Kodak VERSAMARK DP7122 User manual

Brand: Kodak

Model: VERSAMARK DP7122

Type: User manual

Kodak Versamark, Inc.

KODAK VERSAMARK

DP7122 Printer

Changing Fluid Containers

KODAK VERSAMARK DP7122 Printer

Changing Fluid Containers

Block 3 Mod 11

FCC Compliance Statement

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These

limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction man-

ual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful inter-

ference, in which case the user will be required to correct the interference at his own expense.

Note: Good quality, shielded (braided shielded) cables must be used for the RS-232-C and Centronics interfaces.

Canadian EMI Compliance Statement

Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la classe A

prescrites dans le Règlement sur le brouillage radioélectrique édicté par le ministère des Communications du Canada.

This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Reg-

ulations of the Canadian Department of Communications.

EMI-CISPR 22/EN 55 022/CE Marking

Warning: This is a Class A product. In a domestic environment, this product may cause radio interference in which case the user may be

required to take adequate measures.

KODAK VERSAMARK DP7122 Printer

Changing Fluid Containers

This document contains proprietary information of Kodak Versamark, Inc. or its licensors and is their exclusive property. It may not be

reproduced without a written agreement from Kodak Versamark, Inc. No patent or other license is granted to this information.

The software described in this document is furnished under a license agreement. The software may not be used or copied except as provided

in the license agreement.

Kodak Versamark, Inc. makes no warranty of any kind with regard to the contents of this document, including, but not limited to, the implied

warranties of merchantability and fitness for a particular purpose. Kodak Versamark shall not be liable for any errors or for compensatory,

incidental or consequential damages in connection with the furnishing, performance, or use of this document or the examples contained herein.

Information concerning products not manufactured by Kodak Versamark, Inc. is provided without warranty or representation of any kind, and

Kodak Versamark, Inc. will not be liable for any damages resulting from the use of such information.

Kodak and Versamark are trademarks of Eastman Kodak Company.

0114208-602

0114208-603 07/2004 Printed in U.S.A.

Part Number Medium Revision Date Description ECN

0114208-602

0114208-603

PDF

002 05/2004 19L cans, 4L cans (US) and 5L cans (Europe) K4315

0114208-602

0114208-603

PDF

001 12/2003 1L and 5L bottles, 19L metal cans (released for Block 3) SDP1019

0114208-602

0114208-603

PDF

000 09/2003 1L and 5L bottles, 19L metal cans (preliminary) Not released

iii

Scope

This guide describes how to connect the fluid supply containers to the

7122 Printer that are required for printer operation. Fluid supply contain-

ers are metal cans of the following types:

• 19-liter cans of ink and replenisher

• 4-liter cans of ink (US)

• 5-liter cans of ink (Europe).

Upgrading from bottles to 19-liter cans requires supply can kit 0193756

and grounding kit 0193830.

This guide applies to the following groups of printers:

• Pre-production (serial numbers 7000+)

• Block 1 and Block 2 production (7100+)

• Block 1 upgraded to Block 3 (7150+)

• Block 2 upgraded to Block 3 (7200+)

• Current, Block 3 production (7300+).

All fluids used with the 7122 are hazardous and must be used and

handled in accordance with all applicable regulations. Read “Safety Infor-

mation” on page 2 before starting any procedure.

For more information about fluid supply containers, contact technical

support.

Scope

Text Notations

This manual uses the following typographical conventions.

Safety Notations

The following definitions indicate safety precautions to the operator.

Note: Information that needs to be brought to the reader’s attention.

Caution: A situation where a mistake could result in the destruction of data or

system-type damage.

WARNING

A potential hazard that could result in serious injury or death.

DANGER

An imminent hazard that will result in serious injury or death.

This style Refers to

Ready

Text displayed by the software.

Anything you type, exactly as it appears, whether referenced

in text or at a prompt.

ENTER

Special keys on the keyboard, such as enter, alt, and

spacebar.

[NEXT] Buttons and lights on the printer operator panel.

Save Software command buttons and sections of dialog boxes,

such as group boxes, text boxes, and text fields.

File → Open

A menu and a specific menu command.

ALT+F1

Pressing more than one key at the same time.

ALT, TAB

Pressing more than one key in sequence.

xx,yy

Variable in error messages and text.

jobfile.dat File names.

Scope

Service and Support

Technical equipment support is available 24 hours a day, 7 days a week.

Software and applications support is available 8:00 a.m. to 5:00 p.m.

EST/EDT, Monday through Friday.

Call for telephone or on-site technical support; to order parts or supplies;

to request documentation or product information.

Phone Fax

U.S.A., Canada, and

worldwide

+1-800-472-4839

+1-937-259-3739

+1-937-259-3808

Europe +41-21-806-0404 +41-21-806-1920

Asia/Pacific Rim +65-6744-6400 +65-6744-6700

Japan +81-3-3256-2613 +81-3-3256-2616

Updated service

information

http://www.kodakversamark.com

Customer support customer@kodakversamark.com

vii

Contents

Safety and Preparation

Safety Information................................................................................................. 2

Required Tools and Equipment............................................................................ 4

Standard Tools............................................................................................... 4

Special Tools.................................................................................................. 4

Flush Kit ......................................................................................................... 4

Printer Preparation................................................................................................ 5

Ink and Replenisher Procedures

Draining Fluids...................................................................................................... 8

Changing Filters.................................................................................................. 11

Connecting Fluid Containers .............................................................................. 12

3.8-liter Can Connection .............................................................................. 13

5-liter Can Connection ................................................................................. 14

19-liter Can Connection ............................................................................... 15

Connecting Waste Tanks.................................................................................... 18

System Waste Tank Connection.................................................................. 19

Catch Pan Waste Tank Connection............................................................. 20

Filling the System ............................................................................................... 21

Figures and Tables

Figure 1 Safety label locations, 7122 printer and printhead...........................2

Figure 2 Line switch and input power connection, back panel.......................5

Figure 3 Vent fitting, installed on replenisher tank.........................................8

Figure 4 Drain container in position ...............................................................9

Figure 5 Drain fitting, replenisher tank.........................................................10

Figure 6 Ink tank draining ............................................................................10

Figure 7 Filter assembly locations, fluid compartment.................................11

Figure 8 Draw tubes and cap assembly, 7122 fluid can supply kit..............12

Figure 9 Small ink can, 3.8-liter (1 gal US)..................................................13

Figure 10 Small ink can, 5-liter European......................................................14

Figure 11 Fluid supply setup, 5-liter and 19-liter cans...................................14

Figure 12 Grounding 19-liter can...................................................................15

Figure 13 Grounding clamp attachment, 19-liter can.....................................16

Figure 14 Lid removal, 19-liter can ................................................................16

Figure 15 Fill tube insertion, 19-liter can........................................................17

Figure 16 19-liter can connection...................................................................17

Figure 17 3.8-liter and 19-liter can setup.......................................................17

Figure 18 System waste tank connection......................................................19

Figure 19 Catch pan waste tank connection..................................................20

Table 1 Contents, flush kit 0192263............................................................ 4

Table 2 Fluid supply containers, 7122 printer............................................ 12

Table 3 Contents, supply can accessories kit 0193756............................. 15

Table 4 Waste tank kits ............................................................................. 18

Changing Fluid Containers xi

Tables

Table 1 Contents, flush kit 0192263............................................................ 4

Table 2 Fluid supply containers, 7122 printer............................................ 12

Table 3 Contents, supply can accessories kit 0193756............................. 15

Table 4 Waste tank kits ............................................................................. 18

Changing Fluid Containers xii

Safety and Preparation

Read through all the following sections before starting any fluid container

connection procedure:

• Safety information

• Required tools and equipment

• Printer preparation.

Safety and Preparation

Safety Information

Apply all of the following safety guidelines to all 7122 procedures:

• Follow all instructions in the Material Safety Data Sheets shipped with

the ink and replenisher. The ink and replenisher used in the 7122

printer are regulated materials in the classifications shown below.

Transportation, storage, handling, and disposal must be done in

accordance with all applicable local, State, and Federal regulations.

The labels below identify hazards related to handling ink and

replenisher.

• Verify that the installation location has sufficient airflow and

ventilation. The 7122 printer produces 160 cubic feet per minute of

exhaust, and that exhaust contains 50 parts per million of solvent

(MEK). The recommended ventilation is a 400 cubic feet per minute

intrinsically safe blower fan (non-sparking).

• Note the safety labels on the printer that identify hazards and

describe mandatory safety precautions (see Figure 1). Take

appropriate safety precautions at all times.

Figure 1 Safety label locations, 7122 printer and printhead

Safety labels

Safety and Preparation

Safety Information

• Note the safety label symbols listed below; these warning symbols

are used on the printer and printhead for general reference, and in

the text to identify hazards related to specific procedures or actions.

Warning: Electrostatic Sensitive Devices

Avoid generating static electricity. Static can ignite ink, replenisher, or vapor.

Strictly follow all grounding instructions.

Warning: Flammable Material

Never expose the printer, printhead, ink, replenisher or vapor to a heat source or

ignition source.

Warning: General Danger

Read all safety information and operator procedures through before performing

any action.

Warning: Irritant

Avoid contact with all fluids, ink and replenisher.

Mandatory Action: Consult Operator’s Manual

Read all safety information and operator procedures through before performing

any action.

Mandatory Action: Wear Eye Protection

Avoid contact with all fluids, ink and replenisher.

Prohibition: No Smoking

Never expose the printer, printhead, ink, replenisher or vapor to a heat source or

ignition source.

Safety and Preparation

Required Tools and Equipment

The following sections list all items required to perform fluid container

connection procedures.

Standard Tools

To disconnect and connect the various types of ink and replenisher

containers, the following items are required:

•Flashlight

• Two 9/16-inch open-ended wrenches (see note below)

• Two 11/16-inch open-ended wrenches

• Phillips #2 screwdriver

• Teflon tape.

Note: Two of each size of wrench are needed to hold and loosen, or hold and

tighten, the waste tank and manifold fittings.

All these tools are included in the FE tools 5120/5240 kit.

Special Tools

No special tools are required for 19-liter cans in the U.S. European cans

have a lid that requires a non-sparking drum-plug (bung) wrench to open.

Flush Kit

To change the type of ink or replenisher used in the printer, flush kit

0192263 is required. Check the contents of the kit and make sure that you

have all the required items (see Table 1).

Table 1 Contents, flush kit 0192263

Part Number Description Quantity

0101099-202 FITTING-SNAP COUPLING 1/8 FLOW

INSERT.250D TBG

0101070-090 TUBING-FLEX.250/.375 TYGON (2075) 72A

CLEAR

1. QUANTITY IS INCHES (EQUALS APPROXIMATELY 1 METER)

0190794 INK FILTER ASSEMBLY 2

Safety and Preparation

Printer Preparation

Before starting the flush procedure, complete the following steps:

1. Read the “Safety Information” section.

2. Read the “Drain and Fill” procedure.

3. Perform a normal shutdown.

4. Power off the printer at the line switch (see Figure 2).

5. Unplug the input power cord from its connector.

6. If you move the printer, check that all ground connections are

maintained and that all fluid containers have been properly

disconnected.

Figure 2 Line switch and input power connection, back panel

Mandatory Action: Wear Eye Protection

Avoid contact with all fluids, ink and replenisher. Wearing goggles, gloves, and a

face shield is highly recommended.

Warning: Electrostatic Sensitive Devices

Do not disconnect the printer ground wire. If necessary, leave the power cord

plugged in to maintain an earth ground. The printer and waste container must

remain properly grounded at all times.

Line switch

Input power connector

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Kodak VERSAMARK DP7122 User manual

Kodak VERSAMARK DP7122 User manual

Kodak VERSAMARK DP7122 User manual

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