SICK WTB4F Standard/Project Fight Operating instructions

Type
Operating instructions
O P E R A T I N G I N S T R U C T I O N S
WTB4F
Miniature photoelectric sensors
O P E R A T I N G I N S T R U C T I O N S
WTB4F
Miniature photoelectric sensors
de
en
es
fr
it
ja
pt
ru
zh
Described product
W4F
WTB4F
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2006/42/EC
NO
SAFETY
8025299 / 2020-11-13 | SICK
Subject to change without notice
3
Contents
1 General safety notes......................................................................... 5
2 Notes on UL approval........................................................................ 5
3 Intended use...................................................................................... 5
4 Operating elements and status indicators.................................... 5
5 Mounting............................................................................................. 6
6 Electrical installation........................................................................ 6
7 Commissioning.................................................................................. 8
7.1 Alignment.................................................................................................. 8
7.2 Check the application conditions:........................................................... 8
7.3 Setting....................................................................................................... 9
7.4 Process data structure............................................................................. 12
8 Troubleshooting................................................................................. 12
9 Disassembly and disposal............................................................... 12
10 Maintenance...................................................................................... 13
11 Technical specifications................................................................... 13
11.1 Dimensional drawings.............................................................................. 14
CONTENTS
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1 General safety notes
Read these operating instructions before commissioning the device.
Connection, mounting and configuration of the device must only be carried
out by qualified personnel.
2006/42/EC
NO
SAFETY
This device does not constitute a safety component as defined in the
Machinery Directive.
When commissioning the device, ensure adequate protection against mois‐
ture, contamination and UV radiation (sunlight).
These operating instructions contain information required during the life cycle of
the photoelectric sensor.
2 Notes on UL approval
The device shall be supplied from an isolating transformer having a secondary overcur‐
rent protective device that complies with UL 248 to be installed in the field rated either:
a) max 5 amps for voltages 0 ~ 20 V (0 ~ 28.3 V peak), or
b) 100 / Vp for voltages of 20 ~ 30 V (28.3 ~ 42.4 V peak).
Alternatively, they can be supplied from a Class 2 power supply.
UL Environmental Rating: Enclosure type 1
3 Intended use
The WTB4F is an opto-electronic photoelectric background suppression proximity sen‐
sor (referred to as “sensor” in the following) for the optical, non-contact detection of
objects, animals, and persons. If the product is used for any other purpose or modified
in any way, any warranty claim against SICK AG shall become void.
4 Operating elements and status indicators
Photoelectric proximity sensor with background suppression.
Table 1: Operating elements and status indicators
WTB4
F
-xxxxxx20Axx -xxxxxx30Zxx -xxxxxx10Zxx -xxxxxxA0Zxx
1
3
2
4
34
2
2
34
34
1
BluePilot blue: sensing range display
2
Press-turn element / Potentiometer / Teach-Button: adjusting the sensing range
3
LED indicator yellow: status of received light beam
4
LED indicator green: supply voltage active
GENERAL SAFETY NOTES 1
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5
5 Mounting
Mount the sensor using a suitable mounting bracket (see the SICK range of acces‐
sories).
Figure 1: Alignment of the sensor relative to the object direction
Note the sensor’s maximum permissible tightening torque of < 0,4 Nm.
Note the preferred direction of the object relative to the sensor, cf. see figure 1, page 6.
6 Electrical installation
The sensors must be connected in a voltage-free state. The following information must
be observed, depending on the connection type:
Male connector connection: Pin assignment
Cable: Wire color
Only apply voltage/switch on the voltage supply once all electrical connections have
been established.
Explanations on connection diagram.
BN = brown
WH = white
BU = blue
BK = black
MF (pin 2 configuration) = external input, teach-in, switching signal
Q
L1
/C = switching output, IO-Link communication
Test = Test input
U
B
: 10 ... 30 V DC
Table 2: Electrical connection
x4 x2 xH x1 xG
1 = BN
2 = WH
3 = BU
4 = BK
1
2
4 3
2
1
4
3
0.14 mm
2
AWG26
1
4
3
0.14 mm
2
AWG26
5 MOUNTING
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Table 3: DC
WTx4Fx- xx16xxxxA00 xx16xxxxA01-
A99
xx161 xx162 xx16A xx13N xx16x
1 = BN + (L+)
2 = WH MF
3 = BU - (M)
4 = BK Q
L1
/C
Default: MF
Q
Q no function no function www.sick.com
8022709
Default:
Q
L1
/C
Q
Q
Q
Q
www.sick.com
8022709
Table 4: DC
WTx4Fx- xx11xxx0Zxx
xx112 xx111 xx312 xx311
1 = BN + (L+)
2 = WH
Q
Q no function
3 = BU - (M)
4 = BK Q
Q
Q
Q
Table 5: DC
WTx4Fx- xx31xxx0Zxx
xx311 xx312
1 = BN + (L+)
3 = BU - (M)
4 = BK Q
Q
Table 6: Push / Pull
Q
push-pull
( 100 mA)
ELECTRICAL INSTALLATION 6
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7
Q
push-pull
( 100 mA)
7 Commissioning
7.1 Alignment
Alignment
Align the sensor with the object. Select the position so that the red emitted light beam
hits the center of the object. You must ensure that the optical opening (front screen) of
the sensor is completely clear [see figure 2].
Align the sensor with a fixed background. You must ensure that the optical opening
(front screen) of the sensor is completely clear [see figure 2].
Figure 2: Alignment
Figure 3: Alignment
7.2
Check the application conditions:
Sensing range
7 COMMISSIONING
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WTB4F are photoelectric proximity sensors with background suppression. Depending
on the remission of the object to be detected, and perhaps the background behind it, a
minimum distance (y) between the set sensing range (x) and the background should be
maintained.
Check the application conditions:
Adjust the sensing range and distance to the object or background as well as the
radiance capability of the object according to the corresponding diagram (x = sensing
range, y = minimum distance between set sensing range and background [white, 90%])
Radiance factor: 6% = black 1, 18% = gray 2, 90% = white 3 (referring to standard
white as per DIN 5033). We recommend that the adjustment be performed with an
object of low remission.
The minimum distance (= y) for the background suppression can be determined from
the diagram as follows:
Example: x = 100 mm, y = 4 mm. That is, the background (white, 90%) is suppressed at
a distance of > 4 mm from the sensor.
NOTE
Observe the minimum distance of 5 mm.
0
20
(0.79)
10
(0.39)
40
(1.57)
30
(1.18)
50
(1.97)
80
(3.15)
40
(1.57)
120
(4.72)
160
(6.30)
200
(7.87)
240
(9.45)
0
y
x
y
x
Minimum distance in mm (y) between the set sensing
range and white background (90 % remission)
Example:
Safe suppression of the background
White background (90 %)
Black object (6 % remission)
Set sensing range x = 120 mm
Needed minimum distance to white
background y = 7 mm
Distance in mm (inch)
Recommended sensing range for
the best performance
60
(2.36)
90%/90%
18%/90%
1
6%/90%
33
2
Figure 4: Characteristic line
4
1
2
10
6515
5
9515
5
15
4
15
3
98
100
0
Distance in mm (inch)
D
C
A B
BluePilot
E
F
80
(3.15)
20
(0.79)
40
(1.57)
60
(2.36)
100
(3.94)
Figure 5: bar graph
A Sensing range min. in mm
B Sensing range max. in mm
C Viewing range
D Adjustable switching threshold for fore‐
ground suppression
E Sensing range indicator
F Teach-Turn adjustment
0
Distance in mm (inch)
Dimensions in mm (inch)
4
(0.16)
6
(0.24)
–6
(–0.24)
–4
(–0.16)
0
2
(0.08)
–2
(–0.08)
10
(0.39)
220
(8.66)
80
(3.15)
40
(1.57)
120
(4.72)
160
(6.30)
200
(7.87)
240
(9.45)
130
(5.12)
Recommended sensing range for
the best performance
Figure 6: Light spot size
7.3 Setting
Sensing range adjustment
COMMISSIONING 7
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9
WTB4F-xxxxxx1xAxx
Adjustment via a potentiometer:
Clockwise rotation: Sensing range increased.
Counterclockwise rotation: Sensing range reduced.
WTB4F-xxxxxx2xAxx
The sensing range is adjusted by pressing the teach-in button (approx. 1-3 sec.).
Depending on the requirements, the potentiometer can be used for fine-tuning (without
pressing the teach-in button).
Clockwise rotation: Sensing range increased.
Counterclockwise rotation: Sensing range reduced.
The sensing range can also be adjusted using just the potentiometer.
7 COMMISSIONING
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1...3 sec.
1
2
3
Figure 7: WTB4F, adjustment of the sensing range using a teach-turn adjustment
WTB4F-xxxxxx3x
Adjustment via teach-in: The sensing range is adjusted by pressing the teach-in button
(approx. 1-3 sec.).
WTB4F-xxxxxxAx
Sensor with fixed sensing range and no adjustment.
COMMISSIONING
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7.4 Process data structure
Process data structure (Version 1.1)
WTB4Fx-xxxxxxxxAxx:
A00 A70 A71 A72 A73 A75
IO-Link V1.1
Process
data
2 bytes 4 bytes
Byte 0: bits 15... 8
Byte 1: bits 7... 0
Byte 0: bits 31...
24
Byte 1: bits 13...
16
Byte 2: bits 15...
8
Byte 3: bits 7... 0
Bit 0 / Data
type
Q
L1
/ Boolean
Bit 1 / Data
type
Q
L2
/ Boolean Qint.1 /
Boolean
Q
L2
/
Boolean
Qint.1 / Boolean
Bit... /
Descrip‐
tion / Data
type
2 ...15 /
[empty]
2 ...15 /
[time mea‐
surement
value] /
UInt 14
2 … 15 /
[counter
value] /
UInt 14
2 … 15 /
[length /
speed
measure‐
ment] /
SInt14
2 /
Qint.1 /
Boolean
2 … 7 / [empty]
Bit... /
Descrip‐
tion / Data
type
3 … 15 /
[time mea‐
surement
value] /
UInt13
8 … 31 / [carrier
load] / UInt 24
8 Troubleshooting
The Troubleshooting table indicates measures to be taken if the sensor stops working.
Table 7: Troubleshooting
LED indicator/fault pattern Cause Measures
Green LED flashes IO-Link communication None
Switching outputs do not
behave in accordance with
table 6
1. IO-Link communication
2. Change of the configuration
3. Short-circuit
1. None
2. Adjustment of the configura‐
tion
3. Check electrical connections
Yellow LED lights up, no object
in the path of the beam
The sensing range distance is
too large
Reduce the sensing range
Object is in the path of the
beam, yellow LED does not
light up
Distance between the sensor
and the object is too long or
sensing range is set too short
Increase the sensing range
9 Disassembly and disposal
The sensor must be disposed of according to the applicable country-specific regula‐
tions. Efforts should be made during the disposal process to recycle the constituent
materials (particularly precious metals).
7 COMMISSIONING
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NOTE
Disposal of batteries, electric and electronic devices
According to international directives, batteries, accumulators and electrical or
electronic devices must not be disposed of in general waste.
The owner is obliged by law to return this devices at the end of their life to the
respective public collection points.
WEEE: This symbol on the product, its package or in this document,
indicates that a product is subject to these regulations.
10 Maintenance
SICK sensors are maintenance-free.
We recommend doing the following regularly:
Clean the external lens surfaces
Check the screw connections and plug-in connections
No modifications may be made to devices.
Subject to change without notice. Specified product properties and technical data are
not written guarantees.
11 Technical specifications
WTB4FP-xxxxx1
Recommended sensing range for the best performance 40 mm … 140 mm
Sensing range max. 4 mm … 220 mm
1)
Light spot diameter/distance Ø 4,5 mm (160 mm) (Typ)
Supply voltage U
B
DC 10 ... 30 V
2)
Ripple ≤ 5 Vss
Output current I
max.
≤ 100 mA
Current consumption 25 mA
Switching frequency 1000 Hz
3)
Max. response time 500 µs
4)
Enclosure rating IP66, IP67
Protection class III
5)
Circuit protection A, B, D
6)
Ambient operating temperature –40 °C ... +60 °C
1)
Object with 90 % remission (based on standard white DIN 5033)
2)
Limit values. U
B
connections reverse-polarity protected. Residual ripple max 5 V
PP
3)
With light / dark ratio 1:1
4)
Signal transit time with resistive load
5)
Reference voltage DC 50 V
6)
A = U
B
-connections reverse polarity protected
B = inputs and output reverse-polarity protected
D = outputs overcurrent and short-circuit protected
MAINTENANCE 10
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13
11.1 Dimensional drawings
8
67
4
5
3
1
2
16 (0.63) 12.1 (0.48)
9 (0.35)
Ø 6.8
(0.27)
5.6 (0.22)
Ø 6.2 (0.24)
8 (0.32)
8.1 (0.32)
3.5 (0.14)
37.2 (1.46)
4.7 (0.18)
3.4 (0.13)
6.7 (0.26)
9 (0.35) 8 (0.31)
Figure 8: Dimensional drawing 1, cable
1
Preferred direction of the target
object
2
Center of optical axis, sender
3
Center of optical axis, receiver
4
M3 threaded mounting hole
5
Connection
6
LED indicator green: Supply voltage
active
7
LED indicator yellow: Status of
received light beam
8
Sensing range adjustment
3
1
2
8
67
4
5
16 (0.63) 12.1 (0.48)
9 (0.35)
M8
(0.31)
5.6 (0.22)
Ø 6.2 (0.24)
8 (0.32)
11 (0.43)
3.5 (0.14) 9 (0.35) 8 (0.31)
40.1 (1.58)
7.6 (0.3)
3.4 (0.13)
6.7 (0.26)
Figure 9: Dimensional drawing 2, male con‐
nector
11 TECHNICAL SPECIFICATIONS
14
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Tabelle 10: DC
WTx4Fx- xx16xxxxA00 xx16xxxxA01-
A99
xx161 xx162 xx16A xx13N xx16x
1 = BN + (L+)
2 = WH MF
3 = BU - (M)
4 = BK Q
L1
/C
Default: MF
Q
Q no function no function www.sick.com
8022709
Default:
Q
L1
/C
Q
Q
Q
Q
www.sick.com
8022709
Tabelle 11: DC
WTx4Fx- xx11xxx0Zxx
xx112 xx111 xx312 xx311
1 = BN + (L+)
2 = WH
Q
Q no function
3 = BU - (M)
4 = BK Q
Q
Q
Q
Tabelle 12: DC
WTx4Fx- xx31xxx0Zxx
xx311 xx312
1 = BN + (L+)
3 = BU - (M)
4 = BK Q
Q
Tabelle 13: Push / Pull
Q
push-pull
( 100 mA)
17 ELEKTRISCHE INSTALLATION
20
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Tableau 17: DC
WTx4Fx- xx16xxxxA00 xx16xxxxA01-
A99
xx161 xx162 xx16A xx13N xx16x
1 = BN + (L+)
2 = WH MF
3 = BU - (M)
4 = BK Q
L1
/C
Default: MF
Q
Q no function no function www.sick.com
8022709
Default:
Q
L1
/C
Q
Q
Q
Q
www.sick.com
8022709
Tableau 18: DC
WTx4Fx- xx11xxx0Zxx
xx112 xx111 xx312 xx311
1 = BN + (L+)
2 = WH
Q
Q no function
3 = BU - (M)
4 = BK Q
Q
Q
Q
Tableau 19: DC
WTx4Fx- xx31xxx0Zxx
xx311 xx312
1 = BN + (L+)
3 = BU - (M)
4 = BK Q
Q
Tableau 20: Push / Pull
Q
push-pull
( 100 mA)
INSTALLATION ÉLECTRIQUE 28
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33
WTB4F sont des détecteurs à réflexion directe avec élimination d’arrière-plan. En
fonction de la rémission de l’objet à détecter et de l’arrière-plan qui se trouve éven‐
tuellement derrière, une distance minimale (y) doit être respectée entre la distance de
commutation (x) réglée et l’arrière-plan.
Vérifier les conditions d’utilisation :
Comparer la distance de commutation et la distance par rapport à l’objet ou à l’arrière-
plan et les caractéristiques de rémission de l’objet avec le diagramme correspondant (x
= distance de commutation, y = distance minimale entre la distance de commutation
réglée et l’arrière-plan (blanc, 90 %)) rémission : 6 % = noir 1, 18 % = gris2, 90 %
= blanc 3 (par rapport au blanc standard selon DIN 5033). Nous recommandons de
procéder au réglage avec un objet de faible rémission.
La distance minimale (= y) pour l’élimination d’arrière-plan peut être déterminée à
partir du diagramme :
exemple : x = 100 mm, y = 4 mm. En effet, l’arrière-plan (blanc, 90 %) est masqué à
partir d’une distance du capteur > 4 mm.
REMARQUE
Observer une distance minimale de 5 mm.
0
20
(0.79)
10
(0.39)
40
(1.57)
30
(1.18)
50
(1.97)
80
(3.15)
40
(1.57)
120
(4.72)
160
(6.30)
200
(7.87)
240
(9.45)
0
y
x
y
x
Minimum distance in mm (y) between the set sensing
range and white background (90 % remission)
Example:
Safe suppression of the background
White background (90 %)
Black object (6 % remission)
Set sensing range x = 120 mm
Needed minimum distance to white
background y = 7 mm
Distance in mm (inch)
Recommended sensing range for
the best performance
60
(2.36)
90%/90%
18%/90%
1
6%/90%
33
2
Illustration 22: Caractéristique
4
1
2
10
6515
5
9515
5
15
4
15
3
98
100
0
Distance in mm (inch)
D
C
A B
BluePilot
E
F
80
(3.15)
20
(0.79)
40
(1.57)
60
(2.36)
100
(3.94)
Illustration 23: graphique à barres
A Distance de commutation min. en mm
B Distance de commutation max. en mm
C Zone de visualisation
D Plage de réglage seuil de commutation
pour l’élimination de premier plan
E Indication de la distance de commuta‐
tion
F Bouton poussoir rotatif
0
Distance in mm (inch)
Dimensions in mm (inch)
4
(0.16)
6
(0.24)
–6
(–0.24)
–4
(–0.16)
0
2
(0.08)
–2
(–0.08)
10
(0.39)
220
(8.66)
80
(3.15)
40
(1.57)
120
(4.72)
160
(6.30)
200
(7.87)
240
(9.45)
130
(5.12)
Recommended sensing range for
the best performance
Illustration 24: Taille du spot lumineux
29.3 Réglage
Réglage distance de commutation
MISE EN SERVICE 29
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35
M A N U A L D E I N S T R U Ç Õ E S
WTB4F
Barreira de luz miniatura
de
en
es
fr
it
ja
pt
ru
zh
Tabela 24: DC
WTx4Fx- xx16xxxxA00 xx16xxxxA01-
-A99
xx161 xx162 xx16A xx13N xx16x
1 = BN + (L+)
2 = WH MF
3 = BU - (M)
4 = BK Q
L1
/C
Default: MF
Q
Q no function no function www.sick.com
8022709
Default:
Q
L1
/C
Q
Q
Q
Q
www.sick.com
8022709
Tabela 25: DC
WTx4Fx- xx11xxx0Zxx
xx112 xx111 xx312 xx311
1 = BN + (L+)
2 = WH
Q
Q no function
3 = BU - (M)
4 = BK Q
Q
Q
Q
Tabela 26: DC
WTx4Fx- xx31xxx0Zxx
xx311 xx312
1 = BN + (L+)
3 = BU - (M)
4 = BK Q
Q
Tabela 27: Push / Pull
Q
push-pull
( 100 mA)
39 INSTALAÇÃO ELÉTRICA
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WTB4F são sensores fotoelétricos de reflexão com supressão do fundo. Dependendo
do percentual de reflexão do objeto a ser detectado e do fundo que eventualmente se
encontra atrás dele, deve ser mantida uma distância mínima (y) entre a distância de
comutação ajustada (x) e o plano de fundo.
Verificar as condições de uso:
Comparar a distância de comutação e a distância até o objeto ou plano de fundo,
bem como a refletividade do objeto, com o respectivo diagrama (x = distância de
comutação, y = distância mínima entre a distância de comutação ajustada e o plano
de fundo (branco, 90%)) percentual de reflexão: 6% = preto 1, 18% = cinza 2, 90% =
branco 3 (com base no padrão branco da norma DIN 5033). Recomendamos realizar
o ajuste com um objeto de baixo percentual de reflexão.
A distância mínima (=y) para a supressão do fundo pode ser determinada a partir do
gráfico do seguinte modo:
exemplo: x = 100 mm, y = 4 mm. Isto significa, que o sensor suprime o plano de fundo
(branco, 90%) a partir de uma distância > 4 mm.
NOTA
Atentar à distância mínima de 5 mm.
0
20
(0.79)
10
(0.39)
40
(1.57)
30
(1.18)
50
(1.97)
80
(3.15)
40
(1.57)
120
(4.72)
160
(6.30)
200
(7.87)
240
(9.45)
0
y
x
y
x
Minimum distance in mm (y) between the set sensing
range and white background (90 % remission)
Example:
Safe suppression of the background
White background (90 %)
Black object (6 % remission)
Set sensing range x = 120 mm
Needed minimum distance to white
background y = 7 mm
Distance in mm (inch)
Recommended sensing range for
the best performance
60
(2.36)
90%/90%
18%/90%
1
6%/90%
33
2
Figura 31: Curva característica
4
1
2
10
6515
5
9515
5
15
4
15
3
98
100
0
Distance in mm (inch)
D
C
A B
BluePilot
E
F
80
(3.15)
20
(0.79)
40
(1.57)
60
(2.36)
100
(3.94)
Figura 32: Gráfico de barras
A Distância de comutação mín. em mm
B Distância de comutação máx. em mm
C área de visão
D Faixa de ajuste do limite de comutação
para a supressão do primeiro plano
E Indicador da distância de comutação
F elemento de pressão e giro
0
Distance in mm (inch)
Dimensions in mm (inch)
4
(0.16)
6
(0.24)
–6
(–0.24)
–4
(–0.16)
0
2
(0.08)
–2
(–0.08)
10
(0.39)
220
(8.66)
80
(3.15)
40
(1.57)
120
(4.72)
160
(6.30)
200
(7.87)
240
(9.45)
130
(5.12)
Recommended sensing range for
the best performance
Figura 33: Tamanho do ponto de luz
40.3 Configuração
Ajuste da distância de comutação
40 COLOCAÇÃO EM OPERAÇÃO
48
8025299 / 2020-11-13 | SICK
Subject to change without notice
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SICK WTB4F Standard/Project Fight Operating instructions

Type
Operating instructions

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