Canon GP215 User manual

SERVICE

MANUAL

REVISION 0

JULY 1996

FY8-13EE-000

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Printed in Japan

Imprimé au Japon

Use of this manual should be

strictly supervised to avoid

disclosure of confidential

information.

IMPORTANT

THE INFORMATION CONTAINED HEREIN IS PUBLISHED BY CANON, INC., JAPAN, AND IS

FOR REFERENCE USE ONLY. SPECIFICATIONS AND OTHER INFORMATION CONTAINED

HEREIN MAY VARY SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN

ADVERTISING AND OTHER PRINTED MATTER.

ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED

TO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.

Prepared by

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 1

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION

CANON INC.

30-2, Shimomaruko 3-chome, Ohta-ku, Tokyo 146 Japan

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This Service Manual provides basic facts and figures needed to service the GP215/GP200 in the field.

The GP215/GP200 is designed to accommodate fax and printer functions in addition to copier functions,

and separate service manuals are available for each function; refer to the appropriate service manual as

necessary.

This Service Manual is organized as follows:

CHAPTER 1, “General Introduction,” shows the GP215/GP200’s features, specifications, and step-by-

step instructions on how to operate the copier.

CHAPTER 2, “Copying Processes,” shows how the GP215/GP200 generates copies while discussing

each of the steps involved.

CHAPTER 3, “Operations and Timing,” explains the GP215/GP200’s mechanical system by function

and principles behind its electrical systems in relation to timing of each operation.

CHAPTER 4, “Mechanical System,” explains how to disassemble/assemble and adjust the

GP215/GP200.

CHAPTER 5, “Installation,” provides points to note when selecting the site of installation and instruc-

tions on how to install the GP215/GP200.

CHAPTER 6, “Maintenance and Inspection,” provides tables of periodically replaced parts and con-

sumables/durables as well as a scheduled servicing chart.

APPENDIX contains a general timing chart, general circuit diagrams, and PCB diagrams.

This Service Manual is accompanied by the Service Handbook, which contains information on how to

maintain and inspect the GP215/GP200 through adjustment and troubleshooting work.

Information found in this manual may be updated from time to time for product improvement, and major

updates are communicated in the form of Service Information bulletins.

All service persons are expected to be thoroughly familiar with the contents of this Service Manual, the

Service Handbook, and Service Information bulletins and be ready to respond to the needs of the user

promptly.

i

INTRODUCTION

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■■

System Configuration

The GP200/GP215 Series machine may be configured as follows:

ADF-F1 (comes standard with some models)

RDF-G1 (comes standard with some models)

Projector

GP215F (w/ fax function)

GP215 (w/o fax function)

GP200F (w/ fax function, w/o duplexing function)

GP200 (w/o fax function, w/o duplexing function)

Cassette Feeding Unit-L1

Cassette Feeding Unit-M1

Handset

Multi-Output Tray-C1

Multi-Output Tray-B2

ii

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CONTENTS
iii
COPYRIGHT © 1996 CANON INC. CANON GP215/200 REV.0 JULY 1996 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 GENERAL DESCRIPTION
I. FEATURES..............................................1-1
II. SPECIFICATIONS...................................1-2
III. NAMES OF PARTS.................................1-8
A. External View ...................................1-8
B. Cross Section.................................1-10
C.
Arrangement of Extension Boards....
1-12
IV. OPERATION..........................................1-13
A. Turning On the Power Switches.....1-13
B. Control Panel..................................1-14
C. Basic Operation..............................1-16
D. Extension Mode..............................1-19
E. Costom Common Settings .............1-25
V. ROUTINE WORK BY THE USER.........1-29
VI. SAFETY.................................................1-30
A. Laser Beams..................................1-30
B. Safety of Toner ...............................1-31
CHAPTER 2 COPYING PROCESS
I. IMAGE FORMATION...............................2-1
A. Outline..............................................2-1
B. Latent Image Formation Block .........2-2
C. Pre-Exposure (step 1)......................2-3
D. Primary Charging (step 2)................2-3
E. Laser Exposure (step 3)...................2-4
F. Development (step 4).......................2-4
G. Transfer (step 5) ...............................2-5
H. Separation (step 6)...........................2-6
I. Fixing (step 7)...................................2-7
J. Dram Cleaning .................................2-7
II. AUXILIARY PROCESS............................2-8
CHAPTER 3 OPERATIONS AND TIMING
I. BASIC OPERATION................................3-1
A. Functional Construction....................3-1
B. Outline of the Electrical Circuitry......3-2
C. Inputs to the Major PCBs.................3-6
D. Main Motor Control PCB ................3-16
II. ORIGINAL EXPOSURE SYSTEM.........3-20
A. Outline............................................3-20
B. Varying the Reproduction Ratio .....3-22
C. Sequence of Operations 
(original exposure system).............3-22
D. Scanner Motor................................3-23
E. Controlling the Scanning Lamp......3-24
F. Identifying the Size of Originals......3-26
III. IMAGE PROCESSING..........................3-29
A. Outline............................................3-29
B. Analog Image Processing ..............3-31
C. Digital Image Processing................3-33
IV. LASER EXPOSURE SYSTEM..............3-51
A. Laser Processing Assembly...........3-51
B. Generating the BD Signal ..............3-53
C. Laser Driver Circuit.........................3-54
D.
Controlling the Laser Scanner Motor
...3-56
V. IMAGE FORMATION SYSTEM.............3-58
A.
High-Voltage Transformer Circuit
......3-58
B. Controlling the 
Primary Charging Roller Bias.........3-60
C. Controlling the 
Transfer Charging Roller Bias ........3-63
D. Controlling the Developing Bias.....3-66
E. Controlling the 
Separation Static Eliminator Bias...3-68
F.
Controlling the 
Transfer Guide/Fixing Roller Bias
...3-69
G. Developing Assembly/ Drum Cleaner...3-70
H. Primary Charging Roller 
Cleaning Mechanism......................3-73
I. Detecing Errors on the 
Composite Power Supply PCB.......3-74
VI. PICK-UP/FEEDING SYSTEM...............3-76
A. Outline............................................3-76
B. Pick-Up from the Cassette .............3-79
C.
Non-Pick Up Operation (standby)
....3-91
D.
Detecting the Level of Copy Paper
...3-93
E.
Detecting the Size of Copy Paper
...3-95
F. Multifeeder....................................3-100
G. Controlling the 
Registration Roller Clutch.............3-103
H. Making Overlay Copies ................3-104
I. Making Two-Sided Copies............3-106
J. Lower Feeding Assembly.............3-108
K. Fixing/Delivery Assembly .............3-118
L. Delivery Assembly........................3-127
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COPYRIGHT © 1996 CANON INC. CANON GP215/200 REV.0 JULY 1996 PRINTED IN JAPAN (IMPRIME AU JAPON)
iv
M. Detecting Jams.............................3-130
VII. FANS ...................................................3-139
A. Functions and Operaitons............3-139
VIII. POWER SUPPLY ................................3-141
A. Outline..........................................3-141
B. SLEEP Mode................................3-145
IX. SYSTEM..............................................3-148
A. Basic Operation............................3-148
B. Diagram of the Function Boards ..3-150
C. Flow of Image Signals..................3-154
X. SERVICE MODE .................................3-158
A. Outline..........................................3-158
B. Using Service Mode.....................3-159
C. Using Adjustment Mode and Settings
Mode.............................................3-160
D. *1* DISPLAY (control display mode)...3-161
E. *2* I/O DISPLAY(I/O display mode)....3-178
F. *3* ADJUST (adjustment mode) ..3-197
G. *4* FUNCTION (function mode)...3-208
H. *5* OPTIN (settings mode)...........3-228
I. *6* COUNTER (counter mode)....3-234
J. *7* ACC (accessory mode) ..........3-238
K. Electrical System..........................3-242
XI. SELF DIAGNOSIS...............................3-261
A. Copier...........................................3-261
B. Self Diagnosis of the RDF-G1......3-266
C. Self Diagnosis of the ADF-F1.......3-266
D. Self Diagnosis of the Pedestal .....3-267
E. Self Diagnosis of the
Multi Output Tray -C1 ...................3-267
F. Self Diagnosis of the
Multi Output Tray-12.....................3-268
CHAPTER 4 MECHANICAL SYSTEM
I. BEFORE THE WORK/
POINTS TO NOTE ..................................4-1
A. Main Power Switch and Others........4-1
B. Handling the Harnesses...................4-2
II. EXTERNALS ...........................................4-3
A. External Covers................................4-3
B. Inside Cover .....................................4-4
C. Control Panel....................................4-6
D. Fans..................................................4-7
III. DRIVE ASSEMBLY..................................4-8
A. Scanner Drive Assembly..................4-8
B. Fixing Drive Assembly....................4-13
C. Duplexing Unit Inlet Motor Mount
Assembly........................................4-14
D. Set-Back Roller Motor Assembly....4-14
E. Pick-Up Drive Assembly.................4-15
IV. PICK-UP ASSEMBLY............................4-18
A. Pick-Up Assembly ..........................4-18
B. Multifeeder Assembly.....................4-20
C. Feeding Assembly..........................4-21
D. Lower Feeding Assembly...............4-23
E. Registration Roller Assembly .........4-23
F. Delivery Assembly..........................4-24
V. EXPOSURE...........................................4-27
A. Illuminating Assembly.....................4-27
B. CCD Unit ........................................4-28
C. IPU PCB.........................................4-29
D. Laser Scanner Assembly ...............4-30
VI. DEVELOPING SYSTEM .......................4-32
A. Developing Assembly.....................4-32
VII. FIXING SYSTEM...................................4-34
A. Fixing Assembly.............................4-34
VIII. ELECTRICAL SYSTEM.........................4-37
A. DC Controller PCB.........................4-37
B. Composite Power Supply PCB.......4-37
C. Replacing the ROM DIMM
(image processor PCB)..................4-38
CHAPTER 5 INSTALLATION
I. SELECTING THE SITE...........................5-1
II. UNPACKING AND INSTALLATION .........5-3
A. Unpacking.........................................5-4
B. Supplying Toner................................5-6
C. Stirring the Toner..............................5-8
D. Installing the Drum Cartridge.........5-10
E. Installing the Cassettes..................5-14
F. Installing the Feeder.......................5-16
G. Machine Specifications
Setting Mode (*5*)..........................5-18
H. Fax Settings (for machines equipped
with fax functions)...........................5-19
I. Checking the Copy Images............5-24
III. RELOCATING THE MACHINE..............5-30
IV.
INSTALLING THE CONTROL CARD V
....5-31
V.
COPY DATA CONTROLLER-A1
..............5-34
CHAPTER 6 MAINTENANCE AND SERVICING
I. PERIODICALLY REPLACED PARTS......6-1
II. CONSUMABLES AND DURABLES........6-1
III. SCHECULED SERVICING CHART ........6-2
IV. SCHEDULED SERVICING......................6-4
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v
COPYRIGHT © 1996 CANON INC. CANON GP215/200 REV.0 JULY 1996 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
A. GENERAL TIMING CHART....................A-1
B. SIGNALS AND ABBREVIATIONS ..........A-2
C. GENERAL CIRCUIT DIAGRAM..............A-3
D. DC CONTROLLER CIRCUIT DIAGRAM...A-7
E. ANALOG PROCESSOR CIRCUIT 
DIAGRAM..............................................A-20
F. LASER DRIVER CIRCUIT DIAGRAM ..A-24
G. PICK-UP UNIT CIRCUIT DIAGRAM.....A-26
H. CASSETTE SIZE DETECTION 
CIRCUIT DIAGRAM..............................A-27
I. FIXING DRIVER CIRCUIT DIAGRAM..A-28
J. COMPOSITE POWER SUPPLY 
CIRCUIT DIAGRAM..............................A-29
K. LIST OF SPECIAL TOOLS...................A-37
L. SOLVENTS/OILS ..................................A-38
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CHAPTER 1

GENERAL DESCRIPTION

I. FEATURES..............................................1-1

II. SPECIFICATIONS...................................1-2

III. NAMES OF PARTS.................................1-8

A. External View ...................................1-8

B. Cross Section.................................1-10

C.

Arrangement of Extension Boards....

1-12

IV. OPERATION..........................................1-13

A. Turning On the Power Switches.....1-13

B. Control Panel..................................1-14

C. Basic Operation..............................1-16

D. Extension Mode..............................1-19

E. Custom Common Settings .............1-25

V. ROUTINE WORK BY THE USER.........1-29

VI. SAFETY.................................................1-30

A. Laser Beams..................................1-30

B. Safety of Toner ...............................1-31

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I. FEATURES

1. Establishes a new set of standards for “high-quality imaging” at a resolution of 1200

××

600 dpi

(equivalent), which is the world’s first.

• In copier mode, the resolution is 600

××

600 dpi when reading and 1200

××

600 dpi when writ-

ing.

• In fax reception mode, the resolution is 600

××

600 dpi (hyper genesis smoothing).

• In printer mode, the resolution is 1200

××

600 dpi (new super smoothing technology).

2. Ease of operation and productivity from an integrated design.

• The display is a large LCD touch panel for clear viewing and simple operation. (The display

intensity may be varied.)

• The on-going fax communication status may be indicated while in copier mode.

The display indicates the status (reception/transmission) job number, fax number, party num-

ber, and number of processing pages at intervals of 1 sec.

3. Power-saving, space saving, and ozone-less considerations for the office and the environment.

• The on-demand fixing method warms up the machine quickly so that sleep mode may be

made use of without the risk of wasting time.

• The wait time is 8 sec or less. (at power-on on the control panel; 8.6 sec or less if the main

switch is used)

• The machine is appreciably quieter than the existing models for a better office environment.

• With the help of its power-saving design, the power consumption is 4 W or less* in sleep

mode (about 1/25 of existing Canon models) and 57 W or less** in standby (about 1/4 of exist-

ing Canon models).

• The roller charging method has enabled ozone-less operation.

• The width is only 58.5 cm. With the MDC function built into the machine, more space is saved.

All additional copier, fax, printer, and network functions may be built into the machine with-

out affecting the machine size.

4. GP215 Series with duplexing functions

• As many as four models are available—with combinations of copier, copier/fax, and copi-

er/printer.

• The copier/fax model comes standard with an ADF-F1 or an RDF-G1.

: Standard : Option : Either copyboard cover, ADF-F1, or RDF-G1. (as an option, PostScript Level 2).

* Sleep state is when the main power is OFF. Fax reception is possible. (Not 4 W if a fax transmission

reservation has been made or the printer function has been added.)

** Standby state is when the main power is on. In copier/fax mode, 57 W or less. In copier mode, 50 W

or less.

Copier Fax Printer Duplexing Copyboard

GP215

GP215F ADF

ADF-F1

(GP215FA)

GP215F RF

RF-G1

(GP215FR)

1–1

1. GENERAL DESCRIPTION

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II. SPECIFICATIONS

1. Type

2. System

1–2

1. GENERAL DESCRIPTION

Item Specifications

Body Desktop

Copyboard Fixed

Light source Fluorescent lamp

Lens Lens array

Photosensitive medium OPC

Item Specifications

Copying Indirect electrophotographic

Charging AC roller charging

Exposure Spot laser

Copy density adjustment Automatic or manual

Development Dry, single component toner projection

Automatic 2 cassettes

Pick-up

Manual Multifeeder (about 5 mm deep)

Transfer Roller charging

Separation Static (static eliminator) + curvature

cleaning Blade

Fixing SURF

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3. Performance

*Canon recommended paper.

*May be used but may not feed as expected.

1–3

1. GENERAL DESCRIPTION

120V 230V

Types of originals Sheet, book, 3-D object (2 kg max.)

Maximum size of original A3, (11 × 17) max.

Direct 1:1±0.5%

Reduce I 1:0.250

Reduce II 1:0.500

Reduce III 1:0.647 –

Reduce IV 1:0.737 –

Reduce V 1:0.786 –

Enlarge I 1:1.214 1:1.414

Enlarge II 1:1.294 –

Enlarge III 1:2.000

Enlarge IV 1:4.000 –

Enlarge V 1:8.000 –

Zoom 1: 0.250 to 8.000 (25% to 800%, in 1% increments)

Wait time • 8.6 sec or less (20°C) from main power-on to start of copying

• 7.9 sec or less from control panel power-on (sleep) to start of

copying (fax model)

First copy GP215: 9.2 sec or less (shortest mode)

Continuous copying 100 copies

Copy size Cassette pick-up A3 (297 × 420 mm; max.) / 11”×17” (279×432mm:max)

A5 (STMT; min.)

Multifeeder A3 (297 × 431.8 mm; max.) / 11”×17” (279×432mm:max)

Postcard (A6 vertical)

Paper source 500 sheets in each cassette, 50 sheets in multifeeder

(80 g/m

2

paper)

Cassette Plain paper (64 to 80 g/m

2

), tracing paper (SM1, GNT80**),

colored paper*, recycled paper (64 to 80 g/m

2

), envelope

(COM10, Monarch, DL, C5, B5, No. 4)

Multifeeder Plain paper (64 to 128 g/m

2

), tracing paper (GNT80**), trans-

parency*, postcard, label sheet, recycled paper (64 to 80

g/m

2

), envelope

Plain paper (64 to 80 g/m

2

)

Plain paper (64 to 128 g/m

2

)

(no overlay copying)

Reprodu

ction

ratio

Types of

copy

paper

Two-

sided/

overlay

copying

Auto-

matic

Multi-

feeder

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1–4

1. GENERAL DESCRIPTION

Cassette Claw Non

Regular/universal 55 mm (max.) stacking height (about 500 sheets of 80 g/m

2

paper)

Multifeeder tray 50 sheets (80 g/m

2

)

Delivery tray 100 sheets (approx.; 80 g/m

2

)

Leading/trailing edge 2.5 mm in Direct

Left/right 2.5 mm in Direct

Auto clear Provided

Auto shut-off Provided (2-min standard, may be varied between 0 an 9 min

in 1-min increments)

Option Feeder ADF·F1

RF·G1

Sorter Multi-Output Tray -C1

Multi-Output Tray -B2

Pedestal Cassette Feeding Unitl-L1

Cassette Feeding Unitl-M1

Others Handset-A1

Control Card V

Film Projector

Non-

image

width

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4. Others

Temperature 7.5° to 32.5°C

Humidity 5% to 85%

Atmospheric pressure 0.8 to 1.0 atm

120 V Serial number

GP200: NFY xxxx

GP200F:NFZ xxxx

GP215:UBY xxxx, QFY xxxx, SFY xxxx, TFY xxxx, UFY xxxx.

GP215F:UBZ xxxx, QFZ xxxx, SFZ xxxx, TFZ xxxx, UFZ xxxx.

Maximum 1.5 kW or less

Standby 0.080 kWh (reference only)

Continuous copying 0.750 kWh (reference only)

0.045 kWh (reference only)

0.003 kWh (reference only)

Noise Copying 66 dB or less (sound power level)

Standby 40 dB or less (sound power level)

Ozone 0.01 ppm or less (average); 0.02 ppm or less (max.)

Width 585 mm (pedestal, copyboard cover)

Depth 700 mm (pedestal, ADF)

Height 571 mm (pedestal, RDF)

Weight

Copy paper Toner Keep copy paper wrapped to protect against humidity.

GP215

Body only 72.4kg

(w/ copyboard cover)

w/ ADV 77.1kg

w/ RDF 84.7kg

1–5

1. GENERAL DESCRIPTION

Opera-

ting envi-

ronment

Power

supply

Power

con-

sumption

Quick start mode

(SLEEP 1)

Power saving mode

(SLEEP 2)

Dimen-

sions

Consuma

bles

220 / 240V

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5. Copying Speed

Table 1-201 Copying Speed (copier only)

1–6

1. GENERAL DESCRIPTION

Reproduction ratio Size Copy paper size Copies/min

Direct A3 (297 × 420mm) A3 12

A4 (210 × 297mm) A4 21

A4R (297 × 210mm) A4R 16

A5 (148.5 × 210mm) A5 22

A5R (210 × 148.5mm) A5R 22

B4 (267 × 364mm) B4 13

B5 (182 × 257mm) B5 22

B5R (257 × 182mm) B5R 18

Reduce II A3 → A5 A5R 20

III A3 → B5 B5R 18

IV A3 → A4 A4R 15

B4 → B5 B5R 18

V B4 → A4 A4R 16

B5 → A5 A5 22

VI A3 → B4 B4 13

A5 → B5 B5 22

Enlarge II A5 → A3 A3 12

III A4 → A3 A3 12

B5 → B4 B4 14

IV A4 → B4 B4 14

A5 → B5 B5 22

V B4 → A3 A3 12

B5 → B4 B4 14

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Table 1-202 Copying Speed (copier only)

Specifications subject to change for product improvement.

1–7

1. GENERAL DESCRIPTION

Ratio Size Copies/min

DIRECT LTR 20

11×17 11

LGL 14

LTRR 17

STMT 22

STMT-R 20

REDUCE LGL

→ LTRR 17

11×17 → LGL 15

11×17 → LTRR 16

11×17 →STMTR 19

11×15 → LTRR 16

ENLARGE LGL → 11×17 12

LTR·R → 11×17 12

STMTR → 11×17 12

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III. NAMES OF PARTS

A. External View

• Model with RDF-G1 as Standard

Figure 1-301

q Deliery tray

w RDF-G1

e Control panel power switch

r Original delivery tray (for RDF)

t Multifeeder

• Model with ADF-F1 as Standard

Figure 1-302

y Main power switch

u Cassette Feeding Unit-L1 (option)

i Front door

o ADF-F1

!0 Original delivery tray (for ADF)

9

10

FIG.1-302

5

2

8

6

3

4

1

7

1–8

1. GENERAL DESCRIPTION

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1–9

1. GENERAL DESCRIPTION

7

3

1

2

4

6

5

9

8

SLEEP 1

SLEEP 2

10

11

12

15

14

13

q Delivery door

w Control panel

e Copyboard glass

r Developing assembly releas-

ing lever

t Developing assembly

y Feeding assembly releasing

lever

u Drum unit

i Fixing assembly releasing

lever opening

o Door switch assembly

!0 Power saving mode switch

• SLEEP 1 (top):

Quick start mode

Anti-condensation func-

tion ON

• SLEEP 2 (bottom):

Power saving mode

Anti-condensation func-

tion OFF

!1 Cassette heater (option) switch

!2 Service switch

!3 Counter (total)

!4 Counter (printer)

!5 LCD display contrast adjust-

ment

Figure 1-303

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B. Cross Section

1. Cross Section of the GP215

Figure 1-304

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

17181921222324252627282930313233 203536373839 34

1–10

1. GENERAL DESCRIPTION

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