Eaton SmartWire-DT User manual

03/11 MN05013002Z-EN

replaces 06/09 AWB2723-1612en

Manual

SmartWire-DT

Gateways

Eaton Corporation

Eaton ist ein führendes Energie-

Management-Unternehmen. Weltweit

ist Eaton mit Produkten, Systemen und

Dienstleistungen in den Bereichen Electrical,

Hydraulics, Aerospace, Truck und

Automotive tätig.

Eatons Electrical Sector

Eatons Electrical Sector ist weltweit führend

bei Produkten, Systemen und Dienstleistungen

zu Energieverteilung, sicherer Stromversorgung

und Automatisierung in der Industrie, in Wohn- und

Zweckbauten, öffentlichen Einrichtungen, bei Energie-

versorgern, im Handel und bei OEMs.

Zu Eatons Electrical Sector gehören

die Marken Cutler-Hammer®, Moeller®,

Micro Innovation, Powerware®, Holec®,

MEM® und Santak®.

www.eaton.com

Eaton Adressen weltweit:

www.moeller.net/address

E-Mail: [email protected]

Internet: www.eaton.com/moellerproducts

www.eaton.com

Herausgeber: Eaton Industries GmbH

Hein-Moeller-Str. 7–11

D-53115 Bonn

Änderungen vorbehalten

MN05013011Z-DE xx/xx/Ki 0x/02

Printed in Germany (0x/02)

Artikel Nr.: xxxxxx

4 *patpks#nycmyn*

Rückenbreite bis 10 mm (1 Blatt = 0,106 mm für XBS Digitaldruck)

(1 Blatt = 0,080 mm für Eberwein Digitaldruck bei 80 g/m

2

)

All brand and product names are trademarks or registered

trademarks of the owner concerned.

Emergency On Call Service

Please call your local representative:

http://www.eaton.com/moeller/aftersales

or

Hotline After Sales Service:

+49 (0) 180 5 223822 (de, en)

AfterSalesEGBonn@eaton.com

Original Operating Instructions

The German-language edition of this document is the

original operating manual.

Translation of the original operating manual

All editions of this document other than those in German

language are translations of the original German manual.

1

st

edition 2009, edition date 02/09

2

nd

edition 2010, edition date 06/09

3

rd

edition 2010, edition date 03/10

4

th

edition 2010, edition date 06/10

5

th

edition 2011, edition date 03/11

See revision protocol in the “About this manual“ chapter

Production: René Wiegand

Translation: globaldocs GmbH

No part of this manual may be reproduced in any form

(printed, photocopy, microfilm or any other process) or

processed, duplicated or distributed by means of electronic

systems without written permission of Eaton Industries

GmbH, Bonn.

Subject to alteration without notice

Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)

I

Before commencing the installation

• Disconnect the power supply of the device.

• Ensure that devices cannot be accidentally

restarted.

• Verify isolation from the supply.

• Earth and short circuit.

• Cover or enclose neighbouring units that

are live.

• Follow the engineering instructions

(AWA/IL) of the device concerned.

• Only suitably qualified personnel in

accordance with EN 50110-1/-2

(VDE 0105 Part 100) may work on this

device/system.

• Before installation and before touching

the device ensure that you are free of

electrostatic charge.

• The functional earth (FE) must be

connected to the protective earth (PE) or

to the potential equalisation.

The system installer is responsible for

implementing this connection.

• Connecting cables and signal lines should

be installed so that inductive or capacitive

interference does not impair the

automation functions.

• Install automation devices and related

operating elements in such a way that they

are well protected against unintentional

operation.

• Suitable safety hardware and software

measures should be implemented for the

I/O interface so that a line or wire breakage

on the signal side does not result in

undefined states in the automation

devices.

• Ensure a reliable electrical isolation of the

low voltage for the 24 volt supply. Only

use power supply units complying with

IEC 60364-4-41 (VDE 0100 Part 410) or

HD 384.4.41 S2.

• Deviations of the mains voltage from the

rated value must not exceed the tolerance

limits given in the specifications, otherwise

this may cause malfunction and dangerous

operation.

•Emergency stop devices complying with

IEC/EN 60204-1 must be effective in all

operating modes of the automation

devices. Unlatching the emergency-stop

devices must not cause restart.

• Devices that are designed for mounting in

housings or control cabinets must only be

operated and controlled after they have

been installed with the housing closed.

Desktop or portable units must only be

operated and controlled in enclosed

housings.

Eaton Industries GmbH

Safety instructions

Danger!

Dangerous electrical voltage!

II

• Measures should be taken to ensure the

proper restart of programs interrupted

after a voltage dip or failure. This should

not cause dangerous operating states even

for a short time. If necessary, emergency-

stop devices should be implemented.

• Wherever faults in the automation system

may cause damage to persons or property,

external measures must be implemented to

ensure a safe operating state in the event

of a fault or malfunction (for example, by

means of separate limit switches,

mechanical interlocks etc.).

1

MN05013002Z-EN

About This Manual 5

List of revisions 5

Overview SmartWire-DT 6

Additional device manuals 6

Target group 6

Writing conventions 7

1 PROFIBUS Gateway EU5C-SWD-DP 9

Introduction 9

Surface mounting 9

Engineering 10

– Connection 11

– PROFIBUS address setting 13

– PROFIBUS connection 13

– Baud rate 13

– Programming system 14

– Diagnostics interface 14

2 Installation EU5C-SWD-DP 17

Mounting 17

– Potential conditions between the components 19

– Connection SmartWire-DT 19

– PROFIBUS-DP connection 20

EMC-conformant wiring of the network 21

3 EU5C-SWD-DP commissioning 23

Putting the SmartWire-DT network into operation 23

– Creating field bus communication 26

Contents

2

MN05013002Z-EN

4 Programming the EU5C-SWD-DP 29

Introduction 29

Configuration and parameterization with

easySoft-CoDeSys 30

– Selection of the SmartWire-DT slaves 33

– Parameter setting 34

– Setting specific parameters of

SmartWire-DT slaves 36

– Input/output addresses 38

Acyclical data communication 39

– General handling guidelines for the modules 41

– Operand significance 41

– Function block assignment (Device number) 42

– Error code at "uiError" output 43

Configuration and parameterization with

SIMATIC S7, STEP 7 44

– Installing the GSD files for an S7 controller 44

– Configuration with a SmartWire-DT gateway 49

– Parameterization of the SmartWire-DT gateways

as DP slave 51

– Selection of the SmartWire-DT slaves 55

– Setting specific parameters of

SmartWire-DT slaves 59

– Later adding of SmartWire-DT slaves 61

Acyclical data communication 61

Diagnostics 62

– Cyclic diagnostic information 62

– Acyclic diagnostics 65

– Device-specific diagnostics 66

– Extended diagnosis (module related) 67

Contents

3

MN05013002Z-EN

5 CANopen gateway EU5C-SWD-CAN 69

Introduction 69

Surface mounting 69

Engineering 70

– Connection 71

– CANopen address setting 73

– CANopen connection 73

– Baud rate 73

– Programming system 74

– Diagnostics interface 74

6 Installation EU5C-SWD-CAN 77

Mounting 77

– Potential conditions between the components 79

– Connection SmartWire-DT 80

– Connection CANopen 80

EMC-conformant wiring of the network 81

7EU5C-SWD-CAN Commissioning 83

Putting the SmartWire-DT network into operation 83

– Switching on for initial startup, a replacement or

a changed SmartWire-DT configuration 84

– Switching on when the gateway target

configuration is stored 85

– Creating field bus communication 85

4

MN05013002Z-EN

8 Programming the EU5C-SWD-CAN 89

Introduction 89

Configuration and parameterization with

easySoft-CoDeSys 90

– Selecting the SmartWire-DT slave 93

– Parameter setting 94

– Parameters for the SmartWire-DT network 97

– Input/output addresses 100

Diagnostics 101

– Cyclic diagnostic information 101

– PDO communication 104

Object directory 109

– Static entries 109

– Dynamic entries 115

Compatibility 123

– The planned configuration is available 124

Appendix 129

Meaning of the LED indicators 129

– Version table for EU5C-SWD-DP 132

– Version table for EU5C-SWD-CAN 135

Technical data 138

Index 143

5

03/11 MN05013002Z-EN

About This Manual

List of revisions As of publication date 06/10 this manual AWB2723-1612en

has been renamed to MN05006002Z-EN.

The following significant amendments have been introduced

since previous issues:

Publica-

tion date

Page Key word new changed omitted

06/09 10, 70 Maximum expansion of Smart-

Wire-DT network

j

11, 71 Gateway DP and CANopen

connection

j

19 Note on instructions (for

adapting a external device plug)

j

44 Configuration and parameter-

ization with SIMATIC S7, STEP 7

j

95 Additional notes on node

guarding and heartbeat mode

j

03/10 61 Acyclical data communication j

132, 135 EU5C-SWD-DP and EU5C-SWD-

CAN version tables

j

134, 137 update of the operating system j

06/10 132, 135 EU5C-SWD-DP and EU5C-SWD-

CAN version tables

NZM-XSWD-704 circuit-breaker

j

03/11 37 Parameterization when using a

universal module M22-SWD-

NOP(C)

j

99 Parameter "AcceptUniver-

salModule"

j

About This Manual

6

03/11 MN05013002Z-EN

Overview SmartWire-DT The communication system SmartWire-DT makes normal

electromechanical switchgears, pilot devices capable of

communication. To achieve this, intelligent add-on compo-

nents are added to the devices that make possible connec-

tion to the communication system SmartWire-DT. For

communication various versions of 8-pole cables are used

that make possible use inside and outside of the control

panel.

Communication between the SmartWire-DT slaves with the

overriding PLC is performed via standard field bus systems.

For this purpose gateways are used that map the data of the

SmartWire-DT network onto the field bus.

This manual describes both systems:

• PROFIBUS Gateway EU5C-SWD-DP

• CANopen coupling unit EU5C-SWD-CAN

Additional device manuals

The manuals are available for download on the Internet as

PDF files. They can be quickly located at

http://www.moeller.net/de/support

by entering the document number as the search term.

Target group This manual is intended for automation technicians and

engineers. Detailed knowledge of the field bus used is

presumed. In addition you should be familiar with the

handling of the SmartWire-DT system.

h

You can find further information on the topics SmartWire-

DT and the SmartWire-DT slaves in the following manuals:

• MN05006002Z-EN (previously AWB2723-1617en):

SmartWire-DT The System

• MN05006001Z-EN (previously AWB2723-1613en):

SmartWire-DT slave

• MN05002002Z-EN (previously AWB2725-1452en):

XI/OC-signal modules

Writing conventions

7

03/11 MN05013002Z-EN

Writing conventions The symbols used in this manual have the following mean-

ings:

X indicates actions to be taken.

For greater clarity, the name of the current chapter is shown

in the header of the left-hand page and the name of the

current section in the header of the right-hand page. This

does not apply to pages at the start of a chapter and empty

pages at the end of a chapter.

h

Caution!

Warns of a hazardous situation that could result in

damage to the product or components.

i

Warning!

Warns of the possibility of serious damage and slight

injury.

j

Danger!

Warns of the possibility of a hazardous situation that

could result in major damage and serious or fatal injury or

even death.

h

Draws your attention to interesting tips and supplemen-

tary information.

8

03/11 MN05013002Z-EN

9

03/11 MN05013002Z-EN

1 PROFIBUS Gateway EU5C-SWD-DP

Introduction The SmartWire-DT coupling unit EU5C-SWD-DP creates a

connection between the SmartWire-DT slaves and an over-

riding PROFIBUS-DP master.

Surface mounting

Figure 1: Front view EU5C-SWD-DP

a 24-V power supply POW

b Field bus interface

c Diagnostics interface

d Configuration button

e Diagnostics displays

f 24-V power supply AUX

g SmartWire-DT connection

h Address switches

f

g

e

d

c

b

a

h

PROFIBUS Gateway EU5C-

SWD-DP

10

03/11 MN05013002Z-EN

The SmartWire-DT ribbon cable is connected to the slaves at

the gateway. Connection to the PROFIBUS field bus is

effected via the standardized 9-pole PROFIBUS plug. In addi-

tion terminals for two power supplies are available, one for

the SmartWire-DT slaves and another 24 volts for supply of

the contactor coils in case these are also operated via Smart-

Wire-DT slaves. The power supply of the SmartWire-DT

slaves and the data communication are conducted via the 8-

pole SmartWire-DT cable from the gateway to the slaves.

Engineering In connection with the SmartWire-DT slaves the coupling

unit appears as a modular slave on the PROFIBUS. Each

SmartWire-DT slave is a module of its own. Up to 58 Smart-

Wire-DT slaves can be operated via a PROFIBUS coupling

unit. However, take heed of the maximum data volume that

can be exchanged via PROFIBUS. The maximum for a

PROFIBUS slave is 240 bytes of input data and 240 bytes of

output data.

The SmartWire-DT network may be extended up to 600 m.

h

Information about the volume of input/output data of an

SmartWire-DT slave is provided in the Appendix of the

manual MN05006001Z-EN (previously AWB2723-

1613en), "SmartWire-DT slaves".

Engineering

11

03/11 MN05013002Z-EN

Connection

Figure 2: Connection

Power supply of the coupling unit and supply of the Smart-

Wire-DT slave electronics are performed via the terminals

POW. The coupling unit contains an additional power feed

module for the 15 V supply of the SmartWire-DT slaves with

an amperage of 0.7 A.

X On the SmartWire-DT gateway connect the POW and AUX

supply voltages via separate miniature circuit-breakers or

fuses:

• Miniature circuit-breaker 24 V DC for POW

– Cable protection in accordance with DIN VDE 0641

Part 11, IEC/EN 60898:

– Miniature circuit-breaker 24 V DC rated operational

current 3 A; trip types C or

– Fuse 3 A, utilization class gL/gG

– Cable protection for cable AWG 24 in accordance with

UL 508 and CSA-22.2 no. 14:

24V

0V

24 V DC

F1 F2

0 V

POW

AUX

24V

0V

PROFIBUS Gateway EU5C-

SWD-DP

12

03/11 MN05013002Z-EN

– Miniature circuit-breaker 24 V DC rated operational

current 3 A; tripping characteristics C or

–Fuse 3A

• Miniature circuit-breaker 24 V DC for AUX

– Cable protection in accordance with DIN VDE 0641

Part 11, IEC/EN 60898:

– Miniature circuit-breaker 24 V DC rated operational

current 3 A; trip type Z or

– Fuse 3 A, utilization class gL/gG

– Cable protection for cable AWG24 in accordance with

UL 508 and CSA-22.2 no. 14:

– Miniature circuit-breaker 24 V DC rated operational

current 2 A; tripping characteristics Z or

–Fuse 2A

h

Please take into consideration the total power consump-

tion of your SmartWire-DT network and, if necessary, plan

for an additional feeder module EU5C-SWD-PF2.

You can find information on the current consumption in

the device operating manual MN05006002Z-EN (previ-

ously AWB2723-1617en)

h

If any switching devices are also to be connected, for

example, via the DIL-SWD-32-001/002 SmartWire-DT

slaves, the AUX supply will also be required. This provides

the supply for activating the contactor coils. This supply

must be protected by an automatic circuit-breaker

(3A gG/gl or 3 A miniature circuit-breaker with a Z charac-

teristic). If switching devices with an activation power

greater than 3 A are connected, an additional feeder

module EU5C-SWD-PF1 or EU5C-SWD-PF2 must be used.

h

In the planning of the SmartWire-DT network you are also

supported by the software program SWD-Assist, which

automatically draws your attention to the use of any

necessary new feeder modules.

Engineering

13

03/11 MN05013002Z-EN

PROFIBUS address setting

The coupling unit requires a unique PROFIBUS-DP slave

address in the PROFIBUS network. This is set on the gateway

via DIP switches (switches 2 - 8). The valid addresses are 1 -

125.

PROFIBUS connection

For connection to the field bus the standardized PROFIBUS

plug is used, e.g. ZB4-209-DS2. This also includes a connect-

able bus termination resistor.

Figure 3: Pin assignments

Baud rate

The coupling unit supports operation on PROFIBUS masters

at up to 12 MB. Setting of the baud rate takes place auto-

matically

PROFIBUS-Version

The EU5C-SWD-DP SmartWire-DT gateway supports from

operating system version 1.10 the PROFIBUS version V1

(PROFIBUS version V0 with operating system version 1.0).

PROFIBUS-DP Pin Meaning

3 RxD/TxD-P

4 CNTR-P

5 DGND

6 VP (+5 V DC)

8 RxD/TxD-N

6

7

8

9

2

3

4

5

1

PROFIBUS Gateway EU5C-

SWD-DP

14

03/11 MN05013002Z-EN

Programming system

A device master file (GSD file) is necessary for selection of

the device and operation via the field bus PROFIBUS-DP.

The GSD file contains standardized descriptions of the

PROFIBUS slaves. Two different GSD files exist for the

PROFIBUS gateway:

• For Motorola based CPU (e.g. for Siemens S7)

• for Intel-based CPUs (e.g. for Eaton XC100/200)

The further development of the SmartWire-DT communica-

tion system has resulted in different versions of the GSD files.

The relationship between supported SmartWire-DT slaves,

SmartWire-DT gateways and GSD files is shown in a table in

the Appendix.

Diagnostics interface

The gateways have an online diagnostics interface with the

following functions:

• Update of the operating system of the SmartWire-DT gate-

ways

• Connection of the SWD-Assist for the online diagnostics of

the SmartWire-DT network

h

As of version V.2.3.9 and service pack ecp_update_0109

these files are included in the Eaton programming system

easySoft-CoDeSys.

You can find these files on our web site as follows:

http://www.moeller.net/de/support/index.jsp

Please follow the links provided there.

Engineering

15

03/11 MN05013002Z-EN

The EU4A-RJ45-CAB1 programming cable

(serial SUB-D<->RJ45) or the EU4A-RJ45-USB-CAB1 USB

cable (USB<->RJ45) can be used for the connection.

The online functions of the SWD-Assist software offer a wide

range of options for the display and the diagnostics func-

tions of the SmartWire-DT network even without the active

PLC.

• Status indication of the inputs/outputs

• Wiring test

• Reading of the stored actual configuration

• Reading the SmartWire-DT configuration

• Comparison of the target and actual configuration

• Display of cyclical and acyclical diagnostics messages

Further details are described in the online Help of the SWD-

Assist software.

h

These online functions are available from operating

system version 1.10 of the gateways and version 1.10 of

the SWD-Assist software.

16

03/11 MN05013002Z-EN

Page is loading ...

Eaton SmartWire-DT User manual

Eaton SmartWire-DT User manual

Related papers

Other documents