ORETRONIC™ Tramp Metal Detector
REC 4105
3.2.4.4.15 Front Panel Tests ....................................................................3-13
3.2.4.4.16 Software Version.....................................................................3-13
3.2.4.4.17 Exit .......................................................................................3-13
3.2.4.5 Error Messages..............................................................................3-14
3.2.4.5.1 Error Conditions.......................................................................3-14
3.2.4.5.2 Fault Conditions.......................................................................3-14
3.3 Setting up the TMD...............................................................................3-15
3.3.1 Before You Begin.............................................................................3-15
3.3.2 Using the Display Scroll ...................................................................3-16
3.3.3 Entering Values................................................................................3-16
3.3.4 Initial Setup Procedure .....................................................................3-17
Chapter 4 Maintaining and Troubleshooting ........................................................ 4-1
4.1 Overview............................................................................................... 4-1
4.2 Routine Maintenance ............................................................................. 4-1
4.3 Troubleshooting..................................................................................... 4-2
4.3.1 Visual Inspection .............................................................................. 4-2
4.3.2 Diagnosing and Correcting Problems ................................................... 4-3
4.4 False Tripping....................................................................................... 4-4
4.4.1 Correcting Coil Imbalance.................................................................. 4-4
4.4.2 Finding the Source of Mechanical or Electrical Noise............................ 4-6
4.4.3 Adjusting for High Product Noise (Mineral Ores).................................. 4-9
4.4.4 Adjusting for Bar/Rod Detection ........................................................4-11
4.4.5 Adjusting for Clip (Belt Splice) Detection...........................................4-11
4.5 Passing Tramp Undetected ....................................................................4-15
4.5.1 Adjusting Metal Sensitivity ...............................................................4-16
4.5.2 Changing the Material Type Code to Adjust Sensitivity.........................4-17
4.5.3 Testing for Coil or Junction Box Damage ............................................4-18
4.5.3.1 Testing the Transmitter Coil ...........................................................4-20
4.5.3.2 Testing the Receiver Coil ...............................................................4-20
4.5.4 Determining TMD Malfunction ..........................................................4-21
4.6 Passing Bars or Rods Undetected...........................................................4-24
4.7 Installing Default Values.......................................................................4-25
4.8 Error Messages.....................................................................................4-26
4.8.1 Error Conditions ..............................................................................4-26
4.8.2 Fault Conditions...............................................................................4-26
Chapter 5 Chapter: Service, Repair, and Replacement Parts................................... 5-1
5.1 Service and Repair Information.............................................................. 5-1
5.2 Parts Ordering Information ................................................................... 5-1
5.3 Parts Lists............................................................................................. 5-2
5.4 Disposal of Hazardous Waste.................................................................. 5-4
Appendix A TMD Modbus Interface A-1
A.1. Overview of TMD Communications.........................................................A-1
A.2. Modbus Message Types Supported by the TMD........................................A-1
A.2.1. Example: Read Holding Registers........................................................A-2
A.2.2. Example: Preset Multiple Registers .....................................................A-3
A.2.3. Exception Responses..........................................................................A-3
A.2.4. Master/Slave Timing Considerations....................................................A-4
A.2.5. TMD Holding Registers......................................................................A-4
Appendix B Remote Front Panel B-1
B.1. Overview...............................................................................................B-1
B.2. Routine Maintenance .............................................................................B-1
B.3. Technical Specifications.........................................................................B-2
B.4. Installing the Remote Front Panel ..........................................................B-3
B.5. Mounting the Remote Front Panel ..........................................................B-4
B.6. Field Wiring the Remote Front Panel......................................................B-6