Harvest TEC 491 Installation guide

Brand
Harvest TEC
Model
491
Type
Installation guide
1
Installation Manual
Model 491
100 & 110 Gallon Preservative
Applicator
Forage Harvester
491-15-INST
1/23
2
(intentionally blank)
3
Harvest Tec Model 491 Installation Table of Contents
Page
Introduction
4
Installation Kit Reference & Tools Needed
4-5
Installation of Applicator
6-34
1. Installation of Saddle, Legs, & Mounting on Baler
6-17
Hesston, Challenger, Massey Ferguson, & Case 8570, 8575, 8580, 8585, & 8590 balers
6-7
Case & New Holland
8-9
Kuhn, Vicon & Taarup balers
10-11
Massey Ferguson – UHD Baler (4544 Install)
11
Claas, John Deere 100, Vermeer, & Krone Balers, Krone 870 HDP
12-13
Krone 12130 & HDP balers
14
Krone Pre-2010 HDP Balers
15
Vermeer & Claas Balers
16
John Deere L330 & L340 balers
17
2. Installation of Spray Shield Assembly
18-32
Installation Kit 4438 & 4439
18
Installation Kit 4490 & 4491
19
Installation Kit 4492 & 4494
20
Installation Kit 4495 & 4528
21
Installation Kit 4497 & 4529
21
Installation Kit 4498 & 4499
22
Installation Kit 4500 & 4501
23
Installation kit 4509 & 4510
24
Installation Kit 4511 & 4514
25
Installation Kit 4515 & 4518
26
Installation Kit 4519 & 4525
27
Installation Kit 4525J & 4527
28
Installation Kit 4530 & 4537
29
Installation Kit 4593, 4540 & 4541
30
Installation Kit 4542
31-32
Installation Kit 4544 & 4550
33
3. Installation of Gauge and Hoses
34
4. Location of the Drain / Fill Line
34
5. Installation of Controls
34
Parts Breakdown
35-67
Tank, Saddle & Legs
35-37
Vermeer, Claas & Krone Balers
35
CNH, AGCO, Krone, John Deere L330 / L340 balers
36-37
Control Box, Wiring Harnesses, Gauge, Pump Assembly
38
Installation Kits
39-67
4438 Installation Kit
39
4439 Installation Kit
40
4490 Installation Kit
41
4491 Installation Kit
42
4492 Installation Kit
43
4494 Installation Kit
44
4495 & 4528 Installation Kit
45
4497 & 4529 Installation Kit
46
4498 Installation Kit
47
4499 Installation Kit
48
4500 Installation Kit
49
4501 Installation Kit
50
4
Introduction
Read this manual carefully to ensure correct steps are done to attach the applicator to the baler. This
applicator is designed to apply Harvest Tec buffered acid. The model 491 base kit includes the following parts:
tank, frame, pump, gauge, hose, electronic control box, and miscellaneous hardware. The applicator can be
installed on most balers with the proper installation kit (not included.) Before installing the unit on the baler,
make sure you have the proper installation kit. (See the chart below.) If you are unsure about your installation
kit contact your local dealer for specifications. This applicator is crop eye compatible (Nov. 2003 and newer.)
For your convenience we have included a parts break down in the back of this manual.
Left and Right sides are determined by facing in the direction of forward travel.
Installation Kit Reference Chart:
Table of Contents (continued)
Page
4509 Installation Kit
51
4510 Installation Kit
52
4511 Installation Kit
53
4514 Installation Kit
54
4515 Installation Kit
55
4518 Installation Kit
56
4519 Installation Kit
57
4525 Installation Kit
58
4525J Installation Kit
59
4527 Installation Kit
60
4530 Installation Kit
61
4537 Installation Kit
62
4539 Installation Kit
63
4540 Installation Kit
64
4541 Installation Kit
65
4542 Installation Kit
66
4544 & 4550 Installation Kit
67
Notes
68
Warranty Statement
69
Model
Install kit
4750-4755
4760
4790
4900-4910
4760 Roto-Cutter
4790 Roto-Cutter
7430
7430 Roto-Cutter
7433-7444
7433-7434 Roto-Cutter
030-4490
030-4494
030-4492
030-4491
030-4500
030-4501
030-4494
030-4500
030-4518
030-4519
8570-8575
8585
8580-8590
LBX331-432 Std or Packer
LBX331-432 Roto-Cutter
LB 333 – LB343 Std or Packer
LB 333 – LB433 Roto-Cutter
LB 433 (2011 and newer) Std or Packer
LB 433 (2011 and newer) Roto-Cutter
030-4490
030-4492
030-4491
030-4495
030-4497
030-4495
030-4497
030-4528
030-4529
5
Tools Needed:
- Standard wrench set
- Crescent wrench
- Side cutter
- Electric drill and bits
- Standard screwdriver
- Hammer
- Standard nut driver set
- Standard socket set
- Metal cutting tools
- Hose cutter
- Center punch
CHALLENGER
LB33
LB34
LB44
LB33B – LB44B
LB33B – LB34B Roto-Cutter
LB33B – LB34B Packer Cutter
030-4494
030-4492
030-4491
030-4518
030-4519
030-4527
CLAAS
2200 / 1200 / 3200 / 3400
2100
3300
030-4499
030-4509
030-4537
KRONE
VFS 88
VFS 88 Cutter
VFS 128
VFS 128 Cutter
890 – 12130 XC
890 – 12130
030-4498
030-4495
030-4498
030-4495
030-4514
030-4515
BP 4x4, BP 4x4 HS
030-4539
890 XC High Speed
030-4540
1270, 1290, 1290HDP, 4x4 XC HS
030-4541
LSB 870 – 890
LSB1270 – 1290
Omni-Cut
030-4510
030-4511
030-4525
L330 / L340
030-4525J
2050
2050 ROTO-CUTTER
2140 – 2190, 2250 - 2290
2140 – 2190, 2250 – 2290 Roto-Cutter
2150 – 2190 Packer Cutter
2170 XD Roto-Cutter
030-4494
030-4500
030-4518
030-4519
030-4527
030-4530
2233, 2234, 2250 & 2270 ProCut
2233- 2234
030-4542
030-4550
7233
7234
7244
7333
030-4490
030-4492
030-4491
030-4494
590-BB940A Std or Packer
595-BB960A Std or Packer
BB940-BB940A Roto-Cutter
BB960-BB960A Roto-Cutter
BB9060 – BB9080 Std or Packer
BB9060 – BB9080 Roto-Cutter
BB9080 (2011 and newer) Std or Packer
BB9080 (2011 and newer) Roto-Cutter
030-4495
030-4495
030-4497
030-4497
030-4495
030-4497
030-4528
030-4529
SQ2731
SQ3347
030-4438
030-4439
LB 8200
LB 12200
030-4510
030-4511
6
Installation of Applicator
1. Installation of saddle, legs & mounting on baler
Hesston, New Idea, Challenger, and Case 8570, 8575, 8580, 8585, 8590 Balers:
3 X 3 balers only
Locate parts bag 2. Install both saddle legs (001-6707C) onto the saddle (001-6707A) with eight 3/8” x 1-1/4”
Bolts, locks and flat washers. The mounting slots in the legs will attach to the second and third weld nuts in
from each end, of the saddle, on both sides
1. Once legs and saddle are loosely attached measure the distance from the top outside corners of the
bale chamber where the saddle will be attached. Move legs in or out so the inside edges will match this
dimension. Also try to center the saddle within these dimensions. Do not fully tighten down bolts until
unit is mounted on the baler
2. Raise the assembly on to the baler and proceed on to the next page.
3 X 4 and 4 x 4 balers only
Locate parts bag 2. Install both saddle legs (001-6707C) onto the saddle (001-6707A) with eight 3/8 x 1-1/4”
Bolts, locks and flat washers. The mounting slots in the legs will attach to the first and second weld nuts in from
each end, of the saddle, on both sides.
1. Once legs and saddle are loosely attached measure the distance from the top outside corners of the
bale chamber where the saddle will be attached. Move legs in or out so the inside edges will match this
dimension. Also try to center the saddle within these dimensions. Do not fully tighten down bolts until
unit is mounted on the baler
2. Raise the assembly on to the baler and proceed on to the next page.
Figure 1
7
Hesston, New Idea, Challenger, and Case 8570, 8575, 8580, 8585, 8590 Balers:
3 X 3 balers only
Mount the tank legs and saddle on the baler as shown above, centered between the compression arm and the
crossbeam. The tank legs bolt to the baler with six 1/2” x 1-3/4” carriage bolts, lock & flat washers and hex
nuts. Depending on the baler model, 9/16” holes (3 per side) may need to be drilled in the baler to bolt down
the tank legs. The bolts should be inserted from inside the baler. Tighten down the leg hardware, followed by
the tank and saddle hardware.
The saddle is intentionally tipped forward by 5o so that the tank cap will be parallel to the ground. There is a
small cut out “V” where the tank sump fits in the saddle and this cut out should face the back of the baler for
the tank to be level when installed on the baler.
4 X 4 balers with a removable ladder: Bolt the ladder bracket extensions (001-6707H) on the side of the tank
legs and attach the balers existing ladder.
Applicator shown
on four foot baler
001-6707H
Figure 2
8
Case IH & New Holland
3 X 3 balers only
Locate parts bag 2. Install both saddle legs (001-6707BL & 001-6707BR) onto the saddle (001-6707A) with
eight 3/8” x 1-1/4” Bolts, locks and flat washers. The mounting slots in the legs will attach to the second and
fourth weld nuts in from each end, of the saddle, on both sides. Note: There is a “V” shape cut out in the sump
area of the saddle. This side of the saddle should be attached to the side of the legs that have a narrower
profile.
1. Once legs and saddle are loosely attached measure the distance from the top outside corners of the
bale chamber where the saddle will be attached. Move legs in or out so the inside edges will match
this dimension. Also try to center the saddle within these dimensions. Do not fully tighten down bolts
until unit is mounted on the baler
2. Raise the assembly on to the baler and proceed on to the next page.
3 X 4 balers only
Locate parts bag 2. Install both saddle legs (001-6707DL & 001-6707DR) onto the saddle (001-6707A) with
eight 3/8” x 1-1/4” Bolts, locks and flat washers. The mounting slots in the legs will attach to the first and third
weld nuts in from each end, of the saddle, on both sides. Note: There is a “V” shape cut out in the sump area
of the saddle. This side of the saddle should be attached to the side of the legs that have a narrower profile.
1. Once legs and saddle are loosely attached measure the distance from the top outside corners of the
bale chamber where the saddle will be attached. Move legs in or out so the inside edges will match this
dimension. Also try to center the saddle within these dimensions. Do not fully tighten down bolts until
unit is mounted on the baler
2. Raise the assembly on to the baler and proceed on to the next page.
Figure 3
9
Case IH & New Holland
Mount the tank legs and saddle on the baler as shown above. The tank legs bolt to the baler with six 1/2” x 1-
3/4” carriage bolts, lock and flat washers, and hex nuts. Depending on the baler model, 9/16” holes (3 per side)
may need to be drilled in the baler to bolt down the tank legs. The bolts should be inserted from inside the
baler.
Tighten down the leg hardware, followed by the tank and saddle hardware.
The saddle is intentionally tipped forward by 5o so that the tank cap will be parallel to the ground. There is a
small cut out “V” where the tank sump fits in the saddle and this cut out should face the back of the baler for
the tank to be level when installed on the baler.
Applicator shown
on four foot baler
Figure 4
10
Kuhn, Vicon & Taarup balers
3 X 3 balers only
Locate parts bag 4. Install both saddle legs (001-6707BL & 001-6707BR) onto the saddle (001-6707A) with
eight 3/8” x 1-1/4” bolts, locks and flat washers. The mounting slots in the legs will attach to the second and
fourth weld nuts in from each end, of the saddle, on both sides. Note: There is a “V” shape cut out in the sump
area of the saddle. This side of the saddle should be attached to the side of the legs that have a narrower
profile.
1. Once legs and saddle are loosely attached measure the distance from the top outside corners of the
bale chamber where the saddle will be attached. Move legs in or out so the inside edges will match this
dimension. Also try to center the saddle within these dimensions. Do not fully tighten down bolts until
unit is mounted on the baler
2. Raise the assembly on to the baler and proceed on to the next page.
3 X 4 balers only
Locate parts bag 4. Install both saddle legs (001-6707BL & 001-6707BR) onto the saddle (001-6707A) with
3/8” x 1-1/4” Bolts, locks and flat washers. The mounting slots in the legs will attach to the first and third weld
nuts in from each end, of the saddle, on both sides. Note: There is a “V” shape cut out in the sump area of the
saddle. This side of the saddle should be attached to the side of the legs that have a narrower profile.
1. Once legs and saddle are loosely attached measure the distance from the top outside corners of the
bale chamber where the saddle will be attached. Move legs in or out so the inside edges will match this
dimension. Also try to center the saddle within these dimensions. Do not fully tighten down bolts until
unit is mounted on the baler
2. Raise the assembly on to the baler and proceed on to the next page.
Spacer
Figure 5
11
Kuhn, Vicon & Taarup balers
Mount the tank legs and saddle on the baler as shown above. Insert the two 001-6707BS spacers between the
legs and the side of the chamber. Six 9/16” holes (3 per side) will need to be drilled in the chamber. The tank
legs bolt to the baler with six 1/2” x 3-1/2” carriage bolts, lock & flat washers, and hex nuts. The bolts should be
inserted from inside the baler.
The saddle is intentionally tipped forward by 5o so that the tank cap will be parallel to the ground. There is a
small cut out “V” where the tank sump fits in the saddle and this cut out should face the back of the baler for
the tank to be level when installed on the baler.
Massey Ferguson - UHD Baler (4544 Install)
Locate parts bag C & 2. Mount the tank legs on top of the rectangular tubing as displayed below. There are 3
access holes/side where 1/2" hex bolts can be inserted and held in place as they go through the top of the tube
and the leg. IE hole in top of tube is 9/16” (14mm) diameter hole in bottom is 1-1/4” (big enough for socket to
hold hex head of bolt).
The saddle is intentionally tipped forward by 5o so that the tank cap will be parallel to the ground. There is a
small cut out “V” where the tank sump fits in the saddle and this cut out should face the back of the baler for
the tank to be level when installed on the baler.
Spacers
Applicator shown
on four foot baler
Figure 6
12
Claas, John Deere 100, Vermeer, and Krone Balers, Krone 870 HDP
3 X 3 balers only
Locate parts bag 3. Install both saddle legs (001-6706V) onto the saddle (001-6706A) with 3/8” x 1-1/4” Bolts,
locks and flat washers. The mounting slots in the legs will attach to the second and third weld nuts in from each
end, of the saddle, on both sides
1. Once legs and saddle are loosely attached measure the distance from the top outside corners of the
bale chamber where the saddle will be attached. Move legs in or out so the inside edges will match this
dimension. Also try to center the saddle within these dimensions. Do not fully tighten down bolts until
unit is mounted on the baler
2. Raise the assembly on to the baler and proceed on to following pages.
3 X 4 and 4 x 4 balers only
Locate parts bag 3. Install both saddle legs (001-6707V) onto the saddle (001-6707A) with 3/8” x 1-1/4” Bolts,
locks and flat washers. The mounting slots in the legs will attach to the first and second weld nuts in from each
end, of the saddle, on both sides.
1. Once legs and saddle are loosely attached measure the distance from the top outside corners of the
bale chamber where the saddle will be attached. Move legs in or out so the inside edges will match this
dimension. Also try to center the saddle within these dimensions. Do not fully tighten down bolts until
unit is mounted on the baler
2. Raise the assembly on to the baler and proceed on to following pages.
*If the applicator is being mounted onto a Krone 870 HDP
baler, two leg adapter brackets will be needed for proper
tank leg installation (right). Part number 001-6707KV
Contact your dealership for details.
Figure 7
Figure 8
13
Claas, John Deere 100, Vermeer, and Krone Balers, Krone 870 HDP
Mount the tank legs and saddle on the baler as shown above. The tank legs bolt to the baler with six 1/2” x 1-
3/4” allen head cap screws, lock & flat washer, and hex nuts. You will need to drill 9/16” holes (3 per side) in
the baler to bolt down the tank legs. The bolts should be inserted from inside the baler.
The saddle is intentionally tipped forward by 5o so that the tank cap will be parallel to the ground. There is a
small cut out “V” where the tank sump fits in the saddle and this cut out should face the back of the baler for
the tank to be level when installed on the baler.
Applicator shown
on four foot baler
Figure 9
14
Krone 12130 & HDP balers
(excluding 870 HDP – refer to previous install)
Locate parts bag 3. Install both saddle legs (001-6707KA) onto the saddle (001-6707A) with 3/8” x 1-1/4” Bolts,
locks and flat washers. The mounting slots in the legs will attach to the first and second weld nuts in from each
end, of the saddle, on both sides. Note: There is a “V” shape cut out in the sump area of the saddle. This side
of the saddle should be attached to the side of the legs that have a narrower profile.
1. Once legs and saddle are loosely attached measure the distance from the top outside corners of the
bale chamber where the saddle will be attached. Move legs in or out so the inside edges will match this
dimension. Also try to center the saddle within these dimensions. Do not fully tighten down bolts until
unit is mounted on the baler
2. Raise the assembly on to the baler and proceed on to the following pages.
Figure 10
001-6707KB
15
Krone Pre-2010 HDP balers
Mount the tank legs and saddle on the baler as shown below. You will need to drill 9/16” holes (3 per side) in
the baler to bolt the leg adapters to the baler (001-6707KB). Use six 1/2” x 1-3/4” allen head carriage bolts, flat
& locks washers, and hex nuts. The bolts should be inserted from inside the baler. The saddle legs (001-
6707KA) will attach to the leg adapters using ten (5 per side) 1/2” x 1-1/2” bolts, locks, flats, and hex nuts.
The saddle is intentionally tipped forward by 5o so that the tank cap will be parallel to the ground. There is a
small cut out “V” where the tank sump fits in the saddle and this cut out should face the back of the baler for
the tank to be level when installed on the baler.
Pre-2010 HDP and 12130 balers
Parts 001-6707KB are not used. Drill three 9/16” holes per side and mount with six 1/2” x 1-3/4” Allen head
carriage bolts, flats, locks, and hex nuts.
001-6707KB
001-6707KA
Figure 11
16
Vermeer & Claas Balers
Mount the tank legs and saddle on the baler as shown above. The tank legs bolt to the baler with six 1/2” x 1-
3/4” allen head cap screws, lock & flat washer, and hex nuts. You will need to drill 9/16” holes (3 per side) in
the baler to bolt down the tank legs. The bolts should be inserted from inside the baler.
The saddle is intentionally tipped forward by 5o so that the tank cap will be parallel to the ground. There is a
small cut out “V” where the tank sump fits in the saddle and this cut out should face the back of the baler for
the tank to be level when installed on the baler.
Applicator shown
on four foot baler
Figure 9
17
John Deere L330 / L340 Balers
3x3 and 3x4 Balers
Locate parts bag 4. Prior to mounting the assembly onto the back of the bale chamber, install both saddle legs
(001-6707J) loosely onto the saddle (001-6707A) with six 3/8” x 1-1/4” bolts, locks and flat washers. The
mounting slots in the legs will attach to the second and fourth weld nuts in from each end, of the saddle, on
both sides.
1. The tank legs bolt to the sides of the chamber on each side with three 1/2" x 1-3/4" carriage bolts, using
existing holes in the chamber. Tighten the legs to the chamber prior to centering the tank saddle and
tightening the legs to the saddle.
2. Install pump assembly onto tank leg opposite of drain / fill line (left leg) as shown above.
Pump
(007-4120S)
Saddle Legs
(001-6707J)
Tank Saddle
(001-6707A)
Filter Bowl
(007-4120S)
Figure 12
Ball Valve
(002-2212)
Figure 12b
18
2. Installation of Spray Shield Assembly
Installation Kit 4438
The spray shield is installed on the gathering fork guard located in the back of the pick-up head. Existing bolts
are used to fasten the spray shield bracket to the gathering fork guards. Route hoses so they will not interfere
with moving parts. Rotating the flywheel by hand can check this. Don’t fasten hoses to metal hydraulic
lines! A parts breakdown is located in the back of the manual.
Installation Kit 4439
The spray shield is installed on the gathering fork guard located in the back of the pick up head. Existing bolts
are used to fasten the spray shield bracket to the gathering fork guards. Route hoses so they will not interfere
with moving parts. Rotating the flywheel by hand can check this. Don’t fasten hoses to metal hydraulic
lines! A parts breakdown is located in the back of the manual. Use existing hardware when mounting the spray
shield bracket.
Figure 13
Figure 14
19
Installation Kit 4490
The spray shield holder will be installed underneath the baler’s tongue. Bolt the right side up using the existing
hole on the bottom lip of the baler. Use the clamp on the left hand side to tighten the shield against the
underside of the tongue. Tighten the clamp with the two bolts provided. A parts breakdown is located in the
back of the manual.
Installation Kit 4491
Install the spray shield behind the baler’s cross channel, which is located on the bottom side of the tongue
behind the flywheel. Note the position of the bevel on the spray shield. Clamp the spray shield around the
channel using the backing plates and the 1/4” x 7” bolts provided. A parts breakdown is located in the back of
the manual.
Figure 15
Figure 16
20
Installation Kit 4492
Remove the two 3/8” carriage bolts that connect the wrapper extension to the angle support on each side.
Place the brackets 001-4436DL and 001-4436DR between the angle support and the wrapper extension.
Replace the bolts with 3/8” x 1-1/4" carriage bolts, nuts, locks, and flat washers. Before tightening pull down on
wrapper extensions so when tightened the bolts are in the top of the wrapper extension slot. Install the wind
guard stops 001-4436S as shown below. Two holes will need to be drilled per side. Mount using four 1/4” x 1”
bolts, locks and nuts. A parts breakdown is located in the back of the manual.
Installation Kit 4494
Remove the two 3/8” carriage bolts that connect the wrapper extension to the angle support on each side.
Place the brackets 001-4436DL and 001-4436DR between the angle support and the wrapper extension.
Replace the bolts with 3/8” x 1-1/4" carriage bolts, nuts, locks, and flat washers. Before tightening pull down on
wrapper extensions so when tightened the bolts are in the top of the wrapper extension slot. Install the wind
guard stops 001-4436S as shown below. Two holes will need to be drilled per side. Mount using four 1/4” x 1”
bolts, locks and nuts. A parts breakdown is located in the back of the manual.
Wind guard stops
Wind guard stops
Figure 17
Figure 18
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Harvest TEC 491 Installation guide

Brand
Harvest TEC
Model
491
Type
Installation guide
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