Marantec Comfort 830 Owner's manual
- Category
- Garage Door Opener
- Type
- Owner's manual
Comfort 830
Operator system for sliding entrance doors
GB
Installation and operating instructions
FULL-SERVICE
OPERATOR SYSTEMS
FOR GARAGE DOORS
OPERATOR SYSTEMS
FOR SECTIONAL DOORS
OPERATOR SYSTEMS
FOR SLIDING GATES
OPERATOR SYSTEMS
FOR HINGED GATES
OPERATOR SYSTEMS
FOR ROLLER SHUTTERS
PARK BARRIER
SYSTEMS
ELECTRONIC
CONTROL UNITS
PRODUCT SERVICE
ACCESSORIES
2 Installation and operating instructions Comfort 830 GB (#70676)
1. Meaning of symbols
Caution!
Danger of personal injuries!
The following safety advice must be
observed at all times so as to avoid
personal injuries!
Attention!
Danger of material damage!
The following safety advice must be
observed at all times so as to avoid
material damages!
Advice / Tip
Control
Reference
i
Photocell
End position OPEN
Automatic timer function
End position CLOSED
Control reference point
Malfunction
Impulse
Operation, voltage
Closing edge safety device
Stop
External control elements
Electronic aerial
Symbols for control unit and operator Advice
Type plate control unit
Type:
Art.-No.:
Product-No.:
Type plate operator
Typ:
Art.-No.:
Product-No.:
Installation and operating instructions Comfort 830 GB (#70676) 3
2. Table of contents
1. Meaning of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3. General safety advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. Overview of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.1 Supply package Comfort 830 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.2 Mounting versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5. Preparation for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.2 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.3 Plan of door and foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6.1 Mounting of the floor console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6.2 Mounting of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
6.3 Adjustment of the toothed rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.4 Mounting the toothed rack to the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.5 Mounting the reference point magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6.6 Emergency release in case of power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6.7 Connection of external control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
7. Hand transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
7.1 Operation and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
7.2 Coding of the hand transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
8. Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
8.1 Overview of the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
8.2 Overview on the display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
9. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
9.1 General notes on programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
9.2 Programming of the basic level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
9.3 Extended operator functions (only for specialist personnel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
10. Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
10.1 Display of the messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
10.2 Overview of the error numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
10.3 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
11. Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
11.1 Wiring plan Comfort 830 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
11.2 Summary on spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
11.3 Technical details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
11.4 Manufacturer's Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
11.5 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4 Installation and operating instructions Comfort 830 GB (#70676)
Please read carefully!
Target group
Mounting, installation and initial operation of this operator may only be carried out by specialist personnel!
Qualified and trained specialist personnel are persons
• who have knowledge of the general and special safety regulations,
• who have knowledge of the relevant electro-technical regulations,
• with training in the use and maintenance of suitable safety equipment,
• with sufficient training and supervision by electricians,
• who are able to recognize the special hazards involved when working with electricity.
Warranty
For a warranty with respect to functioning and safety the advices in these instructions have to be observed.
Disregarding these warnings may lead to personal injuries or material damages. The manufacturer will not be liable
for damages that might occur when neglecting this advice.
Batteries, fuses and bulbs are excluded from warranty.
To avoid installation mistakes and damages to the door and operator please follow exactly the mounting advice in these
installation instructions. The system may only be used after thorough information on the respective mounting and
installation instructions.
Please keep these installation and operating instructions for further use. They contain important advice for operation,
checks and maintenance.
This item is produced according to the directives and standards mentioned in the Manufacturer's Declaration and in the
Declaration of Conformity. The product has left the factory in perfect condition with regard to safety.
Power-driven windows, doors and gates for industrial use must be checked before initial operation and if necessary,
but at least once a year by a specialist (with documentation in writing)!
Correct use
The operator is meant to be used exclusively to open and close sliding entrance doors.
Beside the advice in these instructions please observe the general precautions and safety regulations!
Our sales and supply terms and conditions are effective.
3. General safety advice
Installation and operating instructions Comfort 830 GB (#70676) 5
Advice for installation of the operator
• Make sure that the door is in mechanical good condition.
• Make sure, that the door is balanced.
• Make sure that the door opens and closes correctly.
• Remove all components that are not required (e.g. cords, chains, angles etc.).
• Switch off all devices which will not be needed after the operator is installed.
• Before cabling works the operator has to be disconnected by all means from power supply and a waiting time
of 10 sec. has to be kept in order to be sure that the operator is without power.
• Observe the local safety regulations.
• Always lay mains and control cables separately. The control voltage is 24 V DC.
• Only mount the operator when the door is closed.
• Install all impulse and control devices (e.g. RC code keypad) within sight to the door and in a safe distance to
movable parts of the door. A minimum mounting height of 1,5 m has to be kept.
• Following installation, ensure that door parts do not protrude onto public footpaths or streets.
Advice for initial operation of the operator
After initial operation, the door system operating personnel or their proxies must be familiarised with the use of the
system
• Make sure that no child will play with the door control unit.
• Before movement of the door make sure that there are neither persons nor objects in the operating grange of the
door.
• Test all existing emergency command devices.
• Never insert your hands into a running door or moving parts.
Advice for maintenance of the operator
To guarantee a function without faults, check and, if necessary, repair the following points. Always disconnect
the operator from power supply before carrying out any works at the door system.
• Check monthly whether the operator reverses as soon as the door meets an obstacle. For this put a 50 mm wide
obstacle in the door travel path.
• Check the settings of the "OPEN" and "CLOSE" automatic cut-out function.
• Check all movable parts of the door and operator system.
• Check the door system for signs of wear or damages.
• Check whether the door can be easily moved by hand.
Advice for cleaning the operator
For cleaning never use: direct jet of water, high pressure cleaner, acids or lye.
• Clean the operator with a dry cloth if necessary.
Please read carefully!
3. General safety advice
Toothed racks
The operator can be combined with four different
toothed racks.
Special 431 (M4)
Aluminium toothed rack profile with plastic toothed rack
Special 432 (M4)
Steel toothed rack profile with plastic toothed rack
6 Installation and operating instructions Comfort 830 GB (#70676)
4.1 Supply package Comfort 830
4. Overview of the product
A Operator
B Hand transmitter
C Floor console
D Learning plug
E Visor clip
F Mounting angles
G Magnet holder kit
H Screw kit
Beside the standard supply package the following
accessory is required for mounting:
- Toothed rack
4.1 / 1
AB
ED
C
F
H
G
Standard supply package
I
J
L
M
4.1 / 3
IJ
L
M
K
4.1 / 2
K
IJ
L
M
K
4.1 / 4
Special 441 (M4)
Aluminium toothed rack profile with plastic
toothed rack segment and cable duct
Installation and operating instructions Comfort 830 GB (#70676) 7
4. Overview of the product
Special 471
Plastic toothed rack with steel core
4.1 / 5
4.1 / 6
O Heavy-duty dowels
(Special accessory, Art.-No.: 8 054 224)
O
Optional accessories for variable mounting
N
4.2 Mounting versions
The operator can be mounted in two different
versions.
Standard mounting
Version flush with floor including dowel kit
Variable mounting
Variable version with heavy-duty dowels
as special accessories (Art.-No.: 8 054 224)
A Upper level finished floor (OFF)
X Measurement depends on the toothed rack used
The supply package of the toothed rack contains:
I Toothed rack profile
J Toothed rack segments
K Fixing screws
L End position damper
M Clamping device
N Plastic toothed rack with steel core
The quantity of the supplied components depends on
the door length.
4.2 / 1
4.2 / 2
X
X
260
2
4
0
165
260
2
4
0
16
5
A
A
8 Installation and operating instructions Comfort 830 GB (#70676)
5.2 Checks
Attention!
Before you start to work, please always
check the following points in order to
guarantee correct mounting.
Supply package
• Check whether the supply package is complete.
• Check whether all accessories required for your
installation situation are at hand:
- Toothed rack profile
- Heavy-duty dowels (only for variable mounting)
Foundation
• Check the intended position of the operator:
- The mounting of the operator must be carried out
on the inside with the door closed.
• - The operator must not be mounted in the
clearance (q)!
• Check whether there is a suitable foundation.
• Check the laying of the supply line.
Pay attention that the cable comes out on operator
position (A). The minimum requirement for the earth
cable is 3x1,5 mm
2
.
Door
• Check whether the sliding gate to be operated fulfils
the following conditions:
- The door has to be mounted horizontally, i.e. no
slope in travel direction.
• - In closed position the door should project the clear
driveway by at least 250 mm on the installation
side.
• - The closing edges must be equipped with a flexible
door sealing profile.
5. Preparation for mounting
5.1 General notes
The pictures in these instructions are not true-to-scale.
The sizes are always indicated in millimetres (mm)!
Depending on the opening direction the operator can
be mounted on the right or on the left side of the
door. These instructions show the mounting on the
right side.
For correct mounting you will need the following tools:
13
ø 3,5 ø 4,5
ø 7 6
52
ø 8 ø 10
5.1 / 1
Installation and operating instructions Comfort 830 GB (#70676) 9
A Empty conduit for supply line / control cable (see point 6)
B Control cable
C Supply line
p Door length
q Clear driveway
r Opening direction
s Frost-proof depth
x Thickness of the door + distance to the wall
5. Preparation for mounting
5.3 Plan of door and foundation
sA
q
p
r
B
C
5.3 / 1
≥
250
≥
250 + x
x
≥
420
X
180
80
X
60
10 Installation and operating instructions Comfort 830 GB (#70676)
6.1 Mounting of the floor console
6.1.1 Standard mounting
• Screw the console to the two angles.
BC
A
EF
D
q
==
195
86 Y
6.1.1 / 1
A Wall
B Door
C Screw area for the toothed rack
D Empty conduit for supply line / control cable
E Floor console
F Foundation
q Clear driveway
• Align the floor console parallel to the door.
• Insert the dowels.
• Guide the control cable (G) and the supply line (H)
through the screwing (I) of the floor console.
• Fix the floor console.
G
H
I
6.1.1 / 2
6.1.1 / 3
6. Mounting
Attention!
The console must be aligned to the
door so that the spur gear will grip into
the toothed rack in every door position.
• Measure the distance from the outer door edge to
the operator. Observe measurement Y.
Special 431: Y = 63
Special 432: Y = 63
Special 441: Y = 63
Special 471: Y = 73
• Drill the holes for the dowels according to the
drilling scheme.
8x60
M8 x 16
Installation and operating instructions Comfort 830 GB (#70676) 11
6. Mounting
• Insert the dowels.
• Fix the dowels tight with the nut.
• Guide the control cable (G) and the supply line (H)
through the screwing (I) of the floor console.
• Put the floor console onto the threaded rods.
• Arrange for the setscrews.
G
H
I
6.1.2 Variable mounting with heavy-duty dowels
E
F
D
q
BC
A
==
300
86 Y
6.1.2 / 1
• Screw the console to the two angles, so that the
angles show to the outside.
A Wall
B Door
C Screw area for the toothed rack
D Empty conduit for supply line / control cable
E Floor console
F Foundation
q Clear driveway
• Align the floor console parallel to the door.
6.1.2 / 2
6.1.2 / 3
Attention!
The console must be aligned to the
door so that the spur gear will grip into
the toothed rack in every door position.
• Measure the distance from the outer door edge
to the operator. Observe measurement Y.
Special 431: Y = 63
Special 432: Y = 63
Special 441: Y = 63
Special 471: Y = 73
• Drill the holes for the heavy-duty dowels according
to the drilling scheme.
Pay attention to the drilling depth of the heavy-duty
dowels!
ø 8
40
50
M8 x 16
12 Installation and operating instructions Comfort 830 GB (#70676)
6. Mounting
• Guide the control lead (D) and the supply line (E)
through the operator from below.
• Screw the operator to the floor console.
6.2 / 3
6.2 Mounting of the operator
• Remove the two screws (A).
• Remove the housing cover.
A
E
D
A
B
C
• Remove screw (B).
• Take the control unit (C) out of the operator.
6.2 / 1
6.2 / 2
Advice:
After mounting and programming is
finished, the operator has to be closed
in reverse order!
M8 x 110
Installation and operating instructions Comfort 830 GB (#70676) 13
6. Mounting
• Mount the cabled control unit (C) into the operator.
• Tighten screw (B).
B
C
6.2 / 6
• Connect the supply line meeting your installation
situation.
Mounting the operator inside right
supplied version)
6.2 / 4
Mounting the operator inside left
Legend cabling plans:
C Motor capacitor
H40 Signal light
S10 Switch emergency hand operation
M1 Motor with thermal overload protection
X1 Power line (from building)
bk black
bl blue
rd red
wt white
vi violet
• Connect the control unit with the control cable
according cabling plan (point 6.7).
6.2 / 5
14 Installation and operating instructions Comfort 830 GB (#70676)
6. Mounting
6.3.1 Special 431, 432 and Special 441
6.3 Adjustment of the toothed rack
The toothed rack profiles are supplied in two standard
lengths: 2.000 mm and 4.000 mm.
In the ideal case the door length (p) corresponds to
the sum of the joined standard lengths. Then a change
of the profiles is not necessary.
In case the door length does not correspond to one
of the standard length:
• Join the toothed rack profiles.
• Mark the door length (p).
A projection can be cut with a metal saw
(only if necessary).
6.3.1 / 1
6.3.1 / 2
To mount the first end position damper:
• Drill two holes for the screws of the clamping device.
6.3.1 / 3
p
A
B
ø7
15
15
10
• Insert the end position damper (A) and the clamping
device (B) into the toothed rack profile.
• Screw on the clamping device (B).
Installation and operating instructions Comfort 830 GB (#70676) 15
6. Mounting
• Joint he toothed rack segments until the required
measurement (q = door length - approx. 160 mm)
is reached.
In case the segments are longer than the necessary
length:
• Cut the projecting part.
• Slide the toothed rack segments into the toothed
rack segment profile.
6.3.1 / 4
6.3.1 / 5
6.3.1 / 6
• Insert the end position damper (A) and the clamping
device (B) into the toothed rack profile.
q
B A
To mount the second end position damper:
• Press the clamping device (B) into the profile until the
toothed rack segments (C) are under slight tension.
• Mark the two drill points of the clamping device on
the profile.
Attention!
The toothed rack segments must have
a slight tension in the completely
mounted toothed rack.
Otherwise malfunction and damages
to the toothed rack could result.
6.3.1 / 7
B
C
16 Installation and operating instructions Comfort 830 GB (#70676)
6.3.2 Special 471
• Assemble as much toothed rack segments
as required in length for your door situation.
Any projecting part can be cut with a metal saw
(only if necessary).
6.3.2 / 1
6.3.2 / 2
6. Mounting
• Pull the clamping device (B) and the end position
damper (A) out of the toothed rack profile.
• Drill the two holes you marked before to screw on
the clamping device.
6.3.1 / 8
6.3.1 / 9
B
A
B
A
• Insert the end position damper (A) and the clamping
device (B) again into the toothed rack profile.
• Screw on the clamping device (B).
Installation and operating instructions Comfort 830 GB (#70676) 17
6. Mounting
• Move the door to the CLOSED position.
• Put the toothed rack onto the spur gear so that it
will engage.
The mounting height of the toothed rack depends on
the mounting version.
6.4 / 1
6.4 Mounting the toothed rack
to the door
Attention!
To get a correct function of the system,
observe the following points:
- The console must be firmly screwed
to the floor.
- The operator must be firmly screwed
to the console.
- The operator must be unlocked.
- It must be possible to move the door
by hand.
Standard mounting
Attention!
In order to guarantee a faultless door
travel, the measurement X (+/- 5mm)
must be kept during installation.
6.4 / 2
A
A
C Upper level finished floor (OFF)
Measurement X:
Special 431: 165 mm
Special 432: 165 mm
Special 441: 175 mm
Special 471: 165 mm
With differences of more than 5 mm:
• Mount a suitable device to the door.
For fine adjustment (+/- 5 mm) the height of the
operator can be changed with the screws (A).
X
Reference:
To unlock the operator please look up
chapter 6.6.
i
C
18 Installation and operating instructions Comfort 830 GB (#70676)
6. Mounting
Attention!
In order to guarantee a faultless door
travel, the measurement X (+/- 10mm)
must be kept during installation.
6.4 / 4
C Upper level finished floor (OFF)
Measurement X:
Special 431: 190 mm
Special 432: 190 mm
Special 441: 200 mm
Special 471: 190 mm
With differences of more than 10 mm:
• Mount a suitable device to the door.
For fine adjustment (+/- 10 mm) the height of
the operator can be changed with the screws (A+B).
A
B
A
B
Variable mounting
X
C
6.4 / 3
• Align the toothed rack horizontally.
• Use a clamp to fix the rail on the other side.
6. Mounting
Installation and operating instructions Comfort 830 GB (#70676) 19
6.4 / 5
• Align the toothed rack horizontally.
• Use a clamp to fix the rail on the other side.
Special 432
Steel version
The three toothed rack versions (A) require different
screwing points to the door (B):
Special 431 / 441
Aluminium version
Attention:
To get a correct door travel, the screws
have to be tightened.
Observe the depth of screwing
(max 5 mm).
BA
100 360 360 100
B
A
6.4 / 7
100 360 360 100
6.4 / 8
Special 471
Plastic version
6.4 / 9
100 100240240 240
BA
6.4 / 6
20 Installation and operating instructions Comfort 830 GB (#70676)
6. Mounting
Attention:
For a correct door travel it is important
to keep a distance of 1 - 2 mm
between the toothed rack and the
spur gear.
6.4 / 10
• Fix the rail at the first screw point according to the
respective drill pattern.
6.4 / 11
6.4 / 12
• Loosen the clamp.
• Open the door by approx. 500 mm at a time.
• Then fix the rail to the currently open door section
and screw it on according the respective drill pattern.
6.4 /13
• Open the door completely.
• Fix the rail to the last section and screw it
on according to the respective drill pattern.
Test:
The door has to be moved once to the
OPEN position and once to the CLOSED
position in order to check whether the
rail engages with the spur gear on its
total length.
1-2
100
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Marantec Comfort 830 Owner's manual
- Category
- Garage Door Opener
- Type
- Owner's manual
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