SICK Flexi Classic Gateways Operating instructions

OPERATING INSTRUCTIO

NS

en

Flexi Classic

Gateways

Operating Instructions

Flexi Classic Gateways

Subject to change without notice

This document is protected by the law of copyright, whereby all rights established therein remain with the

company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits

of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without

the explicit written approval of the company SICK AG.

Operating Instructions

Flexi Classic Gateways

3

Subject to change without notice

Contents

1 About this document.........................................................................................................7

1.1 Function of this document....................................................................................7

1.2 Target group ..........................................................................................................7

1.3 Information depth .................................................................................................7

1.4 Scope .....................................................................................................................8

1.5 Symbols used ........................................................................................................8

2 On safety.............................................................................................................................9

2.1 Qualified safety personnel....................................................................................9

2.2 Correct use ............................................................................................................9

2.3 Environmental protection ...................................................................................10

2.3.1 Disposal.............................................................................................10

2.3.2 Separation of materials ....................................................................10

3 Flexi Classic gateways ...................................................................................................11

3.1 System information transmitted by the modules..............................................11

3.2 Status information of all Flexi Classic gateways (system bytes) ......................12

3.2.1 DIG-OUT .............................................................................................12

3.2.2 REQ-ID................................................................................................12

3.2.3 CRC1 and CRC2 ................................................................................13

3.2.4 BAS1 ..................................................................................................14

3.2.5 BAS2 ..................................................................................................14

3.2.6 BAS3 ..................................................................................................15

3.2.7 BAS4 ..................................................................................................15

3.2.8 RSP-ID................................................................................................15

3.2.9 B1-B10 (REQ-ID 1-13/2133)............................................................16

3.2.10 B1-B10 (REQ-ID 255)........................................................................16

3.2.11 MED ...................................................................................................16

3.2.12 MQD ...................................................................................................17

3.2.13 MKD1.................................................................................................18

3.2.14 MKD2.................................................................................................18

3.2.15 MFD....................................................................................................19

3.2.16 MFCLASS1-MFCODE2.......................................................................19

3.2.17 MOD-ID...............................................................................................24

3.2.18 SW-VERSION_H and SW-VERSION_L ...............................................25

3.2.19 FUNCTION..........................................................................................25

3.2.20 KONF..................................................................................................26

3.2.21 CRC_H CODE and CRC_L CODE .......................................................26

3.2.22 DIAG-VERSION_H and DIAG-VERSION_L..........................................26

3.2.23 System interface status (only UE410-EN3) .....................................26

4 PROFIBUS DP Gateway...................................................................................................27

4.1 Interfaces and operation ....................................................................................27

4.1.1 Controls and status indicators .........................................................27

4.1.2 Application diagnostic outputs UE410-PRO ....................................28

4.1.3 Plug assignment................................................................................28

4.1.4 Bus cable...........................................................................................28

4.1.5 Cable parameters..............................................................................29

4.1.6 Data transmission rate .....................................................................29

Operating Instructions

Flexi Classic Gateways

Subject to change without notice

Contents

4.2 Planning .............................................................................................................. 30

4.2.1 GSD file ............................................................................................. 30

4.2.2 Documenting with PROFIBUS-DP Master Simulator.......................31

4.2.3 Diagnostics data UE410-PRO .......................................................... 31

5 CANopen Gateway .......................................................................................................... 32

5.1 Interfaces and operation.................................................................................... 32

5.1.1 Control and status indicators........................................................... 32

5.1.2 Application diagnostic outputs UE410-CAN.................................... 33

5.1.3 Plug assignment ............................................................................... 34

5.1.4 Bus cable .......................................................................................... 34

5.2 Planning .............................................................................................................. 35

5.2.1 EDS file.............................................................................................. 35

5.2.2 PCS ....................................................................................................35

5.2.3 Format of diagnostics data .............................................................. 35

5.2.4 TxPDO1.............................................................................................. 36

5.2.5 TxPDO2.............................................................................................. 36

5.2.6 TxPDO3.............................................................................................. 37

5.2.7 TxPDO4.............................................................................................. 37

5.2.8 RxPDO1 ............................................................................................. 38

5.2.9 NMT Network Management ............................................................. 38

5.2.10 Pre-Operational................................................................................. 38

5.2.11 Operational ....................................................................................... 38

5.2.12 Prepared/Stopped............................................................................ 38

5.2.13 Reset node........................................................................................ 38

5.2.14 Reset communication ...................................................................... 39

5.2.15 SYNC.................................................................................................. 39

5.2.16 Node-guarding .................................................................................. 39

5.2.17 Emergency ........................................................................................ 40

5.2.18 SDO communication......................................................................... 40

5.2.19 SDO Download expedited (Write SDO) ............................................ 40

5.2.20 SDO Upload expedited (Read SDO) ................................................. 41

5.2.21 Object list SDO.................................................................................. 41

5.2.22 Configuration objects ....................................................................... 42

5.2.23 Input/output objects ........................................................................ 43

5.2.24 Module list objects ........................................................................... 43

5.2.25 Mapping/communication parameter objects .................................44

5.2.26 Flexi-Classic-ERROR list object ........................................................ 45

5.2.27 Status objects ................................................................................... 46

6 DeviceNet Gateway......................................................................................................... 47

6.1 Interfaces and operation.................................................................................... 47

6.1.1 Characteristics of the DeviceNet implementation.......................... 47

6.1.2 Controls and status indicators......................................................... 47

6.1.3 Application diagnostic outputs UE410-DEV ....................................48

6.1.4 Plug assignment ............................................................................... 49

6.1.5 Bus cable .......................................................................................... 49

6.2 Planning .............................................................................................................. 50

6.2.1 EDS file.............................................................................................. 50

6.2.2 Diagnostics data UE410-DEV........................................................... 50

Operating Instructions

Flexi Classic Gateways

5

Subject to change without notice

Contents

7 Modbus/TCP Ethernet Gateway ....................................................................................51

7.1 Interfaces and operation ....................................................................................51

7.2 Basic configuration — assigning an IP address.................................................52

7

.3 Configuration of the interface to the PLC — how the data are

transferred...........................................................................................................54

7.3.1 Operating modes in the transfer mode RX (To PLC) .......................56

7.3.2 Operating modes in the transfer mode Tx (From PLC)....................58

7.3.3 Modbus commands and error messages........................................58

7.4 Configuration of the gateway — which data are transferred.............................59

7.5 Status of the interface to the PLC......................................................................61

7.6 Resetting to factory settings...............................................................................64

7.7 Troubleshooting ..................................................................................................65

7.8 Description of the data sets ...............................................................................67

7.8.1 Data sets 1-5.....................................................................................67

7.8.2 Data set 6, can be compiled by the user.........................................69

8 Ethernet TCP/IP Gateway ..............................................................................................71

8.1 Interfaces and operation ....................................................................................71

8.2 Basic configuration — assigning an IP address.................................................72

8.3 Configuration of the TCP/IP interface — who establishes the connection.......74

8.4 Data transfer method — how the data are transferred.....................................76

8.4.1 General telegram structure ..............................................................76

8.4.2 Error response to invalid messages.................................................77

8.4.3 Auto Update Mode ............................................................................77

8.4.4 Polling Mode......................................................................................80

8.5 Ethernet TCP/IP interface status and statistics................................................83

8.6 Resetting to factory settings...............................................................................85

8.7 Troubleshooting ..................................................................................................86

8.8 Description of the data sets ...............................................................................88

8.8.1 Data sets 1-5.....................................................................................88

8.8.2 Data set 6, can be compiled by the user.........................................90

9 EtherNet/IP Gateway......................................................................................................92

9.1 Interfaces and operation ....................................................................................92

9.2 Basic configuration — assigning an IP address.................................................93

9.3 Device name........................................................................................................94

9.4 Configuration of the interface to the PLC — how the data are

transferred...........................................................................................................95

9.4.1 Operating modes in the transfer mode Rx (to PLC) ........................98

9.4.2 Operating modes in the transfer mode Tx (from PLC) ....................99

9.5 Configuration of the gateway — which data are transferred.......................... 100

9.6 Status of the interface to the PLC................................................................... 102

9.7 EtherNet/IP objects ......................................................................................... 105

9.7.1 Full Data Set Transfer Object (72hex — one instance per

UE410FEN1 module) ...................................................................... 105

9.7.2 Individual Data Set Transfer object (73hex — one instance

per data set) ................................................................................... 106

9.7.3 Discrete Output Point object definition (09hex — 4

instances; one instance per digital output) .................................. 113

9.8 Resetting to factory settings............................................................................ 115

9.9 Troubleshooting ............................................................................................... 116

9.10 Description of the data sets ............................................................................ 118

9.10.1 Data sets 1-5.................................................................................. 118

9.10.2 Data set 6, can be compiled by the user...................................... 120

Operating Instructions

Flexi Classic Gateways

Subject to change without notice

Contents

10 PROFINET IO Gateway ..................................................................................................122

10.1 Interfaces and operation..................................................................................122

10.2 Basic configuration — assigning an IP address ..............................................123

1

0.2.1 Web server based...........................................................................123

10.2.2 PROFINET IO conform.....................................................................125

10.3 PROFINET configuration of the gateway — how the data are transferred .....125

10.3.1 STEP 1 — Install the generic station description file (GSD file)

125

10.3.2 STEP 2 — Add the gateway to the project......................................126

10.3.3 STEP 3 — Configure the properties of the gateway ......................126

10.3.4 STEP 4 — Assign the device name.................................................127

10.4 PROFINET configuration of the gateway — which data are transferred.........129

10.4.1 Cyclic data.......................................................................................129

10.4.2 Acyclic data — record read .............................................................130

10.4.3 Alarms .............................................................................................136

10.5 Status of the interfaces....................................................................................137

10.5.1 Status of the interface to the PLC .................................................137

10.5.2 Status of the Flexi system ..............................................................138

10.6 Resetting to factory settings ............................................................................140

10.7 Troubleshooting................................................................................................141

10.8 Error type definitions in PROFINET IO..............................................................143

11 Technical specifications ..............................................................................................147

11.1 Technical specifications fieldbus.....................................................................147

11.1.1 PROFIBUS........................................................................................147

11.1.2 CANopen .........................................................................................147

11.1.3 DeviceNet........................................................................................148

11.1.4 Modbus/TCP, EtherNet/IP, PROFINET IO......................................148

11.2 Technical specifications, supply circuit ...........................................................149

11.3 Technical specifications application diagnostic outputs................................149

11.4 General technical specifications......................................................................149

11.5 Dimensional drawing........................................................................................151

11.6 Device overview/part numbers........................................................................152

11.7 Accessories/spare parts ..................................................................................152

11.7.1 PROFIBUS master simulator ..........................................................152

11.7.2 CD-ROM Flexi Classic......................................................................152

Operating Instructions Chapter 1

Flexi Classic Gateways

7

Subject to change without notice

About this document

1 About this document

P

lease read this chapter carefully before working with these operating instructions and the

Flexi Classic gateways.

1.1 Function of this document

These operating instructions only apply in conjunction with the “Flexi Classic Modular Safe-

ty Controller” operating instructions and provide the technical personnel at the machine

manufacturer or machine operating organisation information on safe mounting, adjust-

ment, electrical installation, commissioning as well as on operation and maintenance of

the Flexi Classic gateways.

These operating instructions do not provide information on the operation of the machine in

which a Flexi Classic safety controller with Flexi Classic gateways is integrated. Information

on this is to be found in the appropriate operating instructions for the machine.

1.2 Target group

These operating instructions are addressed to planning engineers, machine designers and

the operators of systems in which a Flexi Classic modular safety controller is integrated

and who want to transmit data to a fieldbus (a controller) via a gateway.

They are also addressed to people who are placing a Flexi Classic gateway in operation for

the first time or maintaining it.

1.3 Information depth

These operating instructions contain information on Flexi Classic gateways on the following

subjects:

 mounting

 status information on fieldbus, planning and related mapping

 part numbers

Warning!

Pay attention to the safety notes and safety measures on the Flexi Classic safety controller!

We also refer you to our homepage on the Internet at

http://www.ue410flexi.com

There you will find the following files for download:

 EDS file

 GSD file

 flexi_config_list.xls (system requirements Excel 2000 or higher)



WARNING

Note

Chapter 1 Operating Instructions

Flexi Classic Gateways

Subject to change without notice

About this document

1.4 Scope

T

hese operating instructions are original operating instructions.

T

hese operating instructions apply to all Flexi Classic gateway modules (UE410FPR03,

FPR04, FCAN3, FCAN4, FDEV3, FDEV4, -EN1, -EN3, -EN4). In addition, follow the related

concise operating instructions (see type label entry on the modules).

1.5 Symbols used

Refer to notes for special features of the device.

Warning!

A warning notice indicates an actual or potential risk or health hazard. They are designed

to help you to prevent accidents.

Read carefully and follow the warning notices!

Note

N

otes



WARNING

Operating Instructions Chapter 2

Flexi Classic Gateways

9

Subject to change without notice

On safety

2 On safety

This chapter deals with your own safety and the safety of the equipment operators.

 Please read this chapter carefully before working with a Flexi Classic gateway.

2.1 Qualified safety personnel

The Flexi Classic gateway must only be installed, commissioned and serviced by qualified

safety personnel.

Qualified safety personnel are defined as persons who …

 have undergone the appropriate technical training

and

 have been instructed by the responsible machine operator in the operation of the

machine and the current valid safety guidelines

and

 have access to the operating instructions “Flexi Classic Gateways” and “Flexi Classic

Modular Safety Controller” and have read and familiarised themselves with them.

2.2 Correct use

The Flexi Classic gateways can only be operated with a Flexi Classic system.

The Flexi Classic gateways are not suitable for operation on a safety fieldbus!

These gateways only generate non-safety-related fieldbus data (status bytes) for control

and diagnostics purposes.

These modules may only be used by qualified personnel and only on the machine where

they have been installed and initialised by qualified personnel in accordance with the

operating instructions.

Pay attention to the safety notes and safety measures on the Flexi Classic safety

controller!

If the device is used for any other purposes or modified in any way — also during mounting

and installation — any warranty claim against SICK AG shall become void.

 During the mounting, installation and usage of the Flexi Classic safety controller, ob-

serve the standards and directives applicable in your country.

 The national/international rules and regulations apply to the installation, commissioning,

use and periodic technical inspection of the Flexi Classic safety controller, in

particular …

– the Machinery Directive

– the EMC directive

– the Work Equipment Directive

– the Low Voltage Directive

– the work safety regulations/safety rules



WARNING



WARNING

Chapter 2 Operating Instructions

Flexi Classic Gateways

Subject to change without notice

On safety

 The operating instructions must be made available to the operator of the machine

where a Flexi Classic safety controller is used. The machine operator is to be instructed

in the use of the device by specialist personnel and must be instructed to read the ope-

rating instructions.

The Flexi Classic system complies, as per the “radiated emissions” generic standard, with

the requirements of class A (industrial applications). the Flexi Classic system is therefore

only suitable for use in an industrial environment.

2.3 Environmental protection

The Flexi Classic gateways are designed for minimum impact on the environment, they

consume only a minimum of energy and resources.

 At work, always act in an environmentally responsible manner.

2.3.1 Disposal

Unusable or irreparable devices should always be disposed as per the applicable national

regulations on waste disposal (e.g. European waste code 16 02 14).

We would be pleased to be of assistance to you on the disposal of these devices. Contact

us.

2.3.2 Separation of materials

Only qualified safety personnel are allowed to separate materials!

Caution is required when dismantling devices. There is a risk of injuries.

Before you send the devices for appropriate recycling, it is necessary to separate the diffe-

rent materials in the Flexi Classic gateways.

 Separate the housing from the rest of the parts (in particular the circuit board).

 Send the separated parts for recycling as appropriate (see Tab. 1).

Components Disposal

Product

Housing, circuit boards, cables,

connectors and electrical connecting

pieces

Electronic recycling

Packaging

Cardboard, paper

Paper/cardboard recycling



WARNING

Note



WARNING

Tab.

1

:

Overview on disposal

by components

Operating Instructions Chapter 3

Flexi Classic Gateways

11

Subject to change without notice

Flexi Classic gateways

3 Flexi Classic gateways

T

he Flexi Classic gateways generate non-safety-related fieldbus data (status bytes) for con-

trol and diagnostics purposes. These status bytes contain the input and output states as

well as fault and status information. The nature and scope of the diagnostic data are de-

f

ined during planning and for the mapping.

I

n addition, you can save status bytes and diagnostic data on a PC with the aid of the PRO-

FIBUS-DP Master Simulator and the file flexi_config_list.xls, and document the settings for

the entire system (see section 4.2.2 “Documenting with PROFIBUS-DP Master Simulator”.

A Flexi Classic gateway has four short circuit-proof application diagnostic outputs for con-

trolling non-safety functions. It is not allowed to connect any safety-related loads or inputs

of the Flexi Classic system with a safety function to these four application diagnostic out-

puts.

The operation of the safety-related functions of the Flexi Classic system is not affected by

the bus coupling. There is no information flow from external fieldbus systems over the

gateway to the safety system.

The modules are not suitable for operation on a safety fieldbus. They do not monitor the

functionality of the fieldbus or the digital application diagnostic outputs (X1-X4).

A Flexi Classic gateway can only be operated on a Flexi Classic system. It does not have a

dedicated voltage supply. It is only possible to use one Flexi Classic gateway per system.

The gateways are fitted in a 22.5 mm wide housing for 35-mm rails in accordance with

EN 50022. The devices have a removable screw terminal for each of the control outputs.

3.1 System information transmitted by the modules

 system configuration

– input states on all Flexi Classic modules

– state of all safety outputs (Q1-Q4 or O

P

, Q1, Q2 and O

N

)

– control circuit configuration for all Flexi Classic modules

– settings for all program and function switches on the Flexi Classic modules

 error and status information on all Flexi Classic modules

– erroneous system configuration, feedback circuits

– exceeding the synchronous monitoring time (closing a safety door)

– process error on dual-channel applications (e.g. on opening/closing a safety door)

– cross circuit on the inputs

– cross-circuit on the safety outputs, internal error (error classes)

Chapter 3 Operating Instructions

Flexi Classic Gateways

Subject to change without notice

Flexi Classic gateways

3.2 Status information of all Flexi Classic gateways

(system bytes)

The status information is contained in the system and status bytes described below. The

s

ignificance of these bytes is independent of the fieldbus used and applies to all gateways.

The grouping of the data bytes is described in the related chapters on the gateways in the

“Planning” sections.

3.2.1 DIG-OUT

4 digital control outputs on the Flexi Classic gateways

Bit 7 6 5 4 3 2 1 Bit 0

– – – – X4 X3 X2 X1

X4

Output X4

–

X3 Output X3

–

X2 Output X2

0 = Output switched off

X1 Output X1 1 = Output switched on

3.2.2 REQ-ID

Control byte for the content of bytes B1-B10.

Bit 7 6 5 4 3 2 1 Bit 0

REQ-ID

REQ-ID Assignment B1–B10

0 Space

1 Status data module 1

2 Status data module 2

3 Status data module 3

: :

13 Status data module 13

21 Configuration module 1

22 Configuration module 2

23 Configuration module 3

: :

33 Configuration module 13

255 Internal diagnostics modules

Tab.

2

:

DIG

-

OUT

Tab.

3

:

REQ

-

ID

Operating Instructions Chapter 3

Flexi Classic Gateways

13

Subject to change without notice

Flexi Classic gateways

3.2.3 CRC1 and CRC2

High byte/low byte for the 16-bit checksum on the system configuration.

The system configuration contains all function settings, the configuration jumpers, the

number and order of the Flexi Classic modules inserted, the software versions etc. CRC1

and CRC2 together form the 16-bit checksum.

Bit 7 6 5 4 3 2 1 Bit 0

CRC1 (High byte)

CRC2 (Low byte)

We recommend you to make a note of the slot list CRC and keep this information in the

control cabinet.

Tab.

4

:

CRC and CRC2

Note

Chapter 3 Operating Instructions

Flexi Classic Gateways

Subject to change without notice

Flexi Classic gateways

3.2.4 BAS1

Group error bits on the overall system and output data on the UE410-MU, UE410-MM and

UE410-GU.

Bit 7 6 5 4 3 2 1 Bit 0

UE410-MU

UE410-MM

QS AF ZF RO X1/2 X3/4

UE410-GU

IF

– – – –

FM

Q1 Q2

IF Internal error 0 = No internal errors

1 = An internal error has occurred on one of the

Flexi Classic modules

QS Cross circuit error

(not on UE410-GU)

0 = No cross circuit error

1 = Cross circuit error detected on an input pair

on the overall system

AF Process error

(not on UE410-GU)

0 = No process error

1 = A process error has occurred on one of the

Flexi Classic modules in a safety circuit

ZF Time error

(not on UE410-GU)

0 = No time error

1 = An internal error has occurred on one of the

Flexi Classic modules

RO EDM contacts open

(not on UE410-GU)

0 = No EDM error

1 = An error has occurred on the EDM contacts

on one of the modules. EDM contact was open

FM Program or function switch changed 0 = Switches have not been actuated

1 = Switches have been changed during

operation

X1/2 Outputs Q1/Q2

UE410-MU/MM

0 = Q1/Q2 inactive

1 = Q1/Q2 active

X3/4 Outputs Q3/Q4

UE410-MU/MM

0 = Q3/Q4 inactive

1 = Q3/Q4 active

Q1 Output Q1

UE410-GU

0 = Q1 inactive

1 = Q1 active

Q2 Output Q2

UE410-GU

0 = Q2 inactive

1 = Q2 active

3.2.5 BAS2

Output data from the A/B function groups on the UE410-XU main module, the UE410-8DI

expansion modules and the UE410-XM, UE410-MDI muting modules.

Bit 7 6 5 4 3 2 1 Bit 0

MOD2 MOD3 MOD4 MOD5

Tab.

5

:

BAS1

Tab.

6

:

BAS2

Operating Instructions Chapter 3

Flexi Classic Gateways

15

Subject to change without notice

Flexi Classic gateways

3.2.6 BAS3

Output data from the A/B function groups on the UE410-XU main module, the UE410-8DI

expansion modules and the UE410-XM, UE410-MDI muting modules.

Bit 7 6 5 4 3 2 1 Bit 0

MOD6 MOD7 MOD8 MOD9

3.2.7 BAS4

Output data from the A/B function groups on the UE410-XU main module, the UE410-8DI

expansion modules and the UE410-XM, UE410-MDI muting modules.

Bit 7 6 5 4 3 2 1 Bit 0

MOD10 MOD11 MOD12 MOD13

For BAS2, BAS3, BAS4 the following definitions apply:

UE410-XU

00 = Q1/Q2 inactive and Q4 inactive

01 = Q1/Q2 inactive and Q4 active

10 = Q1/Q2 active and Q4 inactive

11 = Q1/Q2 active and Q4 active

MODn

X = Unused

UE410-8DI

00 = Q

A

inactive and Q

B

inactive

01 = Q

A

inactive and Q

B

active

10 = Q

A

active and Q

B

inactive

11 = Q

A

active and Q

B

active

MODn

Q

A

/ Q

B

are set if:

• all inputs on the function group (A or B) are in the valid ON state

• the OR function is valid

• the bypass function is valid

UE410-XM

00 = Q

1/2

and Q

3/4

inactive MODn

10 = Q

1/2

active

UE410-MDI

MODn 00 = Always 0, as module has no outputs

3.2.8 RSP-ID

Status byte for the assignment of the 10 bytes B1-B10.

The RSP-ID is used to confirm that the required contents have been provided by the gate-

way in B1-B10. When the RSP-ID has the same value as the REQ-ID, the data transfer is

complete.

As PLC cycles, fieldbus cycles and diagnostics cycles are generally not synchronised, on a

change in the REQ-ID the PLC should always wait for the RSP-ID prior to the evaluation of

the bytes B1-B10.

Tab.

7

:

BAS3

Tab.

8

:

BAS4

Note

Tab.

9

:

Definitions for BAS2,

BAS3, BAS4

Note

Chapter 3 Operating Instructions

Flexi Classic Gateways

Subject to change without notice

Flexi Classic gateways

3.2.9 B1-B10 (REQ-ID 1-13/2133)

The following assignment of configuration data to B1-B10 applies for the REQ-IDs 21-33:

REQ-ID 1-13 REQ-ID 21-33

B1 MED MOD-ID

B2 MQD SW-VERSION_H

B3 MKD1 SW-VERSION_L

B4 MKD2 FUNCTION

B5 MFD KONF

B6 MFCLASS1 CRC_H CODE

B7 MFCODE1 CRC_L CODE

B8 MFCLASS2 –

B9 MFCODE2 –

B10 RSP-ID RSP-ID

3.2.10 B1-B10 (REQ-ID 255)

Control byte for PROFIBUS communication

For the REQ-ID 255 the following assignment of configuration data to B1-B10 applies:

B1 DIAG-VERSION_H

B2 DIAG-VERSION_L

B3 BUS ADDR Contains the fieldbus address currently set

(dynamic)

B4 NOISE

B5 FRAME

B6 BREAK

B7 PARITY

4 bytes that contain the number of transmission

errors that have occurred on a bus system

B8 –

B9 –

B10 RSP-ID

3.2.11 MED

Module input data (input states)

Bit 7 6 5 4 3 2 1 Bit 0

UE410-MU

UE410-XU

S3 S2 S1 EN I4 I3 I2 I1

UE410-GU I4 I3 I2 I1 I

N

I6 I5 I

P

UE410-8DI I8 I7 I6 I5 I4 I3 I2 I1

UE410-MM

UE410-XM

I2 I1 S1 EN M4 M3 M2 M1

UE410-MDI 0 0 0 0 S4 OVR CS C1

Input states 0 = Input is inactive

1 = Input is active

Tab.

10

:

B1

-

B10

(REQ0ID 21033)

Tab.

11

:

B1

-

B10

(REQ0ID 255)

Tab.

12

:

MED

Operating Instructions Chapter 3

Flexi Classic Gateways

17

Subject to change without notice

Flexi Classic gateways

3.2.12 MQD

Module status and output data (output states/module output data)

Bit 7 6 5 4 3 2 1 Bit 0

UE410-MU

UE410-XU

BYP MUTE StRq B StRq A Q4 Q3 Q2 Q1

UE410-GU O

P

O

N

StRq

local

StRq

global

Q2 Q2 Q1 Q1

UE410-8DI - - – – Q

B

– Q

A

–

UE410-MM

UE410-XM

OVR MUTE OVReq StRq Q4 Q3 Q2 Q1

UE410-MDI – – – – S4 OVR CS C1

With the UE410-MU/XU, the functions StRq A and MUTE are output on Q3 in program 3.

For this reason you would be better using the status bits 4 and 7 for the output of these

states.

Q1-Q4 Output states UE410-MU/

UE410F GU/UE410-XU/UE410-MM/

UE410-XM

0 = Output is inactive

1 = Output is active

Module output data UE410-8DI

0 = Output is inactive

1 = Output is active

Q

A

, Q

B

Q

A

/ Q

B

are set if:

• all inputs on the function group (A or B) are in the valid ON state

• the OR function is valid

• the bypass function is valid

Module output data UE410-MDI 0 = Output is inactive

1 = Output is active

S4, OVR, CS, C1

Module output data are the same as module input data.

See module input data (input states)

OVR Req

(only UE410@MM/XM)

Override request, waiting for

override

0 = Not currently waiting

1 = The System is in the Override

required state and is expecting the

actuation of the restart button

StRq A,

StRq B

Reset request, waiting for reset

input group A/B

0 = Not currently waiting

1 = Waiting for a reset signal; is

deleted, once the reset has been

made

StRq Reset request, waiting for reset 0 = Not currently waiting

1 = Waiting for a reset signal; is

deleted, once the reset has been

made

StRq local,

StRq global

(only UE410-GU)

Reset request, waiting for local

reset, waiting for global reset

0 = Not currently waiting

1 = Waiting for a reset signal; is

deleted, once the reset has been

made

Tab.

13

:

MQD

Chapter 3 Operating Instructions

Flexi Classic Gateways

Subject to change without notice

Flexi Classic gateways

O

P

, O

N

(only UE410-GU)

Communication for global

emergency stop to the previous or

next module

0 = Global emergency stop is

inactive

1 = Global emergency stop is

active

MUTE Status bit for Muting 0 = Muting is inactive

1 = Muting is active

BYP Status bit for Bypass 0 = Bypass is inactive

1 = Bypass is active

3.2.13 MKD1

Module configuration data 1: Position of the program switch/function switch/time range

(not UE410-GU)

Bit 7 6 5 4 3 2 1 Bit 0

SW1 SW2

SW1 Top switch setting 0-9

SW2 Bottom switch setting 0-9

3.2.14 MKD2

Module configuration data 2: (UE410-MU/XU configuration on S1, S2, S3)

(UE410-MM/XM: configuration on S1)

(not UE410-GU)

Bit 7 6 5 4 3 2 1 Bit 0

UE410-MU

UE410-XU

– S3 S2 S1

UE410-MM

UE410-XM

– – – S1

S1 Configuration jumper on S1 00 = Open

S2 Configuration jumper on S2 01 = On X1

10 = On X2 S3 Configuration jumper on S3

11 =

Active at +U

B

Tab.

14

:

MKD1

Tab.

15

:

MKD2

Operating Instructions Chapter 3

Flexi Classic Gateways

19

Subject to change without notice

Flexi Classic gateways

3.2.15 MFD

Module error data: (external errors on all Flexi Classic modules)

(not UE410-GU)

Bit 7 6 5 4 3 2 1 Bit 0

UE410-MU

UE410-XU

S3 S2 S1 - I3/I4 I1/I2

UE410-8DI I7/I8 I5/I6 I3/I4 I1/I2

UE410-MM

UE410-XM

– M3/4 M1/2 I1/2

UE410-MDI I7/I8 I5/I6 I3/I4 I1/I2

S1 S1 (feedback circuit)

S2 S2 (feedback circuit)

S3 S3 (feedback circuit)

0 = No error in the feedback circuit

1 = Feedback circuit open

I1/2 Error code input pair I1/I2

I3/4 Error code input pair I3/I4

I5/6 Error code input pair I5/I6

I7/8 Error code input pair I7/I8

00 = No error

01 = Time error

10 = Process error

11 = Cross circuit error

3.2.16 MFCLASS1-MFCODE2

The bytes MFCLASS1 and MFCLASS2 contain the error class, the bytes MFCODE1 and

MFCODE2 the error codes on a system error that has occurred in processing channel 1 or

2. MFCLASS and MFCODE together provide a 16-bit error code that describes the error

category and reason for the error, and the processing channel affected.

Error code:

 XX - MFCLASS1 or MFCLASS2 (hex)

 ZZ - MFCODE1 or MFCODE2 (hex)

Bit 7 6 5 4 3 2 1 Bit 0

MFCLASS1 - ErrClass VK1

ErrClass VK1 contains the error class for a system error that has occurred in processing

channel 1.

Bit 7 6 5 4 3 2 1 Bit 0

MFCLASS2 - ErrClass VK2

ErrClass VK2 contains the error class for a system error that has occurred in processing

channel 2. Codes for ErrClass VK1 and ErrClass VK2:

01h= Flex bus error

02h= Resource error

03h= Program memory error

04h= Self diagnostics error

05h= Internal input test error

06h= External input test error

07h= Output test error

08h= Voltage monitoring error

09h= Configuration and diagnostics error

0Ah= Logical error

Tab.

16

:

MFD

Tab.

17

:

MFCLASS1

Tab.

18

:

MFCLASS2

Chapter 3 Operating Instructions

Flexi Classic Gateways

Subject to change without notice

Flexi Classic gateways

Bit 7 6 5 4 3 2 1 Bit 0

MFCODE1 - ErrCode VK1

ErrCode VK1 contains the error code for a system error that has occurred in processing

channel 1. Together with MFCLASS1 a 16-bit error code is produced: MFCLASS1 contains

a code for the error category and MFCODE1 contains the detail code that describes the

reason for the error.

Bit 7 6 5 4 3 2 1 Bit 0

MFCODE2 - ErrCode VK2

ErrCode VK2 contains the error class for a system error that has occurred in processing

channel 2. Together with MFCLASS2 a 16-bit error code is produced: MFCLASS2 contains

a code for the error category and MFCODE2 contains the detail code that describes the

reason for the error.

ErrCode for ErrClass 01h:

06 Unknown SDO type (read, write)

07 Error on the reception of the data frame, parity, noise, etc.

08 No frame bytes received

09 Checksum error detected

0A No frame bytes received in the slave

10 Data frame could not be sent

11 Unknown error in RecFrameErrorCheck()

12 Invalid frame revision received

14 Continuous indexing check erroneous

15 TX error: hold-register not clear

16 Not all characters received within timeout

17 SDO.cnt Timeout

18 Error in frame counter

ErrCode for ErrClass 02h:

01 Internal error in Delay ()

02 Error on handling with T0

03 Error on deleting the flash page

04 Error in FlashWriteByte()

05 Timer management error in SAPL

06 Error on AdcStartSample()

07 Error on AdcDone()

08 Cross comparison SL-CRCs negative

ErrCode for ErrClass 03h:

41 Flashtest error

42 RAMTest error

Tab.

19

:

MFCODE1

Tab.

20

:

MFCODE2

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SICK Flexi Classic Gateways Operating instructions

SICK Flexi Classic Gateways Operating instructions

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