Hagerco 9456-96 - Top Mount Installation guide

Hagerco
Brand
Hagerco
Model
9456-96 - Top Mount
Type
Installation guide

Hagerco 9456-96 - Top Mount is a sliding door hardware kit designed for top mount installation. It is suitable for doors with a maximum weight of 250 lbs and a maximum thickness of 1-3/4". The kit includes all the necessary hardware for installation, including the flat rail, carriers, end stops, mounting plates, floor guide, anti-jump bumpers, bolts, screws, and anchors.

The flat rail is designed to be secured on 16" centers or less, and the carriers must be square to the door to prevent premature wear. The anti-jump bumpers help to keep the door from jumping off the rail, and the floor guide keeps the door contained at all times. The door stops can be mounted at the end of the travel to prevent the door from moving too far.

Hagerco 9456-96 - Top Mount is a sliding door hardware kit designed for top mount installation. It is suitable for doors with a maximum weight of 250 lbs and a maximum thickness of 1-3/4". The kit includes all the necessary hardware for installation, including the flat rail, carriers, end stops, mounting plates, floor guide, anti-jump bumpers, bolts, screws, and anchors.

The flat rail is designed to be secured on 16" centers or less, and the carriers must be square to the door to prevent premature wear. The anti-jump bumpers help to keep the door from jumping off the rail, and the floor guide keeps the door contained at all times. The door stops can be mounted at the end of the travel to prevent the door from moving too far.

Rev Date: 03/05/2018
Always visit www.hagerco.com for the latest Installation Instructions
COMPANIES 139 Victor Street, St. Louis, MO 63104 • (800) 325-9995
Page 1 of 4
Tools Required
CONTENTS Quantity
MAXIMUM DOOR WEIGHT: 250 LBS.
MAXIMUM DOOR THICKNESS: 1-3/4"
Sliding Door Hardware
Flat Rail, Top Mount Installation Instructions
9456-96 Rev. 1
I-SD00377
HAGER
Pencil
Phillips Screwdriver
5/16" (8mm),
25/64"(10mm),
7/32" (5.5mm)
Drill Bits
Tape Measure
Square
Drill
Level
Router
1/4" (12.7mm) Router Bit
1/2" (6.35mm) Socket Set
Crescent Wrench
Allen Wrenches (included)
1
2
1
1
5
1
2
5
2
A. Flat Rail - 8'
B. Carrier
C. End Stop Right
D. End Stop Left
E. Mounting Plate
F. Floor Guide
G. Anti-Jump Bumper
H. M13 x 90 Bolt
I. 4.2x32 Oval Head Screw
J. 8mm Anchor 2
A
B
CD
G
J
I
F
H
E
• Rail is designed to be secured on 16" centers or less (to line up
with wood or steel framing structures). For walls with greater
spacing between structural members, additional structure must be
provided to achieve the required fastener spacing.
• Lay out the location of the rail on the wall.
Ø5.5
50mm
120mm
H+43mm
Level
406mm 406mm 406mm 406mm
50mm
H+43mm
406mm 406mm 406mm 406mm
2438mm
H
10mm
1
MOUNT RAIL
NOTE: The rail must be level in order for the door to stay level.
Sliding Door Hardware
Flat Rail, Top Mount Installation Instructions
9456-96 Rev. 1
I-SD00377
Rev Date: 03/05/2018
Always visit www.hagerco.com for the latest Installation Instructions
COMPANIES 139 Victor Street, St. Louis, MO 63104 • (800) 325-9995
Page 2 of 4
HAGER
2
SECURE RAIL
• Place stop on rail near end of travel
prior to mounting rail.
• Mount rail to header using mounting
plates and provided bolts (H).
3
MOUNT CARRIERS
• Using a square, locate carrier location and mark
mounting
holes using the carriers as a template.
NOTE: Carriers must be square to door to prevent
premature wear on carriers.
• Drill holes through door using a 25/64" (10mm)
drill bit. Drill
Guide is recommended
• Mount carriers to door using provided screws.
100mm
100mm
Sliding Door Hardware
Flat Rail, Top Mount Installation Instructions
9456-96 Rev. 1
I-SD00377
Rev Date: 03/05/2018
Always visit www.hagerco.com for the latest Installation Instructions
COMPANIES 139 Victor Street, St. Louis, MO 63104 • (800) 325-9995
Page 3 of 4
HAGER
4
MOUNT ANTI-JUMP BUMPERS
• Attach anti-jump bumper to the top of the door on the inside
of each carrier within 2" of carrier using provided screws.
10mm
5
PREPARE DOOR AND INSTALL
• Route bottom of door for floor guide using 1/4" (6.35mm) routing bit.
• Rotate anti-jump bumper away from backside of door.
• Hand door on rail by sliding on from the end. If space does not allow,
then with help from a partner, tip the bottom edge of door away from
track and place carriers on the rail. Swing door down into position.
• Rotate anti-jump bumper back into position.
10mm
7mm
6
INSTALL FLOOR GUIDE
• Locate floor guide in the center of travel so that door is always contained by floor guide.
• Using floor guide as a template mark mounting hole locations.
• Drill pilot hole at least 1.18" (30mm) deep using a 5/16" (8mm) drill bit.
• Install 8mm anchors (K) and mount floor guide using provided screws (H).
7mm
20mm
Sliding Door Hardware
Flat Rail, Top Mount Installation Instructions
9456-96 Rev. 1
I-SD00377
Rev Date: 03/05/2018
Always visit www.hagerco.com for the latest Installation Instructions
COMPANIES 139 Victor Street, St. Louis, MO 63104 • (800) 325-9995
Page 4 of 4
HAGER
7
MOUNT DOOR STOPS
• Move door to end of travel making sure door is still contained by floor guide.
• Mount door stop using provided set screws.
• Repeat for other end.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4

Hagerco 9456-96 - Top Mount Installation guide

Hagerco
Brand
Hagerco
Model
9456-96 - Top Mount
Type
Installation guide

Hagerco 9456-96 - Top Mount is a sliding door hardware kit designed for top mount installation. It is suitable for doors with a maximum weight of 250 lbs and a maximum thickness of 1-3/4". The kit includes all the necessary hardware for installation, including the flat rail, carriers, end stops, mounting plates, floor guide, anti-jump bumpers, bolts, screws, and anchors.

The flat rail is designed to be secured on 16" centers or less, and the carriers must be square to the door to prevent premature wear. The anti-jump bumpers help to keep the door from jumping off the rail, and the floor guide keeps the door contained at all times. The door stops can be mounted at the end of the travel to prevent the door from moving too far.

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