CPG CK-HPSU212 Gas Step Up Hot Plate User manual

Brand: CPG

Model: CK-HPSU212 Gas Step Up Hot Plate

Type: User manual

CPG CK-HPSU212 Gas Step Up Hot Plate offers reliable operation and years of service. With 2 burners, each producing 30,000 BTU, you can quickly and efficiently cook your favorite dishes. Ideal for commercial use, it features adjustable air supply for efficient burner operation and easy-to-use knobs for precise temperature control. Its durable construction and safety features, including a pilot light and automatic ignition, ensure safe and convenient cooking.

1



USERMANUAL

GasStepUpHotPlate



MODELS:CK‐HPSU212,CK‐HPSU424,

CK‐HPSU636



06/2017

2



IMPORTANTFORFUTUREREFERENCE

Pleasecompletethisinformationandretainthismanualforthelifeoftheequipment.ForWarranty

Serviceand/orparts,thisinformationisrequired.



ModelNumberSerialNumberDatePurchased



WARNING:Foryoursafety,donotstoreorusegasolineorotherflammablevaporsor

liquidsinthevicinityofthisoranyotherappliances.Keeptheareafreeandclearof

combustibles.(SeeANSIZ83.14B,1991).



WARNING：Improperinstallation,adjustment,alteration,serviceormaintenancecan

causepropertydamage,injury,ordeath.Readtheinstallationoperatingand

maintenanceinstructionsthoroughlybeforeinstalling,orservicingthisequipment.



WARNING：Instructionsmustbepostedinaprominentlocation.Allsafetyprecautions

mustbetakenintheeventtheusersmellsgas.Safetyinformationcanbeobtainedfrom

yourlocalgassupplier.

CAUTION:Thesemodelsaredesigned,built,andsoldforcommercialuseonly.Ifthesemodels

arepositionedsothegeneralpubliccanusetheequipment,makesurethatcautions,

warnings,andoperatinginstructionsareclearlypostedneareachunitsothatanyone

usingtheequipmentwilluseitcorrectlyandnotinjurethemselvesorharmtheequipment.



GASPRESSURE

Theapplianceandit’sindividualshutoffvalve(tobesuppliedbyuser)mustbedisconnectedfrom

thegassupplypipingsystemduringanypressuretestingofthatsystemattestpressuresinexcessof

½psi(3.45kPa).

Theappliancemustbeisolatedfromthegassupplypipingsystembyclosingit’sindividualmanual

shut‐offvalveduringanypressuretestingofthegassupplypipingsystemattestpressuresequalto

orlessthan½psi(3.45kPa).



WARNING：Afactoryauthorizedagentshouldhandleallmaintenanceandrepair.Before

doinganymaintenanceorrepair,contactyourauthorizedservicerepresentative.



3



CongratulationsonyourpurchaseofCPGcommercialcookingequipment.CPGtakesprideinthe

designandqualityofourproducts.Whenusedasintendedandwithpropercareandmaintenance,

youwillexperienceyearsofreliableoperationfromthisequipment.Toensurebestresults,itis

importantthatyoureadandfollowtheinstructionsinthismanualcarefully.



TABLEOFCONTENTS:



ITEMPAGEITEMPAGE

Safetyprecautions 4Cleaning&Maintenance8

GeneralInstallationInstructions5Service/Repair8

Specifications&Dimensions5ExplosionViewDrawing9

Conversion6SparePartsList10‐11

LightingInstructions7Warranty12



4



LOCATIONOFDATAPLATE

Thedataplateislocatedonthesidepanel.

IMMEDIATELYINSPECTFORSHIPPINGDAMAGE

Equipmentshouldbeexaminedfordamagebeforeandduringunloading.Thefreightcarrierhas

assumedresponsibilityforitssafetransitanddelivery.Ifequipmentisreceiveddamaged,either

apparentorconcealed,aclaimmustbemadewiththedeliveringcarrier.



A)Apparentdamageorlossmustbenotedonthefreightbillatthetimeofdelivery.Itmustthenbe

signedbythecarrierrepresentative(Driver).Ifthisisnotdone,thecarriermayrefusetheclaim.The

carriercansupplythenecessaryforms.



B)Ifconcealeddamageorlossisnotapparentuntilafterequipmentisuncrated,arequestfor

inspectionmustbemadetothecarrierwithin15days.Thecarriershouldarrangeaninspection.Be

certaintoholdallcontentsandpackagingmaterial.



Installationshouldbeperformedbyaqualifiedinstallerwhothoroughlyread,understandsand

followstheseinstruction.



Ifyouhavequestionsconcerningtheinstallation,operation,maintenanceorserviceofthisproduct,

visitCookingPerformanceGroup’swebsiteatwww.CookingPerformanceGroup.com.



SAFETYPRECAUTIONS



DANGER：Thissymbolwarnsofimminenthazardwhichwillresultinseriousinjuryor

death.



WARNING:Thissymbolreferstoapotentialhazardorunsafepractice,whichcouldresult

inseriousinjuryordeath.



CAUTION:Thissymbolreferstoapotentialhazardorunsafepractice,whichcouldresult

inminorormoderateinjuryorproductorpropertydamage.



NOTICE:Thissymbolreferstoinformationthatneedsspecialattentionormustbefully

understoodeventhoughnotdangerous.



NOTICE:Thisproductisintendedforcommercialuseonly.Notforhouseholduse.



NOTICE:Localcodesregardinginstallationvarygreatlyfromoneareatoanother.TheNational

FireProtectionAssociation,Inc.,statesinitsNFPA96latesteditionthatlocalcodesare

“AuthorityHavingJurisdiction”whenitcomestorequirementforinstallationof

equipment.Therefore,installationshouldcomplywithalllocalcodes.



5



GENERALINSTALLATIONINSTRUCTIONS



Ensuregassupplyandgastype,asshownonunitnameplate,match.



UnitinstallationmustconformwiththeNationalFuelGasCode,ANSIZ223.1/NFPA54,theNational

GasInstallationCode,CSA‐B149.1,orthePropaneInstallationCode,CSA‐B149.2asapplicableand

inaccordancewithlocalcodes.



Screwlegsintothepermanentlyfastenednutsonthefourcornersoftheunitandtightenbyhand.

Leveltheunitbyturningtheadjustmentscrewatthebottomofeachleg.Donotslideunitwithlegs

mounted,liftifnecessarytomoveunit.



Pipethreadingcompoundmustberesistanttotheactionofliquefiedpetroleumgases.



Caution:DONOTuseanopenflametocheckforleaks.Checkallgaspipingforleakswithasoapand

watersolutionbeforeoperatingunit.



THESEUNITSARESUITABLEFORINSTALLATIONONNON‐COMBUSTIBLESURFACESONLY.

Combustibleclearances:

6"sides(152mm)6"rear(152mm) 4"floor(102mm)

Noncombustibleclearances:

0"sides(0mm) 0"rear(0mm)4"floor(102mm)



Donotobstructtheflowofcombustionandventilationair,undertheunitbythelegsorbehindthe

unitbytheflue.



Adequateclearanceforairopeningsintothecombustionchamberisrequired.Donotplaceobjects

betweenthebottomoftheunitandthecountertop.



Theremustbeadequateclearanceforremovalofthefrontpanel.Allmajorpartsexcepttheburners

areremovablethroughthefrontifthegaslineisdisconnected.



SPECIFICATIONANDDIMENSIONS



MODELWIDTH

IN.(MM)

DEPTH

IN.(MM)

HEIGHT

IN.(MM)

#OF

BURNERS

BTU/PER

NAT/LP TOTAL

BTU/ Hr

W.C.

IN.

CK‐HPSU21212(305)26.8(680)18.9(480)230,000 60,000 6/10

CK‐HPSU42424(610)26.8(680)18.9(480)430,000 120,000 6/10

CK‐HPSU63636(915)26.8(680)18.9(480)630,000 180,000 6/10



Note:regulator–75mm/3.25inchdepth.Dimensionsabovedonotincluderegulator.



6



CONVERSION



InstructionsareforconversionfromNaturalGastoPropane(L.P.)onallmodels.Theconversion

shouldbedonebeforeconnectingtheunittothegassupply.

Unitsareshippedfromthefactoryequippedforusewithnaturalgas.OrificesnecessaryforLP

(propane)areprovidedinabagtiedtothevalveonthefrontpanel.



Remove



the



knobs



and



front



panel.

Uns







2.Remove the burner from the top

of the gas pipe.

1. Remove the trivets from the

top of the appliance.

Note:UnitNumberonside

oforificefittings.

PlasticInsert

3.Replacetheorifice

fittin

sintothevalve.

5.Beforeinstallingtheregulator,

unscrewtheoctagonalcapup,youcan

read(NAT)ontheplasticinsertoutof

thecap,flipitoverandsnapbackin

6.Continuewith

installation.

RegulatorwithbrasscapL.PPositionofinsert

4.Installthefront

anelknobs

7



LIGHTINGINSTRUCTIONS



Lightingpilot

Thepilotlightontheappliancehasbeensetatthefactory.Ascrewdrivermayberequiredforthe

firstlightingtoadjusttheflameforyourelevation.



1.Turnoffthemanualvalveandwait5minutestoclearthegas.

2.Turnallknobstothe"OFF"position.

3.Holdanignitionsource(match)atthepilot.Whentheflameisestablished,removetheignition

source.

4.Turntheburnerknobsto"ON".Iftheburnerdoesnotignite,promptlyopenthepilotvalve

more.Ifthepilotflameappearslargerthannecessary,turnitdownandresetburnerignition.The

pilotflameshouldbeassmallaspossiblebutlargeenoughtoguaranteereliableignitionofthe

burnerswhentheknobsareturnedto"ON".



Lightingmainburner

Tolightburner,turnknobto“ON.”Thenbackofftothedesiredflamelevel.Therangeofadjustment

isvirtuallyinfinitebetween“ON”and“OFF”.



Mainburnerairsupply:



1.Forefficientburneroperation,aproperbalanceofgasvolumeandprimaryairsupplymustbe

maintainedwhichwillresultincompletecombustion.Insufficientairsupplyresultsinayellow

streamingflame.Primaryairsupplyiscontrolledbyanairshutteronthefrontoftheburner.

2.Loosenthescrewsonthefrontoftheburnerandadjusttheairshuttertoeliminatetheyellow

tipsoftheburnerflame.Locktheairshutterinplacebytighteningthescrews.



CAUTION

Allburnersarelitfromconstantlyburningpilots.Turningthevalvetothedesiredflameheightisall

thatisrequiredtoputtheunitinservice.



Donotpermitfanstoblowdirectlyattheunit.Whereverpossible,avoidopenwindowsnexttothe

units'sidesorback.Avoidwalltypefanswhichcreateaircross‐currentswithinaroom.



Itisalsonecessarythatsufficientairshouldbeallowedtoentertheroomtocompensateforthe

amountofairremovedbyanyventilatingsystem.Otherwise,asubnormalatmosphericpressurewill

occur,affectingoperationandcausingundesirableworkingconditions.



Aproperlydesignedandinstalledhoodwillactastheheartoftheventilatingsystemfortheroom

orareainwhichtheunitisinstalled,andwillleavetheunitindependentofchangingdraft

conditions.



Allvalvesmustbecheckedandlubricatedperiodically.Thismustbedonebyanauthorizedservice

representativeinyourarea.

8



CLEANING&MAINTENANCE



CAUTION:Useonlynon‐abrasivecleaners.Abrasivecleanerscouldscratchthefinishofyourunit,

marringit’sappearanceandmakingitsusceptibletodirtaccumulation.Donotusesteel

wool,otherabrasivecleanersorcleaners/sanitizerscontainingchlorine,iodine,

ammoniaorbrominechemicalsasthesewilldeterioratethestainlesssteelandglassmaterialand

shortenthelifeoftheunit.



Daily

1. Thoroughlycleanback,sides,topandfrontofunit.

2. Cleangratesdaily.



Weekly

1. Cleanunitthoroughly.Cleanstainlesssteelorchromedsurfaceswithadampclothandpolish

withasoft,drycloth.Adetergentmaybeusedforcleaning.Toremovediscolorations,usea

non‐abrasivecleaner.

2. Tocleanthedrippan:removethedrippanbygrabbingthehandleandpullingitoutofthe

openinginthefrontpanel.Toreplacethepan,reversethisprocedure.

3. Burnerairshutteropeningsmustbekeptclean.Mainburnerportsmustbekeptclean.Toclean

burners,boiltheminastrongsolutionoflyewaterfor15to20minutes.Theneitherbrushwith

awirebrushorcleangasportswithasharp‐pointedmetalinstrumenttoensureopenports.



CAUTION:Cleantheregulatoratleastonceamonth.Makesuretheventopeningisopen

andnotblockedinanyway.Failuretodosowillcausevariationsinpressure.Yourunit

willnotfunctionaswellanditcouldshortenthelifeoftheproduct.

SERVICE/REPAIR



NOTE:THISAPPLIANCEMUSTONLYBESERVICEDBYANAUTHORIZEDAGENT.



NOTE:Partsprotectedbythemanufacturerorhisagentarenottobeadjustedbytheinstaller

unlesstheinstallerisanauthorizedserviceagent.

IfyouhaveanyquestionsorproblemscontactyournearestServiceRepresentative.

9



EXPLOSIONVIEWDRAWING



MODEL:CK‐HPSU424



10



Spare Parts List



NO. DESCRIPTION MODEL CODE QTY

1 Dial CK-HPSU212

CK-HPSU424

CK-HPSU636 06.05.1472429 2

2 Tray CK-HPSU212

CK-HPSU424

CK-HPSU636

01.05.1029410

01.05.1029318

01.05.1029365 1

3 Foot CK-HPSU212

CK-HPSU424

CK-HPSU636 01.02.1005373 4

4 Regulator CK-HPSU212

CK-HPSU424

CK-HPSU636 01.22.1069501 1

5 Orifice

CK-HPSU212-NAT

CK-HPSU424-NAT

CK-HPSU636-NAT 01.20.1068643 2

CK-HPSU212-LPG

CK-HPSU424-LPG

CK-HPSU636-LPG 01.20.1068652 2

6 Burner CK-HPSU212

CK-HPSU424

CK-HPSU636 06.05.1472521 2

7 Grate CK-HPSU212

CK-HPSU424

CK-HPSU636 01.03.1015096 2

8 Pilot pipe assy.-Rear CK-HPSU212

CK-HPSU424

CK-HPSU636 01.24.1071026 1

9 Orifice connection-Front CK-HPSU212

CK-HPSU424

CK-HPSU636 01.18.1067402 1

10 Orifice connection-Rear CK-HPSU212

CK-HPSU424

CK-HPSU636 01.18.1067404 1

11



11 Pilot pipe assy.-Front CK-HPSU212

CK-HPSU424

CK-HPSU636 01.24.1071015 1

12 Main pipe assy.-Front CK-HPSU212

CK-HPSU424

CK-HPSU636 06.05.1473192 1

13 Main pipe assy.-Rear CK-HPSU212

CK-HPSU424

CK-HPSU636 06.05.1473193 1

14 Valve connection CK-HPSU212

CK-HPSU424

CK-HPSU636 66.04.1820085 2

15 Valve CK-HPSU212

CK-HPSU424

CK-HPSU636 01.20.1068502 2

16 Pilot valve CK-HPSU212

CK-HPSU424

CK-HPSU636 01.20.1068508 1







CookingPerformanceGroup

Lancaster,Pennsylvania

website:www.cookingperformancegroup.com

CPG CK-HPSU212 Gas Step Up Hot Plate User manual

CPG CK-HPSU212 Gas Step Up Hot Plate User manual

CPG CK-HPSU212 Gas Step Up Hot Plate User manual

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