ESAB Origo Feed 30 User manual

Origo Feed 304 P2

P3

P4

™

Origo™ Feed 304

Origo™ Feed 304 P2

Origo™ Feed 304 P3

Origo™ Feed 304 P4

Alimentador de arame para soldagem

MIG (GMAW) e arames tubulares (FCAW)

Alimentador de arame para soldagem

MIG (GMAW) e arames tubulares (FCAW)

Manual de Instruções

Ref.: Origo Feed 304 P2 0401406

Origo Feed 304 P3 0401409

Origo Feed 304 P4 0401408

™

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7

10

11

12

3

1

2

4

6

5

7

8

9

13

14 16

17

15

Origo Feed 304 P2

Origo Feed 304 P3

Origo Feed 304 P4

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13

9) ESQUEMA ELÉTRICO

9.1) Origo Feed 304 P2 / P3

™

POT.VELOCIDADE

100 K LIN

3

4

VOLT/AMP.

150

160

130

6

5

TRANSFORMADOR

42/16+16/16V/9V

.01uFx1KV

120

110

2

1

FILTRO

GND

.01uFx1KV

16V

1uFx400V

21

21A

110

4A

3A

6

9V

0V

120

16V

4

3

0V

18A

18

22

7

16V

0V

111

33

29

CHAVE 2T/4T

1

2

4A

3A

910

5

6

7

CIRCUITO 2T/4T

INTERRUP.

MANUAL

29

SOQUETE EUROCONECTOR

8

31

1

2

3

4

29B

35

32

30

31A

31

29A

29

35

6

10

5

1

2

3

4

5

161

78

910 11

CON1

33

30

CHAVE 2T/4T

LIGAÇÃO DA

29A

32

35

32

2 x 2R2 x 25W

3

VERDE

TOMADA

5

4

20A/20

42

41

ANTI-STICK

47K LIN

14A

14

14A

15

1

2

24

24A

RLIM

MOTOREDUTOR 42V

-

23

+

POTENCIOMETRO

071

130

160

10

9

MIN.

081

TENSÃO

06A

07

6

8

7

08

06A

MÁX.

1K

CON2

PLACA ELETRÔNICA

42

65

41

65

15

14

16 17 18

25

20

19

21 22 23 24

19

1A

8A

VÁLVULA

SOLENÓIDE

1A

1A/21A

18A

8/8A

40

Origo Feed 304 P2

Origo Feed 304 P3

Origo Feed 304 P4

™

14

9.2) Origo Feed 304 P4

™

1

6

94

DUPLO TOQUE

POT. VELOCIDADE

100 K LIN

11

PLACA ELETRÔNICA

VOLT/AMP.

56

55

53

6

5

3

4

TOMADA

52

51

1

2

56

53

64

63

55

10 5

9

4

08

02

8

3

7

2

3

14

13

83A

93

93A

6A

7A

92

83

92A

5A

82

4A

82A

91A

6A

7A

18

9

18C

7

8

10

21C

20

19

17

6

5

81A

4

15

16

4A

POT. VELOCIDADE

100 K LIN

PRINCIPAL

MÁX.

93A

91A

MIN.

96

91

95

CN3

92A

9293

96

91

95

.01uFx1KV

SOLENÓIDE

10A

5A

12

11

29B

1

2

5A

31A

VÁLVULA

FILTRO

GND

.01uFx1KV

1uFx400V

63

14

64

1213

1011

20

62

16

31A

84

86

DE TENSÃO 1K

POTENCIOMETRO

MIN.

PRINCIPAL

94

83A

MÁX.

81

82A

DUPLO TOQUE

DE TENSÃO 1K

POTENCIOMETRO

81A

MÁX.

MIN.

81

83 82

8586

84

85

CN2

75

65

4A

10 9

76

87

29C

31

29A

CIRCUITO 2T/4T

3A

32

33

1

3

2

4

30

35

33

30

75

89

76

12

76

5

4

23

73

74

72

CN1

1

71

CHAVE 2T/4T

32

35

29A

31

29

SOQUETE

CON1

62

00

21

52

9V

0V

43

6

16V

0V

16V

TRANSFORMADOR

42/16+16/16V/9V

18

0V

7

22

16V

MANUAL

10A

INTERUP.

5A

1

9

2345678

1110

75

CON2

23

K47.1

2 X 2R2 X 25W

K47

MOTOREDUTOR 42V

41

42

74

73

Chave Seletora

24A/24

24A

-

RLIM

+

23

POTENCIÔMETRO

MIN.

47K LIN

ANTI-STICK

MÁX.

15

41

75

42

14A

14

15 16 17 18 19 20 21 22

19

2524

PLACA ELETRÔNICA - RJLSPT

EUROCONECTOR

5

10

51

61

72

61

18C

CHAVE PAINEL/REMOTO

04

3A

4A

Ajuste Duplo

29B

29C

02

29A

35

LIGAÇÃO DA

CHAVE 2T/4T

30

33

32

92

LIGAÇÃO DA

92A

CHAVE PAINEL/REMOTO K3

7A

6A

93

93A

5A 4B

83 82

82A83A

VERDE

Origo Feed 304 P2

P3

P4

™

Origo Feed 304

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13) OPCIONAIS

TABELA 13.1

Descrição Código

Olhal de

levantamento

Origo™ Feed

Kit Fluxômetro

Origo™ Feed

Carrinho

Kit engate rápido

cabo energia

Origo™ Feed

Kit refrigeração

Origo™ Feed para

P1/P2/P3

Kit refrigeração para

Origo™ Feed P4

0401231

0401545

0401194

0401610

0401462

0401461

16

Origo Feed 304 P2

P3

P4

™

Origo Feed 304

™

Descrição Código

Placa

2T e 4T

0900281

0901881

Placa

Voltímetro/Amperímetro

Capa para

Proteção

do arame

0707921

Origo™ Feed control

0401252

Cabo para

Origo™ Feed Control

05 metros

10 metros

15 metros

20 metros

0401251

0401618

0401619

0401620

17

Origo Feed 304 P2

Origo Feed 304 P3

Origo Feed 304 P4

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20

--- página em branco ---

Wire feeder MIG (GMAW) and

cored wires (FCAW)

Origo Feed 304 P2

P3

P4

™

Origo Feed 304

™

Origo™ Feed 304 P2

Origo™ Feed 304 P3

Origo™ Feed 304 P4

Wire feeder MIG (GMAW) and

cored wires (FCAW)

Wire feeder MIG (GMAW) and

cored wires (FCAW)

Instruction Manual

Ref.: Origo Feed 304 P2 0401406

Origo Feed 304 P3 0401409

Origo Feed 304 P4 0401408

™

Origo™ Feed 304 P2

Origo™ Feed 304 P3

Origo™ Feed 304 P4

Origo™ Feed 304 P2

Origo™ Feed 304 P3

Origo™ Feed 304 P4

22

GENERAL INSTRUCTIONS

¡

Þ

¡

These instructions refer to any equipment produced by ESAB S.A.adapting to individual characteristics of

each model.

Strictly follow the instructions in this manual and abide by the requisites and other aspects of the welding

process to be used.

Do not install, operate or repair this equipment without reading this manual before proceeding.

Before installing, read the instruction manual of accessories and other parts (gas regulators, pistols or

welding torches, horimeter, controls, meters, auxiliary relays, etc) which will be aggregated to the

equipment and make sure the accessory is compatible.

Make sure that all required material for welding was correctly specified and is duly installed as to meet all

specifications of the intended application.

When in use, make sure that:

auxiliary equipment (torches, cables, accessories, electrode holder, pipes, etc.)

are correctly and tightly plugged. Refer to respective manuals).

For further information, about this or any other ESAB product, do not hesitate to contact our Technical

Service Department or other ESAB authorised company.

ESAB S.A. shall not be liable or in any way responsible for any accident, damage or production break

caused by the non compliance with the instructions in this manual or with industrial safety rules.

Accidents, damages or production break caused by installation, operation or repair of this or any other

ESAB product performed by non-qualified staff are of entire responsibility of the owner or user of this

equipment.

Use of non-original parts and/or not approved by ESAB S.A. when repairing this or any other ESAB

product is entirely responsibility of the owner or user and implies total loss of warranty.

Warranty of any ESAB product will be automatically cancelled in case any of the instructions and

recommendations in the Warranty Certificate and/or in this manual are not followed.

shield gas is appropriate to the application process.

A T T E N T I O N !

This ESAB equipment was projected and manufactured in accordance to national and

international regulations, which establish safety operation criteria, and therefore, the

instructions in this present manual and especially the ones related to installation, operation

and maintenance should be rigorously followed, in order to avoid damage to the

performance of the equipment and also to comply with the guarantee given.

The materials used for packaging and the parts disposed to repair the equipment should

be taken to a specialized recycling company according to the material type.

â

Origo Feed 304 P2

P3

P4

™

Origo Feed 304

™

23

1) SAFETY

This manual has the purpose to guide experienced people about installation, operation and maintenance

for Origo Feed 304.DO NOT allow non-qualified personnel to install, operate or repair this equipment.

Youmust read and understand all information in this manual.

Remember that:

™

¡

Þ

As any electrical machine or equipment, Origo Feed 304 wire feeders must be disconnected from the

power network before performing any maintenance

To perform any internal measuring or intervention which requires the equipment to be energized, make

sure that:

the equipment is correctly grounded;

™

Þ

the site is not wet;

all electrical connections, internal or external, are duly tightened.

Electrical shock can kill

Welding smoke and gases can be harmful to your health

Electrical arcs burn the skin and hurt your sight

N

oise in high level can damage your hearing

S

park and metal particles and wire end can hurt your eyes

Origo Feed 304 P2

Origo Feed 304 P3

Origo Feed 304 P4

™

2) DESCRIPTION

2.1) General description

The Origo Feed 304 wire feeders are designed for semi-automatic MIG/MAG welding with solid wires,

cored and aluminium in services of average and heavy production.

They have a progressive wire mechanism of 4 feed rollers engaged and an electronic control system.They

can be installed on the power source, hanged on the workplace with appropriate hangers or on a wheel kit to

move it around the workplace (optional). According to the model it has several functions, please see the

technical characteristics.

™

24

3) TECHNICAL CHARACTERISTICS

4) CONTROLS

P2/P3

4.1) Front panel

4.2) Side console

1) Knob for setting wire feed speed.

2) Knob for setting the voltage.

3) Digital voltmeter/ amperimeter. To display the parameters of welding, voltage and current. After the

welding it maintains the set values shown on the display (optional in P2).

4) Connection for welding gun.

5) Burnback - Burnback time is a delay between the time when the wire starts to brake until the time when

the power source switches off the welding voltage.Too short burnback time results in a long wire stickout

after completion of welding, with a risk of the wire being caught in the solidifying weld pool. Too long a

burnback time results in a shorter stickout, with increased risk of the arc striking back to the contact tip.

Optional

Ye s

No

Ye s

17 17.3 18

Ye s

Optional

0 - 0.5

270 x 550 x 340 (without bobbin cover)

270 x 660 x 415 (with bobbin cover)

TABLE 3.1

Powersupply (V - Hz)

Wire feed speed (m/mm)

Wire diameter (mm)

Solid steel

Cored wire

Aluminium

Weldinggun connection

DigitalVoltmeter/amperimeter

2/4 Stroke

Weldingsource voltagesetting

Manual feeding of the wire

Double setting

Remote control

Bobbin cover

Burnback (sec.)

Dimensions (WxLxH)(mm)

Weight(kg)

Wire feeder 304 P2 304 P4304 P3

42 - 50/60

1.5 - 25.0

0.6 - 1.6

0.9 - 3.2

0.8 - 1.6

Euro-conector

Origo Feed 304 P2

P3

P4

™

Origo Feed 304

™

3

1

2

4

25

6) 2/4 Stroke - With , wire feed starts when the trigger switch is pressed in and ends when it is

released.

With , the gas flow starts when the trigger switch is pressed in and the wire feed starts when it is

released. The welding process continues until the switch is pressed in again, the wire feed stops and

when the switch is released the gas stops flowing.

7) Interruptor of manual wire release - Allows the wire to be fed without voltage in the welding gun.

8) Connection for welding current from power source.

9) Connection for control cable from power source.

10) Connection for shielding gas.

11) Brake Hub.

12) Inlet Nozzle.

2 stroke

4 stroke

4.3) Rear panel

6

5

7

8

9

10

11

12

Origo Feed 304 P2

Origo Feed 304 P3

Origo Feed 304 P4

™

26

P4

Normal (0)

Double setting (1)

Obs.

4.1) Front panel

4.2) Side console

2 stroke

4 stroke

4.3) Rear panel

1) Knob for setting wire feed speed.

2) Knob for setting the voltage.

3) Normal/ Double setting switch - It allows to enable or disable the double setting resource,

When:

- The wire speed is regulated in the Knob (1) and the welding voltage is regulated in the

Knob (2).To start the welding the operator presses the trigger of the Mig/Mag torch and maintains is

pressed, and to finish the welding the operator releases the trigger.

- the wire speed is regulated in the Knob (1) and the welding voltage is regulated

in the Knob (2); when the welding is started, the wire speed is regulated in the Knob (4) and the

welding voltage is regulated in the Knob (5), when the trigger is pressed again.To start the welding the

operator presses the trigger in the Mig/Mag gun and maintains it pressed, the wire speed is regulated

in the Knob (1) and the welding voltage in the Knob (2). To changee the wire speed and the welding

voltage the operator releases the trigger and presses it again, the wire speed is then regulated in the

Knob (4) and the welding voltage in the Knob (5). To finish the welding the operator releases the

trigger.

: When using this comand the switch 2T/4T Stroke (11) should be in the position 2T. If it is

possitioned in 4T the equipment does not work correctly.

4) Knob for setting wire feed speed of double setting.

5) Knob for setting the voltage of double setting welding.

6) Digital voltmeter/ ampermeter. To display the voltage and current. After the welding it maintains the set

values shown on the display (optional in P2).

7) Euro-conector to install the welding gun.

8) Local/remote switch.When positioned on the module the voltage control and wire speed are regulated in

the feeder, and when positioned in the remote module the voltage controls and speed are regulated in

the optional remote control.

9) Socket to connect the remote control.

10) Burnback - Burnback time is a delay between the time when the wire starts to brake until the time when

the power source switches off the welding voltage.Too short burnback time results in a long wire stickout

after completion of welding, with a risk of the wire being caught in the solidifying weld pool. Too long a

burnback time results in a shorter stickout, with increased risk of the arc striking back to the contact tip.

11) 2/4 Stroke - With , wire feed starts when the trigger switch is pressed in and ends when it is

released.

With , the gas flow starts when the trigger switch is pressed in and the wire feed starts when it is

released. The welding process continues until the switch is pressed in again, the wire feed stops and

when the switch is released the gas stops flowing.

12) Interruptor of manual wire release - Allows the wire to be fed without voltage in the welding gun.

13) Connection for welding current from power source.

14) Connection for control cable from power source.

15) Connection for shielding gas.

16) Brake Hub.

17) Inlet Nozzle.

Origo Feed 304 P2

P3

P4

™

Origo Feed 304

™

3

1

2

4

6

5

7

8

9

27

10

11

12

13

14 16

17

15

Origo Feed 304 P2

Origo Feed 304 P3

Origo Feed 304 P4

™

28

5) INSTALLATION

5.1) Recebimento

At receiving an Origo Feed 304 remove all the packaging material around the unit and check for possible

damages that could have happened during transport. Any complaints related to transport damage should

be directed to the transport company.

Remove carefully any material that could obstruct the refrigeration air system.

™

N.B.: In case an Origo Feed 304 is not installed immediately, keep it in its

original packaging or store it in a dry and well ventilated place.

™

5.3) Installation of the feeder

1) Connect the wire feeder to the power source associated through the cable of comand.

2) Fix the welding cable connected to the terminal + power source in the block of connections in the wire

feeder.

3) Fix the hose of the gas pressure regulator in the inlet niple of the rear solenoid valvule of the wire feeder.

4) Install the welding gun (see especific manual).

5) Install the wire.

6) Install the feed rollers according to the type and wire diameter to be used.

N.B. DO NOT USE THE MAIN SOURCE NEUTRAL FOR EARTH

CONNECTION.

:

All the eletric connections should be fitted completely to avoid risk of

sparklings, over heating or voltage slopes in the circuits.

5.2) Working area

Several facts should be taken into consideration when determining the working place of a welding machine,

in order to have a safe and efficient operation. An adequate ventilation is needed for the refrigeration of the

equipment and for the operator’s safety.

The installation of any filter dispositive in the environment restricts the air volume availabe for the machine

refrigeration which can cause overheating to the internal equipment. All guarantee undertakings from the

supplier cease to apply if the customer/user installs any filter dispositive not authorized by the supplier.

Origo Feed 304 P2

P3

P4

™

Origo Feed 304

™

29

To use wire with over 1.6 mm use feed rollers of the Table 5.3 and 5.4 using feed rollers and guides on the

top part.(Table 5.3)

C = Cored wire

K = Knurled

Diameter Type Part

Number

Inlet

Nozzle

Intermediate

Nozzle

Output

Nozzle

Type Identification

0.6 / 0.8

0.8 / 0.9 - 1.0

0.9 - 1.0 / 1.2

1.4 / 1.6

0.9 - 1.0 / 1.2

1.2 / 1.4

1.6

0.8 / 0.9 - 1.0

1.2 / 1.6

Fe, Ss,C

C

AL

0707810

0707811

0707812

0707813

0707814

0707815

0707816

0707817

0707818

0707157

0707821

0707158

0707605

0707896

V

V - K

U

0.6 S2 & 0.8 S2

0.8 S2 & 1.0 S2

1.0 S2 & 1.2 S2

1.4 S2 & 1.6 S2

1.0 R2 & 1.2 R2

1.2 R2 & 1.4 R2

1.6 R2

0.8 A2 & 1.0 A2

1.2 A2 & 1.6 A2

TABLE 5.1

TABLE 5.3

Wire type Diameter (mm) Reference

Cored wire

-

2.40

2.80 - 3.20

Pressure feed roller

0900467

0901204

0902230

TABLE 5.2

Description Reference

Feed roller and nozzle for aluminium 0.8/1.0

Feed roller and nozzle for aluminium 1.2/1.6

0401240

0401241

5.4) Wire feed pressure

Start by making sure that the wire moves smoothly through the wire guide.Then set the pressure of the wire

feeder's pressure rollers.It is important that the pressure is not too great.

To check that the feed pressure is set correctly, you can feed out the wire against an insolated object, e.g. a

piece of wood.

When you hold the gun approx. 5 mm from the piece of wood (pic.1) the feed rollers should slip.

If you hold the gun approx. 50 mm from the piece of wood, the wire should be fed out and bend (pic.2).

Wire diameter (mm)

Inlet nozzle

Intermediate nozzle for Fe, Ss, C

Outlet nozzle for Fe,Ss, C

1,60 - 3,20

0901094

0900896

0905498

TABLE 5.4

Origo Feed 304 P2

Origo Feed 304 P3

Origo Feed 304 P4

™

30

5.6) Lifting

To move the feeder around the workplace use a hook, use the lifting eye for lifting, P/N.: 0401231 according

to the picture below.

5.5) Installing the wire in the Brake Hub

The hub is adjusted when delivered, if readjustment is required, follow the instructions below. Adjust the

brake hub so that wire is slightly slack when wire feed stops.

Adjusting the braking torque:

Turn the red handle to the locked position.

Insert a screwdriver into the springs in the hub.

Turn the springs clockwiseto reduce the braking torque.

Turn the springs counterclockwiseto increase the braking torque.

¡

N.B.: Turn both springs through the same amount.

NOTA:In order to latch or unlatch, just turn the red handle. There´s no need to

remove it.

Picture 1 Picture 2

Origo Feed 304 P2

P3

P4

™

Origo Feed 304

™

31

7) MAINTENANCE

7.1) Recomendations

The wire feeder requires little maintenance in normal environment and opperation conditions.It is sufficient

to blow it dry clean using dry compressed air free from oil once a month.

After cleaning the equipment with blow dry air, check that the electric connections and components are

properly fixed.Check for possible faults in the wire isolations or electric cables, including the welding cable

and any others and if any of them is faulty substitute it.

When working with damaged wires or cable or with worn out isolation, the non-isolated parts, can become

in contact with another part of an earth connected object.The electric arc which results from this contact can

hurt the eyes if not protected and cause a fire. The body contact of a part with another conductor without

isolation can cause a violent electric hazard, burns and even death.

N.B.: Cleaning and preventive maintenance should be intensified when

operating in environment contaminated by dust, soot or any other poluent which

can cause damage or harm to the performance.

ATTENTION:

In case of doubts about the operation or maintenance of this or any other ESAB product brand and

manufacturing, contact the department ofTecnical Service or an authorized ESAB Service.

7.2) Repair

In order to ensure the perfect functioning and performance of a ESAB equipment, use only original parts

supplied by ESAB or approved by them. All guarantee undertakings from the supplier cease to apply if the

customer uses non-original or non-approved parts when replacing any of them.

Spare parts can be obtained from the ESAB Authorized Services or from its Sales Distributors listed on the

last page of this Manual.Always inform the Equipment Model and Serial Number.

6) OPERATION

1)Turn on the power source.

2) Adjust the wire speed, the power source voltage, the burnback time and the shielding gas according to

the wire diameter, thickness and material to be weld.

3) Start the welding and re-adjust the parameters, if needed.

Origo Feed 304 P2

Origo Feed 304 P3

Origo Feed 304 P4

™

32

8) WIRE FEED MECHANISM

(*)These parts are subject to wear in normal operation conditions, and should be substitued whenever they

present any wear which interferes with the correct feeding of the wire.

ARM

0707602

GEAR Þ

0901168

FEED ROLLER

GEAR Þ

0901168

TRACTION FEED

ROLLER NUT

0707613

INLET NOZZLE

(See Tables 5.1 to 5.4) Þ

TRACTION FEED

ROLLER SHAFT

0707612

CENTRAL

GEAR Þ

0901002

CASE

0707600

FEED ROLLERS

(See Table 5.1 to 5.4)

Þ

INTERMEDIATE NOZZLE

(See Tables 5.1 to 5.4)

Þ

ARM SHAFT

0707611

PRESSURE DEVICE

0707700

ISOLATOR

0707607

CURRENT

CONNECTION

0707606

MAGNETIC CORE

0707604

ELECTRONIC

CIRCUIT

0707603

FLANGE

0707608

OUTPUT NOZZLE

(See Tables 5.1 to 5.4)

TERMINAL

0905935

Origo Feed 304 P2

P3

P4

™

Origo Feed 304

™

33

9) ELECTRICAL SCHEME

9.1) Origo Feed 304 P2 / P3

™

SPEED

100 K LIN

3

4

VOLT/AMP.

150

160

130

6

5

TRANSFORMER

42/16+16/16V/9V

.01uFx1KV

120

110

2

1

FILTER

GND

.01uFx1KV

16V

1uFx400V

21

21A

110

4A

3A

6

9V

0V

120

16V

4

3

0V

18A

18

22

7

16V

0V

111

33

29

2T/4T SWITCH

1

2

4A

3A

910

5

6

7

2T/4T CIRCUIT

SWITCH

MANUAL

29

EUROCONECTOR

8

31

1

2

3

4

29B

35

32

30

31A

31

29A

29

35

6

10

5

1

2

3

4

5

161

78

910 11

CON1

33

30

2T/4T SWITCH

CONNECTOR

29A

32

35

32

2 x 2R2 x 25W

3

GREEN

OUTLET

5

4

20A/20

42

41

BURNBACK

47K LIN

14A

14

14A

15

1

2

24

24A

RLIM

MOTOREDUCTOR 42V

-

23

+

VOLTAGE

071

130

160

10

9

MIN.

081

06A

07

6

8

7

08

06A

MÁX.

1K

CON2

PC BOARD CONTROL

42

65

41

65

15

14

16 17 18

25

20

19

21 22 23 24

19

1A

8A

VÁLVULA

SOLENÓIDE

1A

1A/21A

18A

8/8A

40

Origo Feed 304 P2

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ESAB Origo Feed 30 User manual

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