Miller FIBER OPTIC LINK Owner's manual

Miller
Brand
Miller
Model
FIBER OPTIC LINK
Category
Welding System
Type
Owner's manual

This manual is also suitable for

Miller FIBER OPTIC LINK

The Miller FIBER OPTIC LINK is a versatile and powerful tool that can be used for a variety of welding applications.

This device can control welding power sources, shielding gas flow, and welding wire feed speed. It also has the ability to monitor weld parameters such as voltage, current, and wire feed speed.

The FIBER OPTIC LINK can be used with both C2 and α Robot Controls, making it a versatile option for many robotic welding systems.

This device is also equipped with safety features such as overload protection, grounding, and interlock circuitry. These features help to protect the operator and the equipment from harm.

Miller FIBER OPTIC LINK

The Miller FIBER OPTIC LINK is a versatile and powerful tool that can be used for a variety of welding applications.

This device can control welding power sources, shielding gas flow, and welding wire feed speed. It also has the ability to monitor weld parameters such as voltage, current, and wire feed speed.

The FIBER OPTIC LINK can be used with both C2 and α Robot Controls, making it a versatile option for many robotic welding systems.

This device is also equipped with safety features such as overload protection, grounding, and interlock circuitry. These features help to protect the operator and the equipment from harm.

OWNER’S MANUAL
May 1998 FORM: OM-184 440A
Fiber Optic Link
1. Specifications
115 Volts AC, 0.5 Amperes Input Power
Overload Protection
Overall Dimensions: Length: 19−1/8 in (486 mm); Width: 14 in (356 mm); Height: 3-7/8 in (98 mm)
Ref. ST-801 862
Weight: 16-1/2 lb (7.5 kg)
2. Safety Symbol Definitions
Warning! Watch Out! There are possible hazards as
shown in the adjoining symbols.
Welding processes cause flying pieces of metal and slag.
Wear safety glasses with side shields.
Beware of electric shock from wiring. Keep all panels and
covers closed.
Static electricity can damage parts on circuit boards. Put
on grounded wrist strap before touching board.
3. Installation
Ref. ST-801 862 / ST-801 077-A
1 Fiber Optic Link
2 Robotic Interface II
Set Fiber Optic Link on top of
Robotic Interface.
. A 25 ft (8 m) optional extension
cable is available to allow
placing the Fiber Optic Link at
another location.
1
2
OM-184 440 Page 2
4. Interface Connections
Ref. ST-801 862 / ST-800 962-A
1 Fiber Optic Link Rear Panel
2 Robotic Interface II Rear
Panel
3 Interconnecting Cable And
Plug
4 Interface Receptacle
Connect plug on end of
interconnecting cable to interface
receptacle.
5 4-Pin Receptacle (Optional
External Voltage Sensing
Connection)
To connect interconnecting cord to
receptacle, align keyway, insert
plug, and tighten threaded collar.
Cord for voltage sensing
connection divides in two. Secure
ring terminal on taped end of cord to
motor/drive assembly where weld
cable is connected. Secure ring ter-
minal on remaining cord to clamp
and attach clamp to work.
6 10-Socket Receptacle
(Optional Remote Program
Select Connection To Robot
Control)
See Section 8.
7 19-Socket Receptacle
(Motor/Shielding Gas Control
Connection To Motor Drive
Assembly)
Connect to receptacle CN4 on
robot.
8 17-Pin Receptacle
(Connection To Welding
Power Source With 17-Pin
Receptacle)
Connect interconnecting cord be-
tween this receptacle and 17-pin re-
ceptacle on welding power source
or Y-connector.
9 14-Pin Receptacle
(Connection To Welding
Power Source)
Connect interconnecting cord be-
tween this receptacle and 14-pin re-
ceptacle on welding power source
or Y-connector.
1
2
3
4
5
6
7
8
9
OM-184 440 Page 3
5. Fiber Optic Connection To C
2
Robot Control
Ref. ST-801 862 / S-0738-B
1 Fiber Optic Link
2 Fiber Optic Cable
3C
2
Robot Control
4 Receptacle IC124
Connect fiber optic cable to IC124.
5 Receptacle CN37
Connect plug CN37 to receptacle
CN37.
Tools Needed:
1
2
3
4
TF1
TF10
SB1
PCB1
Blackplane
SD2 SD1 PS2
CN37
IC124
CN70
CN71
PS1
SCON2 SCON1
TB17
5
To Fiber Optic Link
Interlock
Board
PCB2
OM-184 440 Page 4
6. Fiber Optic Connection To α Robot Control
Ref. ST-801 862 / ZE1431
1 Fiber Optic Link
2 Fiber Optic Cable
3 α Robot Control
4 Receptacle IC38
Connect fiber optic cable to IC38.
5 Receptacle CN37
Connect plug CN37 to receptacle
CN37.
Tools Needed:
1
2
3
5
4
To Fiber Optic Link
Sequence
Board
2
OM-184 440 Page 5
7. Robot Settings On Robotic Interface II Setup Displays
Connect matching interconnecting
cord between welding power
source Remote 14 receptacle and
interface receptacle RC9. Turn on
welding power source.
Open front panel door to access
pulse panel.
1 Pulse Panel
2 Power Switch On Rear Panel
Press and hold down both buttons
while turning On unit.
3 Front Panel Setup Display
Front panel display during setup.
4 Pulse Panel Setup Display
Follow this procedure any time ac-
cess is required. Once in the setup
displays, use the Mode Select but-
ton to select a particular display.
5 Robot Settings
To save any or all of the changes
made while in the setup displays,
and/or to exit the setup displays,
turn power to the unit Off and back
On.
3
1
>Range
Secur i ty
Access
Mig Type
Vo l t Mi n
10.0 Vol t
2
Mode
Select
Parameter
Select
Set up. . . . . .
Front Panel Display
Pulse
Press
Mode Select
17 Times
4
Stick
Jog IPM
>Robot
Arc Fai l
Co n t r o l o f
>A r c O n
&Analog
Inputs
Panel
Display
Stick
Jog IPM
>Robot
Arc Fai l
Co n t r o l o f
>P S , W i r e ,
Gas &
Ana log
5
Decrease
OM-184 440 Page 6
8. Remote Program Select
If remote program select feature is desired, proceed as follows:
1. Connect amphenol plug on end of supplied cord to interface receptacle RC20.
2. Connect spade terminals on leads at remaining end of cord to 3 unused output ports at robot controller terminal
strip. The 3 leads correspond to binary code as follows:
a. Green lead is common for I/O ports.
b. Red lead is A or bit 1.
c. White lead is B or bit 2.
d. Black lead is C or bit 3.
Robot controller provides a closure between I/O common and A, B, or C to make program number selection.
See Table 1 for the remote program select binary code.
3. Enable the remote program select function in the interface setup menu (see Section 7 for instructions to access
the setup menu).
Table 1. Remote Program Select Binary Code
Program No. Output A Status Output B Status Output C Status
1 Reset Reset Reset
2 Set Reset Reset
3 Reset Set Reset
4 Set Set Reset
5 Reset Reset Set
6 Set Reset Set
7 Reset Set Set
8 Set Set Set
OM-184 440 Page 7
9. Optional 115 VAC Input Power Connection
Y Incorrect 115 vac input
power connection can
damage Fiber Optic Link
and/or Robotic Interface II.
Follow instructions for prop-
er 115 vac input power con-
nection.
. Before beginning this installa-
tion, disconnect power supply
leads from terminals 1TC and
1TD inside Robotic Interface II
(see interface Owner’s
Manual).
1 Fiber Optic Link
Remove wrapper from unit.
2 Snap-In Blank
Remove snap-in blank and install a
customer supplied strain relief.
Prepare one end of customer
supplied 3-conductor cord by
installing a 115 vac plug.
Prepare remaining end as follows:
Strip back cord jacket approximate-
ly 4 in (102 mm).
Strip back lead insulation 1/4 in (6
mm), and install female friction
terminals on end of leads.
3 Fuse F1
4 Fuse Terminal
Disconnect interconnecting cable
lead from terminal and connect
black lead from cord.
5 Line Filter Terminal
Disconnect interconnecting cable
lead from terminal and connect
white lead from cord.
6 Ground Terminal
Disconnect ground lead from
terminal and connect lead to piggy-
back connector.
Connect ground lead from cord to
piggyback connector.
Connect piggyback connector to
ground terminal on filter.
Tighten strain relief around cord.
Reinstall wrapper.
Plug in unit and check Power
Indicator Light is On.
Tools Needed:
1
2
3
4
5
6
1/4 in
Ref. ST-801 862
OM-184 440 Page 8
10. Power Indicator Light
1 Power Indicator Light
Light is On when 115 vac input pow-
er is present.
1
Ref. ST-801 862
11. Routine Maintenance
Y Disconnect power
before maintaining.
6 Months
Blow Out Or
Vacuum
Inside
Replace
Damaged Or
Unreadable
Labels
Repair Or
Replace
Cracked
Cables
12. Fuse F1
Ref. ST-801 862 / Ref. ST-800 185-A
1 Fiber Optic Link Rear Panel
2 Fuse Holder Cover
3 Fuse F1 (See Parts List For
Rating)
Fuse F1 protects unit from over-
load. If F1 opens, unit is completely
inoperative. Check and replace F1.
1
2
3
Push And Turn
Pull Out And
Replace F1
Push And Turn
13. Troubleshooting
Trouble Remedy
Power Indicator Light off; unit completel
y
inoperative.
Be sure Robotic Interface II is on and providing power to unit (see interface Owner’s Manual). Check
optional input power cord connection (see Section 9).
Check interconnecting cable connection (see Section 4).
Check fuse F1, and replace if necessary (see Section 12).
Welding wire does not retract. Have nearest Factory Authorized Service Agent check communications board PC3.
Robot shuts down. Have nearest Factory Authorized Service Agent check communications board PC3.
OM-184 440 Page 9
14. Electrical Diagrams
Figure 14-1. Circuit Diagram For Fiber Optic Link
SB-186 344
OM-184 440 Page 10
Figure 14-2. Circuit Diagram For Robotic Interface II With Daihen Kit
OM-184 440 Page 11
SD-181 059
OM-184 440 Page 12
15. Parts List
Description
Part
No.
Dia.
Mkgs. Quanti
ty
182 301 CASE SECTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
182 300 COVER 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
171 009 BUSHING, strain relief 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
186 343 CORD, interconnecting 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PC1 152 145 PCB, Auto II 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PS1 166 352 POWER SUPPLY, switching 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1T 038 861 BLOCK, term 20A 3P 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
601 219 LINK, jumper 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FL1 084 171 FILTER, line pwr 115/250V 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
046 432 HOLDER, fuse mintr 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F1 *012 653 FUSE, mintr gl .5A 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PL1 163 562 LIGHT, ind white 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C1 169 062 CAPACITOR 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
134 201 STAND-OFF SUPPORT, PC card 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149 923 MOUNTING BLOCK, insulator 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
155 601 CABLE, fiber optic 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
019 663 MOUNT, nprn 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLG21,31 165 884 CONNECTOR & SOCKETS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLG22,24 165 885 CONNECTOR & SOCKETS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLG23 165 886 CONNECTOR & SOCKETS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
*Recommended Spare Parts.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
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Miller FIBER OPTIC LINK Owner's manual

Miller
Brand
Miller
Model
FIBER OPTIC LINK
Category
Welding System
Type
Owner's manual
This manual is also suitable for

Miller FIBER OPTIC LINK

The Miller FIBER OPTIC LINK is a versatile and powerful tool that can be used for a variety of welding applications.

This device can control welding power sources, shielding gas flow, and welding wire feed speed. It also has the ability to monitor weld parameters such as voltage, current, and wire feed speed.

The FIBER OPTIC LINK can be used with both C2 and α Robot Controls, making it a versatile option for many robotic welding systems.

This device is also equipped with safety features such as overload protection, grounding, and interlock circuitry. These features help to protect the operator and the equipment from harm.

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