devices
to reach trucks
Transport
Depending on the overall height of the lifting mast and the local conditions transport
can be performed in three different ways
– Standing, with the lifting mast mounted (for trucks with low overall height)
– Standing, with martially mounted lifting mast tilted towards the overhead guard (for
trucks with medium overall height). Hydraulic line for the lifting function is interrup-
ted.
– Standing, with the lifting mast dismounted (for trucks with large overall height)
Safety Instructions for Assembly and Commissioning
fThe assembly of the truck on site, commissioning the truck and instructing the driver
must be carried out by personnel trained and authorised by the manufacturer
Connect the hydraulic lines to the basic machine / mast interface and commission the
truck only after having installed the mast as per the instructions.
0903.GB
2
0903.GB
2
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
0108.GB
I 1
0210.GB
Table of Contents
A Correct Use and Application
1 General ............................................................................................... A 1
2 Correct application .............................................................................. A 1
3 Approved application conditions ......................................................... A 1
4 Proprietor responsibilities .................................................................... A 2
5 Adding attachments and/or accessories ............................................. A 2
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies and Functional Description .............................................. B 2
2.1 Truck ................................................................................................... B 3
2.2 Load handling ...................................................................................... B 6
3 Standard Version Specifications ......................................................... B 7
3.1 ETV C16/C20 Performance Data ........................................................ B 7
3.2 ETV C16/C20 Dimensions .................................................................. B 8
3.3 Standard mast version dimensions ..................................................... B 10
3.4 Weights ............................................................................................... B 10
3.5 Wheels/tyres ....................................................................................... B 10
3.6 Battery ................................................................................................. B 10
3.7 Hydraulics ........................................................................................... B 10
3.8 Mast weights ....................................................................................... B 11
3.9 EN norms ............................................................................................ B 12
3.10 Conditions of use ................................................................................ B 12
3.11 Electrical requirements ........................................................................ B 13
4 Identification points and data plates .................................................... B 14
4.1 Truck data plate .................................................................................. B 15
4.2 Truck load chart (capacity) .................................................................. B 16
4.3 Attachment load chart ......................................................................... B 16
4.4 Stability ................................................................................................ B 17
C Transport and Commissioning
1 Transport ............................................................................................. C 1
2 Lifting by crane .................................................................................... C 2
2.1 Lifting the basic truck by crane ............................................................ C 3
2.2 Lifting the basic truck and cabin by crane ........................................... C 4
3 Securing the truck during transport ..................................................... C 5
4 Using the truck for the first time .......................................................... C 6
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0210.GB
Table of Contents
A Correct Use and Application
1 General ............................................................................................... A 1
2 Correct application .............................................................................. A 1
3 Approved application conditions ......................................................... A 1
4 Proprietor responsibilities .................................................................... A 2
5 Adding attachments and/or accessories ............................................. A 2
B Truck Description
1 Application ........................................................................................... B 1
2 Assemblies and Functional Description .............................................. B 2
2.1 Truck ................................................................................................... B 3
2.2 Load handling ...................................................................................... B 6
3 Standard Version Specifications ......................................................... B 7
3.1 ETV C16/C20 Performance Data ........................................................ B 7
3.2 ETV C16/C20 Dimensions .................................................................. B 8
3.3 Standard mast version dimensions ..................................................... B 10
3.4 Weights ............................................................................................... B 10
3.5 Wheels/tyres ....................................................................................... B 10
3.6 Battery ................................................................................................. B 10
3.7 Hydraulics ........................................................................................... B 10
3.8 Mast weights ....................................................................................... B 11
3.9 EN norms ............................................................................................ B 12
3.10 Conditions of use ................................................................................ B 12
3.11 Electrical requirements ........................................................................ B 13
4 Identification points and data plates .................................................... B 14
4.1 Truck data plate .................................................................................. B 15
4.2 Truck load chart (capacity) .................................................................. B 16
4.3 Attachment load chart ......................................................................... B 16
4.4 Stability ................................................................................................ B 17
C Transport and Commissioning
1 Transport ............................................................................................. C 1
2 Lifting by crane .................................................................................... C 2
2.1 Lifting the basic truck by crane ............................................................ C 3
2.2 Lifting the basic truck and cabin by crane ........................................... C 4
3 Securing the truck during transport ..................................................... C 5
4 Using the truck for the first time .......................................................... C 6
0210.GB
I 2
D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 3
3.1 Solo Pilot: ............................................................................................ D 3
3.2 Multi Pilot: ............................................................................................ D 5
4 Charging the battery ............................................................................ D 7
5 Battery removal and installation .......................................................... D 8
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ........................................................................ E 2
3 Starting up the truck ............................................................................ E 6
3.1 Entry and exit ...................................................................................... E 6
3.2 Setting up the operator position .......................................................... E 7
3.3 To prepare the truck for operation ....................................................... E 14
3.4 Emergency stop device ....................................................................... E 15
3.5 Testing after daily operation ................................................................ E 16
4 Industrial Truck Operation ................................................................... E 17
4.1 Safety regulations for truck operation ................................................. E 17
4.2 Procedure in extraordinary situations .................................................. E 18
4.3 Emergency Disconnect ....................................................................... E 19
4.4 Travel, steering, braking ...................................................................... E 20
4.5 Adjusting the forks ............................................................................... E 23
4.6 Lifting and depositing loads ................................................................. E 23
4.7 Mast Support Reach ........................................................................... E 25
4.8 Emergency lowering ............................................................................ E 28
4.9 Operating Attachments ....................................................................... E 29
4.10 Parking the truck safely ....................................................................... E 34
5 Driver’s display (t) ............................................................................. E 35
5.1 Driver’s Display LED Buttons .............................................................. E 39
5.2 Driver Display Switches ...................................................................... E 40
5.3 Driver’s Display Warning Messages ................................................... E 40
6 Keypad (CANCODE) (o) .................................................................... E 47
6.1 Code lock ............................................................................................ E 47
6.2 Parameters .......................................................................................... E 48
6.3 Parameter Settings ............................................................................. E 49
7ISM (o) ............................................................................................... E 52
8 Changing truck parameters ................................................................. E 52
9 Troubleshooting .................................................................................. E 53
10 Moving the truck without a battery, recovery ....................................... E 53
11 Optional equipment ............................................................................. E 56
11.1 Headlights .......................................................................................... E 56
11.2 Beacon / strobe .................................................................................. E 56
11.3 Limit switch system / electrical lift limit switch ..................................... E 57
0210.GB
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D Battery Maintenance, Charging & Replacement
1 Safety regulations for handling acid batteries ..................................... D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 3
3.1 Solo Pilot: ............................................................................................ D 3
3.2 Multi Pilot: ............................................................................................ D 5
4 Charging the battery ............................................................................ D 7
5 Battery removal and installation .......................................................... D 8
E Operation
1 Safety Regulations for the Operation of Forklift Trucks ...................... E 1
2 Controls and Displays ........................................................................ E 2
3 Starting up the truck ............................................................................ E 6
3.1 Entry and exit ...................................................................................... E 6
3.2 Setting up the operator position .......................................................... E 7
3.3 To prepare the truck for operation ....................................................... E 14
3.4 Emergency stop device ....................................................................... E 15
3.5 Testing after daily operation ................................................................ E 16
4 Industrial Truck Operation ................................................................... E 17
4.1 Safety regulations for truck operation ................................................. E 17
4.2 Procedure in extraordinary situations .................................................. E 18
4.3 Emergency Disconnect ....................................................................... E 19
4.4 Travel, steering, braking ...................................................................... E 20
4.5 Adjusting the forks ............................................................................... E 23
4.6 Lifting and depositing loads ................................................................. E 23
4.7 Mast Support Reach ........................................................................... E 25
4.8 Emergency lowering ............................................................................ E 28
4.9 Operating Attachments ....................................................................... E 29
4.10 Parking the truck safely ....................................................................... E 34
5 Driver’s display (t) ............................................................................. E 35
5.1 Driver’s Display LED Buttons .............................................................. E 39
5.2 Driver Display Switches ...................................................................... E 40
5.3 Driver’s Display Warning Messages ................................................... E 40
6 Keypad (CANCODE) (o) .................................................................... E 47
6.1 Code lock ............................................................................................ E 47
6.2 Parameters .......................................................................................... E 48
6.3 Parameter Settings ............................................................................. E 49
7ISM (o) ............................................................................................... E 52
8 Changing truck parameters ................................................................. E 52
9 Troubleshooting .................................................................................. E 53
10 Moving the truck without a battery, recovery ....................................... E 53
11 Optional equipment ............................................................................. E 56
11.1 Headlights .......................................................................................... E 56
11.2 Beacon / strobe .................................................................................. E 56
11.3 Limit switch system / electrical lift limit switch ..................................... E 57
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0210.GB
11.4 Seat heating ....................................................................................... E 58
11.5 12 V DC / 24 V DC transformer .......................................................... E 58
11.6 Sideshift centre position ..................................................................... E 59
11.7 Weigher .............................................................................................. E 59
11.8 Clamp button ...................................................................................... E 60
11.9 Weatherproof cab ............................................................................... E 61
11.10 Parabolic mirror ................................................................................... E 62
11.11 Removable load backrest .................................................................... E 63
11.12 ISM access module ............................................................................. E 64
11.13 Assembly and hydraulic ports of additional attachments .................... E 65
F Industrial Truck Maintenance
1 Operational Safety and Environmental Protection .............................. F 1
2 Maintenance safety regulations .......................................................... F 2
3 Servicing and Inspection ..................................................................... F 6
4 ETV C16/C20 Maintenance Checklist ................................................. F 7
5 Maintenance Schedule ........................................................................ F 9
5.1 Lubricants and Lubrication Schedule .................................................. F 10
5.2 Consumables. ..................................................................................... F 11
5.3 Reservoir capacity ............................................................................... F 12
6 Maintenance Instructions .................................................................... F 13
6.1 Preparing the truck for maintenance and repairs ................................ F 13
6.2 Remove seat panel ............................................................................. F 14
6.3 Check hydraulic oil level ...................................................................... F 14
6.4 Opening the fuse cover ....................................................................... F 15
6.5 Opening the instrument panel cover ................................................... F 15
6.6 Checking electrical fuses .................................................................... F 16
6.7 Check wheel attachment and wear ..................................................... F 17
6.8 Recommissioning ................................................................................ F 17
7 Decommissioning the industrial truck .................................................. F 18
7.1 Prior to decommissioning: ................................................................... F 18
7.2 During decommissioning: .................................................................... F 19
7.3 Returning the truck to operation after decommissioning ..................... F 19
8 Safety checks to be performed at regular intervals and following
any unusual incidents .......................................................................... F 20
9 Final de-commissioning, disposal ....................................................... F 20
10 Human vibration measurement ........................................................... F 20
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0210.GB
11.4 Seat heating ....................................................................................... E 58
11.5 12 V DC / 24 V DC transformer .......................................................... E 58
11.6 Sideshift centre position ..................................................................... E 59
11.7 Weigher .............................................................................................. E 59
11.8 Clamp button ...................................................................................... E 60
11.9 Weatherproof cab ............................................................................... E 61
11.10 Parabolic mirror ................................................................................... E 62
11.11 Removable load backrest .................................................................... E 63
11.12 ISM access module ............................................................................. E 64
11.13 Assembly and hydraulic ports of additional attachments .................... E 65
F Industrial Truck Maintenance
1 Operational Safety and Environmental Protection .............................. F 1
2 Maintenance safety regulations .......................................................... F 2
3 Servicing and Inspection ..................................................................... F 6
4 ETV C16/C20 Maintenance Checklist ................................................. F 7
5 Maintenance Schedule ........................................................................ F 9
5.1 Lubricants and Lubrication Schedule .................................................. F 10
5.2 Consumables. ..................................................................................... F 11
5.3 Reservoir capacity ............................................................................... F 12
6 Maintenance Instructions .................................................................... F 13
6.1 Preparing the truck for maintenance and repairs ................................ F 13
6.2 Remove seat panel ............................................................................. F 14
6.3 Check hydraulic oil level ...................................................................... F 14
6.4 Opening the fuse cover ....................................................................... F 15
6.5 Opening the instrument panel cover ................................................... F 15
6.6 Checking electrical fuses .................................................................... F 16
6.7 Check wheel attachment and wear ..................................................... F 17
6.8 Recommissioning ................................................................................ F 17
7 Decommissioning the industrial truck .................................................. F 18
7.1 Prior to decommissioning: ................................................................... F 18
7.2 During decommissioning: .................................................................... F 19
7.3 Returning the truck to operation after decommissioning ..................... F 19
8 Safety checks to be performed at regular intervals and following
any unusual incidents .......................................................................... F 20
9 Final de-commissioning, disposal ....................................................... F 20
10 Human vibration measurement ........................................................... F 20
0210.GB
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0210.GB
I 4
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
0506.GB
2
0506.GB
2
A 1
1009.GB
A Correct Use and Application
1 General
The industrial truck described in the present operating instructions is designed for
lifting, lowering and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
All other types of use lie beyond the scope of application and can result in damage to
personnel, the truck or property.
2 Correct application
F
The maximum load and load distance are indicated on the load chart and must not be
exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the
manufacturer. The load must rest on the back of the fork carriage and centrally
between the forks.
The following operations are permitted:
– Lifting and lowering loads.
– Transporting lowered loads.
The following operations are prohibited:
– Travelling with a raised load (>30 cm).
– Transporting hanging loads. If the truck is to be operated with hanging loads, proof
of sufficient safety distance under local operating conditions must be obtained from
a specialist assessor.
– Carrying and lifting passengers.
– Pushing or pulling load units.
3 Approved application conditions
F
Do not exceed the permissible surface and spot load limits on the travel routes.
At blind spots get a second person to assist.
The driver must ensure that the loading ramp / bridge cannot move or come loose
during loading / unloading.
– Operation in industrial and commercial environments.
– Permissible temperature range -20 °C to 40 °C.
– Operation only on secure, level surfaces with sufficient capacity.
– Operation only on routes that are visible and approved by the proprietor.
– Negotiating inclines up to a maximum of 15 %.
– Do not negotiate inclines crosswise or at an angle. Loads must always be carried
on the end of the truck facing uphill.
– Operation in partially public traffic.
Z
Special equipment and authorisation are required if the truck is to be constantly used
in extreme conditions.
The truck is not authorised for use in areas at risk of explosion.
A 1
1009.GB
A Correct Use and Application
1 General
The industrial truck described in the present operating instructions is designed for
lifting, lowering and transporting load units.
It must be used, operated and serviced in accordance with the present instructions.
All other types of use lie beyond the scope of application and can result in damage to
personnel, the truck or property.
2 Correct application
F
The maximum load and load distance are indicated on the load chart and must not be
exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the
manufacturer. The load must rest on the back of the fork carriage and centrally
between the forks.
The following operations are permitted:
– Lifting and lowering loads.
– Transporting lowered loads.
The following operations are prohibited:
– Travelling with a raised load (>30 cm).
– Transporting hanging loads. If the truck is to be operated with hanging loads, proof
of sufficient safety distance under local operating conditions must be obtained from
a specialist assessor.
– Carrying and lifting passengers.
– Pushing or pulling load units.
3 Approved application conditions
F
Do not exceed the permissible surface and spot load limits on the travel routes.
At blind spots get a second person to assist.
The driver must ensure that the loading ramp / bridge cannot move or come loose
during loading / unloading.
– Operation in industrial and commercial environments.
– Permissible temperature range -20 °C to 40 °C.
– Operation only on secure, level surfaces with sufficient capacity.
– Operation only on routes that are visible and approved by the proprietor.
– Negotiating inclines up to a maximum of 15 %.
– Do not negotiate inclines crosswise or at an angle. Loads must always be carried
on the end of the truck facing uphill.
– Operation in partially public traffic.
Z
Special equipment and authorisation are required if the truck is to be constantly used
in extreme conditions.
The truck is not authorised for use in areas at risk of explosion.
1009.GB
A 2
4 Proprietor responsibilities
For the purposes of the present operating instructions the “proprietor” is defined as
any natural or legal person who either uses the industrial truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered
the person who, in accordance with existing contractual agreements between the
owner and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed.
The attachment must only be operated by trained and authorised personnel.
The proprietor must ensure that all users have read and understood these operating
instructions.
M
Failure to comply with the operating instructions shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
5 Adding attachments and/or accessories
The mounting or installation of additional equipment which affects or enhances the
performance of the forklift truck requires the written permission of the manufacturer.
Local authority approval may also need to be obtained. Local authority approval does
not however constitute the manufacturer’s approval.
1009.GB
A 2
4 Proprietor responsibilities
For the purposes of the present operating instructions the “proprietor” is defined as
any natural or legal person who either uses the industrial truck himself, or on whose
behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered
the person who, in accordance with existing contractual agreements between the
owner and user of the industrial truck, is charged with operational duties.
The proprietor must ensure that the industrial truck is used only for the purpose it is
intended for and that danger to life and limb of the user and third parties are excluded.
Furthermore, accident prevention regulations, safety regulations and operating,
servicing and repair guidelines must be followed.
The attachment must only be operated by trained and authorised personnel.
The proprietor must ensure that all users have read and understood these operating
instructions.
M
Failure to comply with the operating instructions shall invalidate the warranty. The same
applies if improper work is carried out on the truck by the customer or third parties
without the permission of the manufacturer’s customer service department.
5 Adding attachments and/or accessories
The mounting or installation of additional equipment which affects or enhances the
performance of the forklift truck requires the written permission of the manufacturer.
Local authority approval may also need to be obtained. Local authority approval does
not however constitute the manufacturer’s approval.
B 1
1009.GB
B Truck Description
1 Application
The ETV C16/C20 is a three wheel electric side seat, clear view reach truck. It is
designed for internal and external use to lift and transport goods. Open bottom pallets
or pallets with transverse boards can be lifted inside or outside the area of the load
wheels or roll cage. Loads can be stacked, unstacked and transported over long
distances.
The capacity can be obtained from the data plate.
Model Capacity Load centre of gravity
ETV C16 1,600 kg 600 mm
ETV C20 2,000 kg 600 mm
B 1
1009.GB
B Truck Description
1 Application
The ETV C16/C20 is a three wheel electric side seat, clear view reach truck. It is
designed for internal and external use to lift and transport goods. Open bottom pallets
or pallets with transverse boards can be lifted inside or outside the area of the load
wheels or roll cage. Loads can be stacked, unstacked and transported over long
distances.
The capacity can be obtained from the data plate.
Model Capacity Load centre of gravity
ETV C16 1,600 kg 600 mm
ETV C20 2,000 kg 600 mm
1009.GB
B 2
2 Assemblies and Functional Description
Item Description Item Description
1tClearview mast 9 tBrake pedal
2tOverhead guard 10 tAccelerator pedal
3tFree lift cylinder
(not with ZT mast)
11 tBattery trolley unlatch pedal
4tSolo-Pilot 12 tDriver’s display
oMulti-Pilot 13 tTwo stage switch key with
spare key (service).
5tLoad wheels oCANCODE
6tOutriggers oISM Access Module
7tDrive wheel 14 tEMERGENCY DISCONNECT
switch
8tDeadman button
tStandard Equipment oOptional Equipment
1
2
3
4
567
8
9
10
11
12 13 14
1009.GB
B 2
2 Assemblies and Functional Description
Item Description Item Description
1tClearview mast 9 tBrake pedal
2tOverhead guard 10 tAccelerator pedal
3tFree lift cylinder
(not with ZT mast)
11 tBattery trolley unlatch pedal
4tSolo-Pilot 12 tDriver’s display
oMulti-Pilot 13 tTwo stage switch key with
spare key (service).
5tLoad wheels oCANCODE
6tOutriggers oISM Access Module
7tDrive wheel 14 tEMERGENCY DISCONNECT
switch
8tDeadman button
tStandard Equipment oOptional Equipment
1
2
3
4
567
8
9
10
11
12 13 14
B 3
1009.GB
2.1 Truck
F
The truck can only be moved with or without a load when the mast support is
retracted, the mast tilted back and the load handler lowered.
Safety mechanisms: An enclosed truck geometry with rounded edges ensures safe
handling of the ETV C16/C20. The driver is protected by the overhead guard (2). The
drive wheel (7) and the load wheels (5) are protected by a solid skirt.
M
A slight danger remains for third parties, even when a drive wheel cover is used.
Pressing the EMERGENCY DISCONNECT switch (14) disconnects all electrical
functions in hazardous situations.
Line brake safety devices in the lift cylinders limit the load lowering speed in the event
of a hydraulic system failure.
Displays: Driver’s display (12) with widescreen LCD display (t) including residual
time display, battery discharge indicator, lift and travel profile settings and steering
angle mode display. The battery discharge indicator and hourmeter are combined on
the driver’s display (12). The discharge indicator is designed as a monitor which cuts
out lifting when the battery is discharged, in order to avoid depletion.
Drive: The entire drive unit is enclosed in the truck chassis. A fixed, 6.9 kW
threephase motor governs the drive wheel (7) via a bevel spur gearbox.
The electronic traction controller ensures the smooth rotation of the drive motor and
as a result smooth driving, powerful acceleration and electrically controlled braking
with energy recovery.
The degree of energy recovery can be adjusted in the driver’s display.
Slip control (o): The slip control system prevents the drive wheel from blocking
during braking. This improves the truck’s steering during braking and reduces tyre
wear.
When the truck accelerates it prevents the drive wheel from spinning uncontrollably
on smooth surfaces. In some circumstances the stopping distance may be extended.
F
The stopping distance may be extended when the reversing brake is used and the
maximum speed may be restricted immediately after replacing a wheel.
B 3
1009.GB
2.1 Truck
F
The truck can only be moved with or without a load when the mast support is
retracted, the mast tilted back and the load handler lowered.
Safety mechanisms: An enclosed truck geometry with rounded edges ensures safe
handling of the ETV C16/C20. The driver is protected by the overhead guard (2). The
drive wheel (7) and the load wheels (5) are protected by a solid skirt.
M
A slight danger remains for third parties, even when a drive wheel cover is used.
Pressing the EMERGENCY DISCONNECT switch (14) disconnects all electrical
functions in hazardous situations.
Line brake safety devices in the lift cylinders limit the load lowering speed in the event
of a hydraulic system failure.
Displays: Driver’s display (12) with widescreen LCD display (t) including residual
time display, battery discharge indicator, lift and travel profile settings and steering
angle mode display. The battery discharge indicator and hourmeter are combined on
the driver’s display (12). The discharge indicator is designed as a monitor which cuts
out lifting when the battery is discharged, in order to avoid depletion.
Drive: The entire drive unit is enclosed in the truck chassis. A fixed, 6.9 kW
threephase motor governs the drive wheel (7) via a bevel spur gearbox.
The electronic traction controller ensures the smooth rotation of the drive motor and
as a result smooth driving, powerful acceleration and electrically controlled braking
with energy recovery.
The degree of energy recovery can be adjusted in the driver’s display.
Slip control (o): The slip control system prevents the drive wheel from blocking
during braking. This improves the truck’s steering during braking and reduces tyre
wear.
When the truck accelerates it prevents the drive wheel from spinning uncontrollably
on smooth surfaces. In some circumstances the stopping distance may be extended.
F
The stopping distance may be extended when the reversing brake is used and the
maximum speed may be restricted immediately after replacing a wheel.
1009.GB
B 4
Brake system: The electric braking system consists of three independent braking
systems. Applying the brake pedal results in inversion braking (plugging) in the
traction motor. Where required the load carrying brakes are switched on via the
vehicle’s brake control system.
The safety brake is electrically operated and works mechanically through a
compression spring applied to a magnet brake mounted on the drive unit. This brake
is also used for emergency braking. A warning indicator appears when the brake is
applied.
Faults in the steering and brake systems (which trigger an emergency stop) are
shown on the driver’s display or the on board computer.
Emergency Stop Safety Feature: The emergency stop is controlled by the traction
or steering controller. If an error is detected the truck automatically brakes to a halt.
Control displays on the driver’s display indicate the emergency stop. Every time the
truck is switched on, the system performs a self-diagnosis which only releases the
parking brake (emergency stop) if the functionality test is positive.
Steering: 180° electrical steering which turns the transmission via a spur gear. The
adjustable steering wheel acts as a steering transmitter.
Operator position: The driver’s position is ergonomically designed with ample
legroom. The driver's seat, steering arm and Solo Pilot / Multi Pilot (o) can be
adjusted to suit the driver.
Curve Control: Automatic speed reduction for cornering. Curve Control limits the
speed and acceleration when cornering. This reduces the risk of oscillations or
tipovers.
Deadman switch: The foot switch in the left foot compartment must be depressed to
allow the driver to operate the truck. Lifting and travel are inhibited if the driver
removes his foot from the foot switch. Steering and braking remain enabled. The
deadman switch can be adjusted so that when the foot switch is released the parking
brake applies after a set time. (prevents the truck from accidentally rolling away)
1009.GB
B 4
Brake system: The electric braking system consists of three independent braking
systems. Applying the brake pedal results in inversion braking (plugging) in the
traction motor. Where required the load carrying brakes are switched on via the
vehicle’s brake control system.
The safety brake is electrically operated and works mechanically through a
compression spring applied to a magnet brake mounted on the drive unit. This brake
is also used for emergency braking. A warning indicator appears when the brake is
applied.
Faults in the steering and brake systems (which trigger an emergency stop) are
shown on the driver’s display or the on board computer.
Emergency Stop Safety Feature: The emergency stop is controlled by the traction
or steering controller. If an error is detected the truck automatically brakes to a halt.
Control displays on the driver’s display indicate the emergency stop. Every time the
truck is switched on, the system performs a self-diagnosis which only releases the
parking brake (emergency stop) if the functionality test is positive.
Steering: 180° electrical steering which turns the transmission via a spur gear. The
adjustable steering wheel acts as a steering transmitter.
Operator position: The driver’s position is ergonomically designed with ample
legroom. The driver's seat, steering arm and Solo Pilot / Multi Pilot (o) can be
adjusted to suit the driver.
Curve Control: Automatic speed reduction for cornering. Curve Control limits the
speed and acceleration when cornering. This reduces the risk of oscillations or
tipovers.
Deadman switch: The foot switch in the left foot compartment must be depressed to
allow the driver to operate the truck. Lifting and travel are inhibited if the driver
removes his foot from the foot switch. Steering and braking remain enabled. The
deadman switch can be adjusted so that when the foot switch is released the parking
brake applies after a set time. (prevents the truck from accidentally rolling away)
B 5
1009.GB
Item Description Item Description
1tClearview mast 9 tBrake pedal
2tOverhead guard 10 tAccelerator pedal
3tFree lift cylinder
(not with ZT mast)
11 tBattery trolley unlatch pedal
4tSolo-Pilot 12 tDriver’s display
oMulti-Pilot 13 tTwo stage switch key with
spare key (service).
5tLoad wheels oCANCODE
6tOutriggers oISM Access Module
7tDrive wheel 14 tEMERGENCY DISCONNECT
switch
8tDeadman switch
tStandard Equipment oOptional Equipment
1
2
3
4
567
8
9
10
11
12 13 14
B 5
1009.GB
Item Description Item Description
1tClearview mast 9 tBrake pedal
2tOverhead guard 10 tAccelerator pedal
3tFree lift cylinder
(not with ZT mast)
11 tBattery trolley unlatch pedal
4tSolo-Pilot 12 tDriver’s display
oMulti-Pilot 13 tTwo stage switch key with
spare key (service).
5tLoad wheels oCANCODE
6tOutriggers oISM Access Module
7tDrive wheel 14 tEMERGENCY DISCONNECT
switch
8tDeadman switch
tStandard Equipment oOptional Equipment
1
2
3
4
567
8
9
10
11
12 13 14
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