MacDon M1240 User manual

Type
User manual
M1240
Windrower
Operators Manual
215031 Revision B
Original Instruction
The harvesting specialists.
This manual contains instructions for safety, operation, maintenance, and service for the MacDon M1240 Windrower,
featuring Dual Direction
®
and CrossFlex
rear suspension.
1016391
Published August 2019
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and
other reproductive harm. Battery posts, terminals, and related accessories contain lead and lead components. Wash hands
after handling.
© 2019 MacDon Industries, Ltd.
The information in this publication is based on the information available and in effect at the time of printing. MacDon
Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the
information in this publication. MacDon Industries, Ltd. reserves the right to make changes at any time without notice.
Introduction
This instruction manual contains information on the MacDon M1240 Windrower, which when coupled with one of
MacDons A40DX Auger Headers, D1X or D1XL Series Draper Headers, R113 Rotary Disc Headers, or R216 Rotary Disc
Headers, provides a package designed to cut and lay a variety of crops into fluffy, uniform windrows.
Carefully read all the material provided before attempting to use the machine.
If you follow the instructions provided, your windrower will work well for many years.
Use this manual as your first source of information about the machine. If you follow the instructions provided, it will work
well for many years. Contact your Dealer if you need assistance, information, or additional copies of this manual.
When setting up the machine or making adjustments, review and follow the recommended machine settings in all relevant
MacDon publications. Failure to do so may compromise the machine function and machine life and may result in a
hazardous situation.
MacDon provides warranty for Customers who operate and maintain their equipment as described in this manual. A copy
of the MacDon Industries Limited Warranty Policy, which explains this warranty, should have been provided to you by your
Dealer. Damage resulting from any of the following conditions will void the warranty:
Accident
Misuse
Abuse
Improper maintenance or neglect
Abnormal or extraordinary use of the machine
Failure to use the machine, equipment, component, or part in accordance with the manufacturers instructions
The following conventions are used in this document:
The M1240 Windrower is Dual Direction
®
, meaning the windrower can be driven in cab-forward or engine-forward
modes. Right and left designations are therefore determined from the operators position, facing the direction of travel.
This manual uses the terms right cab-forward, left cab-forward , right engine-forward, and left engine-forward
when referencing specific locations on the machine.
Unless otherwise noted, use the standard torque values provided in Chapter 8.1 Torque Specifications, page 427 of this
document.
Keep this manual handy for frequent reference and to pass on to new Operators or Owners. A manual storage case is
located in the cab.
Call your MacDon Dealer if you need assistance, information, or additional copies of this manual.
NOTE:
Keep your MacDon publications up-to-date. The most current version can be downloaded from our website
(www.macdon.com) or from our Dealer-only site (https://portal.macdon.com) (login required).
This document is available in English only.
215031 i Revision B
Declaration of Conformity
MacDonIndustriesLtd.
680MorayStreet,
Winnipeg,Manitoba,Canada
R3J3S3
[1]
[2] Windrower
[3] MacDonM1240
[4]AsPerShippingDocument
[5] May9,2019
[6] _____________________________
ChristophMartens
ProductIntegrity
EN
We,[1]
Declare,thattheproduct:
MachineType:[2]
Name&Model:[3]
SerialNumber(s):[4]
fullsalltherelevantprovisionsoftheDirecve
2006/42/EC.
Harmonizedstandardsused,asreferredtoinArcle
7(2):
ENISO42541:2013
ENISO42547:2009
Placeanddateof
declaraon:[5]
Identyandsignatureofthepersonempoweredto
drawupthedeclaraon:[6]
Nameandaddressofthepersonauthorizedto
compilethetechnicalle:
BenediktvonRiedesel
GeneralManager,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Germany)
BG
Ние,[1]
декларираме,чеследниятпродукт:
Типмашина:[2]
Наименованиеимодел:[3]
Сериенномер(а)[4]
отговарянавсичкиприложимиразпоредбина
директива2006/42/EO.
Използванисаследнитехармонизирани
стандартиспоредчл.7(2):
ENISO42541:2013
ENISO42547:2009
Мястоидатанадекларацията:[5]
Имеиподписналицето,упълномощенода
изготвидекларацията:[6]
Имеиадресналицето,упълномощенодасъстави
техническияфайл:
БенедиктфонРийдезел
Управител,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Германия)
DA
Vi,[1]
erklærer,atprduktet:
Maskintype[2]
Navnogmodel:[3]
Serienummer(numre):[4]
Opfylderallebestemmelseridirekv
2006/42/EF.
Anvendteharmoniseredestandarder,somhenvist
liparagraf7(2):
ENISO42541:2013
ENISO42547:2009
Stedogdatoforerklæringen:[5]
Identet
ogunderskrifradenperson,somer
bemyndigetlatudarbejdeerklæringen:[6]
Navnogadressedenperson,somerbemyndiget
latudarbejdedentekniskel:
BenediktvonRiedesel
Direktør,MacDonEuropeGmbH
HagenauerStraße59
D65203Wiesbaden(Tyskland)
DE
Wir,[1]
Erklärenhiermit,dassdasProdukt:
Maschinentyp:[2]
Name&Modell:[3]
Seriennummer(n):[4]
allerelevantenVorschrienderRichtlinie
2006/42/EGerfüllt.
HarmonisierteStandardswurden,wieinfolgenden
Arkelnangegeben,verwendet7(2):
ENISO42541:2013
ENISO42547:2009
OrtundDatumderErklärung:[5]

NameundUnterschriderPerson,diedazubefugt
ist,dieErklärungauszustellen:[6]
NameundAnschriderPerson,diedazuberechgt
ist,dietechnischenUnterlagenzuerstellen:
BenediktvonRiedesel
GeneralManager,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden
ES
Nosotros[1]
declaramosqueelproducto:
Tipodemáquina:[2]
Nombreymodelo:[3]
Númerosdeserie:[4]
cumplecontodaslasdisposicionespernentesdela
directriz2006/42/EC.
Seulizaronnormasarmonizadas,segúnlodispuesto
enelarculo7(2):
ENISO42541:2013
ENISO4254
7:2009
Lugaryfechadeladeclaración:[5]
Idendadyrmadelapersonafacultadaparadraw
redactarladeclaración:[6]
Nombreydireccióndelapersonaautorizadapara
elaborarelexpedientetécnico:
BenediktvonRiedesel
Gerentegeneral‐MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Alemania)
ECDeclaraonofConformity
ET
Meie,[1]
deklareerime,ettoode
Seadmetüüp:[2]
Nimijamudel:[3]
Seerianumbrid:[4]
vastabkõigiledirekivi2006/42/EÜasjakohastele
sätetele.
Kasutatudonjärgnevaidharmoniseeritudstand
ardeid,milleleonviidatudkapunks7(2):
ENISO42541:2013
ENISO42547:2009
Deklaratsioonikohtjakuupäev:[5]
Deklaratsioonikoostamiseks
volitatudisikunimija
allkiri:[6]
Tehnilisedokumendikoostamiseksvolitatudisiku
nimijaaadress:
BenediktvonRiedesel
Peadirektor,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Saksamaa)
CZ
My,[1]
Prohlašujeme,žeprodukt:
Typzařízení:[2]
Názevamodel:[3]
Sériové(á)číslo)a):[4]
splňujevšechnarelevantníustanovenísměrnice
2006/42/EC.
Bylypoužityharmonizovanéstandardy,jakjeuve
denovčlánku7(2):
ENISO42541:2013
ENISO42547:2009
Místoadatumprohlášení:[5]
Iden
taapodpisosobyoprávněkvydáníprohláše
ní:[6]
Jménoaadresaosobyoprávněkvyplnětechni
ckéhosouboru:
BenediktvonRiedesel
generálníředitel,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Německo)
FR
Noussoussignés,[1]
Déclaronsqueleproduit:
Typedemachine:[2]
Nometmodèle:[3]
Numéro(s)desérie:[4]
Estconformeàtouteslesdisposionspernentesde
ladirecve2006/42/EC.
Ulisaondesnormesharmonisées,commeindiqué
dansl'Arcle7(2):
ENISO42541:2013
ENISO42547:2009
Lieuetdatedeladéclaraon:[5]
Idenetsignaturedelapersonneayantreçule
pouvoirderédigerceedéclaraon:[6]
Nometadressedelapersonneautoriséeàcons‐
tuerledossiertechnique:
Benedikt
vonRiedesel
Directeurgénéral,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Allemagne)
215031 ii Revision B
ECDeclaraonofConformity
HU
Mi,[1]
Ezennelkijelentjük,hogyakövetkezőtermék:
Géppusa:[2]
Névésmodell:[3]
Szériaszám(ok):[4]
teljesíakövetkezőirányelvösszesvonatkozó
előírásait:2006/42/EK.
Azalábbiharmonizáltszabványokkerültek
alkalmazásraa7(2)cikkelyszerint:
ENISO42541:2013
ENISO42547:2009
Anyilatkozaételidejeés
helye:[5]
Azonszemélykiléteésaláírása,akijogosulta
nyilatkozatelkészítésére:[6]
Azonszemélyneveésaláírása,akifelhatalmazoa
műszakidokumentációösszeállítására:
BenediktvonRiedesel
Vezérigazgató,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Németorsz ág)
LT
Mes,[1]
Pareiškiame,kadšisproduktas:
Mašinospas:[2]
Pavadinimasirmodelis:[3]
Serijosnumeris(iai):[4]
ankataikomusreikalavimuspagalDirektyvą
2006/42/EB.
Naudojamiharmonizuostandartai,kainurodoma
straipsnyje7(2):
ENISO42541:2013
ENISO42547:2009
Deklaracijosvietairdata:[5]
Asmenstapatybėsduomenys
irparašasasmens,
įgaliotosudaryšiądeklaraciją:[6]
Vardasirpavardėasmens,kurisįgaliotassudaryšį
techninįfailą:
BenediktvonRiedesel
Generalinisdirektorius,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Vokieja)
LV
Mēs,[1]
Deklarējam,kaprodukts:
Mašīnasps:[2]
Nosaukumsunmodelis:[3]
Sērijasnumurs(i):[4]
AtbilstvisāmbūskajāmDirekvas2006/42/EK
prasībām.
Piemērošādisaskaņoestandar,kāminēts
7.panta2.punktā:
ENISO42541:2013
ENISO42547:2009
Deklarācijasparaksšanasvietaundatums:[5]
Tāspersonasvārds,uzvārdsunparaksts,kasir
pilnvarotasagatavotšodeklarāciju:[6]
Tāspersonasvārds,uzvārdsunadrese,kasir
pilnvarotasastādīttehniskodokumentā
ciju:
BenediktsfonRīdīzels
Ģenerāldirektors,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Vācija)
NL
Wij,[1]
Verklarendathetproduct:
Machinetype:[2]
Naamenmodel:[3]
Serienummer(s):[4]
voldoetaanallerelevantebepalingenvande
Richtlijn2006/42/EC.
Geharmoniseerdenormentoegepast,zoalsvermeld
inArkel7(2):
ENISO42541:2013
ENISO42547:2009
Plaatsendatumvanverklaring:[5]
Naamenhandtekening
vandebevoegdepersoonom
deverklaringoptestellen:[6]
Naamenadresvandegeautoriseerdepersoonom
hettechnischdossiersamentestellen:
BenediktvonRiedesel
Algemeendirecteur,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Duitsland)
PO
Myniżejpodpisani,[1]
Oświadczamy,żeprodukt:
Typurządzenia:[2]
Nazwaimodel:[3]
Numerseryjny/numeryseryjne:[4]
spełniawszystkieodpowiednieprzepisydyrektywy
2006/42/WE.
Zastosowaliśmynastępujące(zharmonizowane)
normyzgodniezartykułem7(2):
ENISO42541:2013
ENISO42547:2009
Data
imiejsceoświadczenia:[5]
Imięinazwiskoorazpodpisosobyupoważnionejdo
przygotowaniadeklaracji:[6]
Imięinazwiskoorazadresosobyupoważnionejdo
przygotowaniadokumentacjitechnicz nej:
BenediktvonRiedesel
Dyrektorgeneralny,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Niemcy)
RO
Noi,[1]
Declarăm,căurmătorulprodus:
Tipulmașinii:[2]
Denumireașimodelul:[3]
Număr(numere)serie:[4]
corespundetuturordispozițiiloresențialeale
direcvei2006/42/EC.
Aufostaplicateurmătoarelestandardearmonizate
conformarcolului7(2):
ENISO42541:2013
ENISO4254
7:2009
Datașiloculdeclarației:[5]
Identateașisemnăturapersoaneiîmputernicite
pentruîntocmireadeclarației:[6]
Numeleșisemnăturapersoaneiautorizatepentru
întocmireacărțiitehnice:
BenediktvonRiedesel
ManagerGeneral,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Germania)
SV
Vi,[1]
Intygaraprodukten:
Maskintyp:[2]
Namnochmodell:[3]
Serienummer:[4]
uppfyllerallarelevantavillkoridirekvet
2006/42/EG.
Harmonieradestandarderanvänds,såsomangesi
arkel7(2):
ENISO42541:2013
ENISO42547:2009
Platsochdatumförintyget:[5]
Identetochsignaturför
personmedbefogenheta
uppräaintyget:[6]
Namnochadressförpersonbehörigauppräaden
tekniskadokumentaonen:
BenediktvonRiedesel
Administravchef,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Tyskland)
SL
Mi,[1]
izjavljamo,daizdelek:
Vrstastroja:[2]
Imeinmodel:[3]
Serijska/eštevilka/e:[4]
ustrezavsemzadevnimdoločbamDirekve
2006/42/ES.
Uporabljeniusklajenistandardi,kotjenavedenov
členu7(2):
ENISO42541:2013
ENISO42547:2009
Krajindatumizjave:[5]
Istovetnostin
podpisosebe,opolnomočeneza
pripravoizjave:[6]
Imeinnaslovosebe,pooblaščenezapripravo
tehničnedatoteke:
BenediktvonRiedesel
Generalnidirektor,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Nemčija)
SK
My,[1]
týmtoprehlasujeme,žetentovýrobok:
Typzariadenia:[2]
Názovamodel:[3]
Výrobnéčíslo:[4]
spĺňapríslušnéustanoveniaazákladnépožiadavky
smerniceč.2006/42/ES.
Použitéharmonizovanénormy,ktorésauvádzajúv
Článkuč.7(2):
ENISO42541:2013
ENISO42547:2009
Miestoadátumprehlásenia:
[5]
Menoapodpisosobyoprávnenejvypracovaťtoto
prehlásenie:[6]
Menoaadresaosobyoprávnenejzostaviťtechnický
súbor:
BenediktvonRiedesel
GenerálnyriaditeľMacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Nemecko)
IT
Noi,[1]
Dichiariamocheilprodoo:
Tipodimacchina:[2]
Nomeemodello:[3]
Numero(i)diserie:[4]
soddisfatueledisposizionirilevandelladireva
2006/42/CE.
Ulizzodeglistandardarmonizza,comeindicato
nell'Arcolo7(2):
ENISO42541:2013
ENISO42547:2009
Luogo
edatadelladichiarazione:[5]
Nomeermadellapersonaautorizzataaredigerela
dichiarazione:[6]
Nomeepersonaautorizzataacompilareille
tecnico:
BenediktvonRiedesel
GeneralManager,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Germania)
PT
Nós,[1]
Declaramos,queoproduto:
Tipodemáquina:[2]
NomeeModelo:[3]
Número(s)deSérie:[4]
cumpretodasasdisposiçõesrelevantesdaDirecva
2006/42/CE.
Normasharmonizadasaplicadas,conformereferido
noArgo7(2):
ENISO42541:2013
ENISO42547:2009
Localedatadadeclaração:
[5]
Idendadeeassinaturadapessoaautorizadaa
elaboraradeclaração:[6]
Nomeeendereçodapessoaautorizadaacompilaro
cheirotécnico:
BenediktvonRiedesel
GerenteGeral,MacDonEuropaLtda.
HagenauerStraße59
65203Wiesbaden(Alemanha)
SR
Mi,[1]
Izjavljujemodaproizvod
Tipmašine:[2]
Nazivimodel:[3]
Serijskibroj(evi):[4]
Ispunjavasverelevantneodredbedirekve
2006/42/EC.
Korišæenisuusklaðenistandardikaoštojenavedeno
uèlanu7(2):
ENISO42541:2013
ENISO42547:2009
Datumimestoizdavanjadeklaracije:[5]
Identet
ipotpislicaovlašæenogzasastavljanje
deklaracije:[6]
Imeiadresaosobeovlašæenezasastavljanjeteh
nièkedatoteke:
BenediktvonRiedesel
Generalnidirektor,MacDonEuropeGmbH
HagenauerStraße59
65203Wiesbaden(Nemačka)
215031 iii Revision B
Whole Body and Hand-Arm Vibration Levels
The weighted root mean square acceleration, to which the whole body is subjected, ranges from 0.46 to 1.52 m/s
2
as
measured on a representative machine during typical operations and analyzed in accordance with ISO 5008.
During the same operations, the weighted root means square hand-arm vibration was less than 1.79 m/s
2
when analyzed in
accordance with ISO 5349. These acceleration values depend on the ground roughness, operating speed, and the
operator's experience, weight, and driving habits.
Noise Levels
The A-weighted sound pressure levels inside the operator's station ranged from 69.3 to 69.7 dB(A) as measured on several
representative machines in accordance with ISO 5131. The sound pressure level depends upon the engine speed and load,
field and crop conditions, and the type of platform used.
215031 iv Revision B
Summary of Changes
At MacDon, were continuously making improvements. Occasionally these improvements affect product documentation.
The following list provides an account of major changes from the previous version of this document.
Section
Summary of Change Internal Use
Only
2.2 Specifications, page 32 Added 12 bolt wheel drive information
ECN 58568
Adjusting Ground Speed Limit, page 126
Added 12 bolt wheel drive information
ECN 58568
Engaging and Disengaging Final Drives,
page 143
Added 12 bolt wheel drive information
ECN 58568
5.1.3 Lubricants, Fluids, and System
Capacities, page 262
Added 12 bolt wheel drive information
ECN 58568
5.6.1 Tightening Drive Wheel Nuts, page
291
Added 12 bolt wheel drive information
ECN 58568
5.6.8 Changing Wheel Drive Lubricant
12 Bolt (Optional), page 297
Added 12 bolt wheel drive information
ECN 58568
5.10.4 Checking Wheel Drive Lubricant
Level 12 Bolt (Optional), page 331
Added 12 bolt wheel drive information
ECN 58568
5.10.6 Adding Wheel Drive Lubricant 12
Bolt (Optional), page 332
Added 12 bolt wheel drive information
ECN 58568
Installing Drive Wheels, page 399 Added 12 bolt wheel drive information
ECN 58568
215031 v Revision B
Serial Numbers
If you require MacDon technical assistance, please have the machine s serial numbers recorded and ready before you call.
Record the model number, serial number, and year of manufacture of the windrower and engine on the lines below.
1013425
A
Figure 1: Windrower Serial Number Location
The windrower serial number plate (A) is located on the left side
of the main frame near the walking beam.
Windrower Model Number: _________________________
Windrower Serial Number: _________________________
Year of Manufacture: ______________________________
1017705
A
Figure 2: Engine Serial Number Location
The engine serial number plate (A) is located on top of the
engine cylinder head cover.
Engine Serial Number: ____________________________
Year of Manufacture: ______________________________
215031 vi Revision B
215031 vii Revision B
Introduction ................................................................................................................................................i
Declaration of Conformity ............................................................................................................................. ii
Whole Body and Hand-Arm Vibration Levels ................................................................................................... iv
Noise Levels .............................................................................................................................................. iv
Summary of Changes....................................................................................................................................v
Serial Numbers........................................................................................................................................... vi
Chapter 1: Safety ............................................................................................................... ......................... 1
1.1 Safety Alert Symbols ...............................................................................................................................1
1.2 Signal Words ......................................................................................................................................... 2
1.3 General Safety .......................................................................................................................................3
1.4 Maintenance Safety ................................................................................................................................ 5
1.5 Hydraulic Safety ..................................................................................................................................... 6
1.6 Tire Safety.............................................................................................................................................7
1.7 Battery Safety ........................................................................................................................................ 8
1.8 Welding Precaution ................................................................................................................................ 9
1.9 Engine Safety....................................................................................................................................... 13
1.9.1 High-Pressure Rail ........................................................................................................................ 13
1.9.2 Engine Electronics ........................................................................................................................ 14
1.10 Safety Signs ....................................................................................................................................... 15
1.10.1 Installing Safety Decals ................................................................................................................ 15
1.11 Safety Sign Locations ........................................................................................................................... 16
1.12 Understanding Safety Signs .................................................................................................................. 18
Chapter 2: Product Overview................................................................................................................... 29
2.1 Definitions .......................................................................................................................................... 29
2.2 Specifications....................................................................................................................................... 32
2.3 Windrower Dimensions ......................................................................................................................... 35
2.4 Component Location ............................................................................................................................. 36
Chapter 3: Operators Station............................................ ...................................................................... 39
3.1 Console .............................................................................................................................................. 39
3.2 Operator Presence System ..................................................................................................................... 41
3.2.1 Header Drive............................................................................................................................... 41
3.2.2 Engine and Transmission ............................................................................................................... 41
3.3 Operators Seat Adjustments.................................................................................................................. 42
3.3.1 Armrest...................................................................................................................................... 42
3.3.2 Armrest Angle ............................................................................................................................. 42
3.3.3 Suspension and Height.................................................................................................................. 43
3.3.4 Fore-Aft Slide Control ................................................................................................................... 43
3.3.5 Fore-Aft Isolator Control ............................................................................................................... 44
3.3.6 Tilt ............................................................................................................................................ 44
TABLE OF CONTENTS
215031 viii Revision B
3.3.7 Lumbar Support........................................................................................................................... 45
3.3.8 Vertical Dampener ....................................................................................................................... 45
3.3.9 Cushion Tilt Deluxe Cab Only ....................................................................................................... 46
3.3.10 Cushion Extension Deluxe Cab Only ............................................................................................ 46
3.3.11 Lateral Isolation Lockout Deluxe Cab Only .................................................................................... 47
3.3.12 Heating/Cooling Deluxe Cab Only ............................................................................................... 47
3.4 Training Seat ....................................................................................................................................... 48
3.5 Seat Belts............................................................................................................................................ 49
3.6 Adjusting the Steering Column and Steering Wheel .................................................................................... 51
3.7 Lighting .............................................................................................................................................. 52
3.7.1 Cab-Forward Lighting Field.......................................................................................................... 52
3.7.2 Cab-Forward Lighting Road ......................................................................................................... 53
3.7.3 Engine-Forward Lighting Road ..................................................................................................... 54
3.7.4 Tail/Beacon Lighting ..................................................................................................................... 55
3.7.5 Turn Signal / Hazard Lighting.......................................................................................................... 56
3.8 Windshield Wipers................................................................................................................................ 57
3.9 Rear View Mirrors ................................................................................................................................ 58
3.10 Cab Temperature................................................................................................................................ 59
3.10.1 Heater Shut-Off Valve ................................................................................................................. 59
3.10.2 Air Distribution .......................................................................................................................... 59
3.10.3 Climate Controls ........................................................................................................................ 60
3.11 Operator Amenities............................................................................................................................. 61
3.12 Radio................................................................................................................................................ 63
3.12.1 AM/FM/CD/USB Radio with Bluetooth
®
Wireless Technology ............................................................ 63
Activating Bluetooth
®
Feature ...................................................................................................... 64
Pairing a Bluetooth
®
Device.......................................................................................................... 65
3.13 Horn................................................................................................................................................. 66
3.14 Engine Controls .................................................................................................................................. 67
3.14.1 Using Eco Engine Control ............................................................................................................. 68
3.15 Windrower Controls ............................................................................................................................ 69
3.16 Header Controls ................................................................................................................................. 70
3.16.1 Header Engage Switch................................................................................................................. 70
3.16.2 Header Drive Reverse Button ....................................................................................................... 70
3.16.3 Ground Speed Lever Switches....................................................................................................... 71
Header Position Six-Way Switch .................................................................................................... 72
Reel Position Four-Way Switch...................................................................................................... 72
Reel and Disc Speed Switch .......................................................................................................... 73
One-Touch-Return Buttons (A, B, C) ............................................................................................... 73
3.16.4 Console Header Buttons .............................................................................................................. 74
Deck Shift / Float Presets ............................................................................................................. 75
Conveyor Speed Adjustment Buttons ............................................................................................. 76
Auxiliary Lift Switches.................................................................................................................. 76
3.17 Harvest Performance Tracker Display ..................................................................................................... 77
3.17.1 Harvest Performance Tracker Screen Layout ................................................................................... 77
TABLE OF CONTENTS
215031 ix Revision B
3.17.2 Navigating the Harvest Performance Tracker Display ........................................................................ 80
Scroll Knob, Scroll Wheel, and Select Button.................................................................................... 80
Home, Back, and Select Buttons .................................................................................................... 81
Soft Keys................................................................................................................................... 81
QuickMenu System ..................................................................................................................... 82
Main Menu................................................................................................................................ 83
Menu Icons ............................................................................................................................... 84
Faults and Telltales ..................................................................................................................... 87
3.17.3 Setting up the Harvest Performance Tracker Screen ......................................................................... 90
Setting Screen Brightness ............................................................................................................. 90
Setting Alarm Volume.................................................................................................................. 91
Setting Time and Date .................................................................................................................92
Setting Language and Units of Measurement................................................................................... 92
Resetting to Factory Defaults ........................................................................................................ 93
3.17.4 Calibrating the Header Systems .................................................................................................... 94
3.17.5 Setting Windrower Tire Size ......................................................................................................... 97
3.17.6 Activating Control Locks .............................................................................................................. 98
3.17.7 Machine Information Pages ......................................................................................................... 99
Accessing Windrower Information .................................................................................................99
Accessing Header Information .................................................................................................... 100
Accessing Software Information .................................................................................................. 101
Accessing Performance Information............................................................................................. 102
3.17.8 F1 to F6 Function Buttons .......................................................................................................... 104
Chapter 4: Operation....................................................................................... ....................................... 105
4.1 Owner/Operator Responsibilities .......................................................................................................... 105
4.2 Symbol Definitions.............................................................................................................................. 106
4.2.1 Windrower Operating Symbols ..................................................................................................... 106
4.2.2 Harvest Performance Tracker Symbols ........................................................................................... 107
4.3 Operating the Windrower .................................................................................................................... 109
4.3.1 Operational Safety ..................................................................................................................... 109
4.3.2 Break-in Period.......................................................................................................................... 110
4.3.3 Preseason Checks / Annual Service ............................................................................................... 110
Air Conditioning Compressor Coolant Cycling ................................................................................ 111
4.3.4 Daily Checks and Maintenance ..................................................................................................... 112
Filling Fuel Tank........................................................................................................................ 112
Filling the Diesel Exhaust Fluid Tank ............................................................................................. 113
Checking Engine Oil Level........................................................................................................... 114
4.3.5 Engine Operation ....................................................................................................................... 116
Starting the Engine ................................................................................................................... 116
Engine Start Troubleshooting Tips................................................................................................ 119
Programming the Eco Engine Control ........................................................................................... 121
Shutting down the Engine .......................................................................................................... 122
Engine Temperature.................................................................................................................. 122
Engine Oil Pressure ................................................................................................................... 123
Exhaust System Cleaning............................................................................................................ 123
Activating the Exhaust Aftertreatment Functions............................................................................ 123
Viewing Engine Cooling Data ...................................................................................................... 125
4.3.6 Operating the Windrower............................................................................................................ 126
Entering and Exiting the Windrower............................................................................................. 126
TABLE OF CONTENTS
215031 x Revision B
Adjusting Ground Speed Limit..................................................................................................... 126
Driving Forward in Cab-Forward Mode ......................................................................................... 127
Driving in Reverse in Cab-Forward Mode ...................................................................................... 128
Driving Forward in Engine-Forward Mode ..................................................................................... 129
Driving in Reverse in Engine-Forward Mode .................................................................................. 132
Spin Turning ............................................................................................................................ 132
Stopping ................................................................................................................................. 133
Viewing Performance Data ......................................................................................................... 134
4.3.7 Transporting ............................................................................................................................. 135
Driving on Road in Engine-Forward Mode ..................................................................................... 135
Driving on Road in Cab-Forward Mode ......................................................................................... 137
Towing Header with Windrower.................................................................................................. 140
Preparing Windrower to Tow a Header......................................................................................... 141
Towing the Windrower Emergency............................................................................................ 142
Engaging and Disengaging Final Drives ......................................................................................... 143
4.3.8 Storing the Windrower ............................................................................................................... 144
4.4 Attaching and Detaching a Header......................................................................................................... 145
4.4.1 A40DX Auger Header .................................................................................................................. 145
Attaching an A40DX Auger Header............................................................................................... 145
Connecting A40DX Auger Hydraulics ............................................................................................ 151
Detaching an A40DX Auger Header .............................................................................................. 152
4.4.2 D1X or D1XL Series Draper Header ................................................................................................ 156
Attaching Draper Header Supports .............................................................................................. 156
Attaching a D1X or D1XL Series Draper Header .............................................................................. 157
Connecting D1X or D1XL Series Draper Header Hydraulics ............................................................... 162
Detaching a D1X or D1XL Series Draper Header.............................................................................. 164
4.4.3 R113 or R216 Rotary Disc Header ................................................................................................. 169
Attaching ................................................................................................................................ 169
Connecting R113 or R216 Rotary Disc Header Hydraulics to an M1240 Windrower............................... 175
Detaching R113 Rotary Disc Header ............................................................................................. 184
Detaching R216 Rotary Disc Header from M1240 Windrower ........................................................... 190
4.5 Adjusting Header Settings on the Harvest Performance Tracker .................................................................. 195
4.6 Operating a Header ............................................................................................................................ 196
4.6.1 Engaging and Disengaging Header Safety Props ............................................................................... 196
4.6.2 Using Header Float..................................................................................................................... 197
Checking Float.......................................................................................................................... 197
Setting the Float ....................................................................................................................... 198
Removing and Restoring Float..................................................................................................... 200
4.6.3 Header Drive............................................................................................................................. 200
Engaging and Disengaging the Header . ......................................................................................... 202
Reversing the Header ................................................................................................................ 202
4.6.4 Adjusting Header Angle............................................................................................................... 203
Checking Self-Locking Center-Link Hook ........................................................................................ 204
4.6.5 Setting Cutting Height................................................................................................................. 205
4.6.6 Double Windrowing.................................................................................................................... 205
Double Windrow Attachment Deck Position .................................................................................. 206
Double Windrow Attachment Conveyor Speed .............................................................................. 206
4.6.7 One-Touch-Return ..................................................................................................................... 207
4.6.8 Adjusting Header Raise and Lower Rates........................................................................................ 208
4.7 Operating with D1X or D1XL Series Draper Header ................................................................................... 210
TABLE OF CONTENTS
215031 xi Revision B
4.7.1 Header Position ......................................................................................................................... 210
4.7.2 Adjusting Reel Fore-Aft Position ................................................................................................... 210
4.7.3 Adjusting Reel Height ................................................................................................................. 210
4.7.4 Leveling the Header ................................................................................................................... 211
4.7.5 Adjusting Reel Speed .................................................................................................................. 213
Setting Reel Speed in Auto Mode ................................................................................................ 213
Setting Reel Speed in Manual Mode............................................................................................. 215
Adjusting Reel Alarm Pressure .................................................................................................... 216
4.7.6 Adjusting Draper Speed............................................................................................................... 218
Setting Draper Speed in Auto Mode ............................................................................................. 218
Setting Draper Speed in Manual Mode ......................................................................................... 220
Adjusting Draper Alarm Pressure ................................................................................................. 221
Draper Slip Warning .................................................................................................................. 223
4.7.7 Knife Speed............................................................................................................................... 223
Setting Knife Speed ................................................................................................................... 224
Adjusting Knife Alarm Pressure Draper Header ............................................................................ 225
Adjusting Knife Speed Alarm....................................................................................................... 227
4.7.8 Deck Shift Control ...................................................................................................................... 228
Shifting Decks .......................................................................................................................... 228
Setting Float Options with Deck Shift ........................................................................................... 229
4.7.9 Draper Header Run Screens ......................................................................................................... 231
Run Screen 1 ........................................................................................................................... 231
Run Screen 2 ........................................................................................................................... 232
4.7.10 Swath Compressor ................................................................................................................... 232
Controlling the Swath Compressor............................................................................................... 232
Locking and Unlocking the Swath Compressor ............................................................................... 234
4.8 Operating with an A40DX Auger Header ................................................................................................. 235
4.8.1 Reel and Auger Speed................................................................................................................. 235
Setting Reel Speed in Auto Mode ................................................................................................ 235
Setting Reel Speed in Manual Mode............................................................................................. 237
Setting Auger Speed.................................................................................................................. 239
Adjusting the Reel/Auger Alarm Pressure...................................................................................... 240
4.8.2 Knife Speed............................................................................................................................... 242
Setting Knife Speed ................................................................................................................... 242
Adjusting Knife Alarm Pressure Auger Header ............................................................................. 244
Adjusting Knife Speed Alarm....................................................................................................... 245
4.8.3 Setting Float Options with Fixed Deck............................................................................................ 246
4.8.4 Auger Header Run Screens .......................................................................................................... 248
Run Screen 1 ........................................................................................................................... 248
Run Screen 2 ........................................................................................................................... 249
4.9 Operating with an R85 Rotary Disc Header.............................................................................................. 250
4.9.1 Setting Disc Speed...................................................................................................................... 250
4.9.2 Adjusting Disc Pressure Alarm ...................................................................................................... 250
4.9.3 Setting Float Options with Fixed Deck............................................................................................ 252
4.9.4 Disc Header Run Screens ............................................................................................................. 254
Run Screen 1 ........................................................................................................................... 254
Run Screen 2 ........................................................................................................................... 255
4.10
Operating with an R113 or R216 Rotary Disc Header............................................................................... 256
4.10.1 Disc Speed .............................................................................................................................. 256
TABLE OF CONTENTS
215031 xii Revision B
Setting Disc Speed .................................................................................................................... 256
Adjusting Disc Pressure Alarm..................................................................................................... 256
4.10.2 Setting Float Options with Fixed Deck .......................................................................................... 257
4.10.3 Disc Header Run Screens ........................................................................................................... 259
Run Screen 1 ........................................................................................................................... 259
Run Screen 2 ........................................................................................................................... 260
Chapter 5: Maintenance and Servicing.................................................................................................. 261
5.1 Recommended Fuel, Fluids, and Lubricants ............................................................................................. 261
5.1.1 Storing Lubricants and Fluids........................................................................................................ 261
5.1.2 Fuel Specifications...................................................................................................................... 261
5.1.3 Lubricants, Fluids, and System Capacities ....................................................................................... 262
5.1.4 Filter Part Numbers .................................................................................................................... 263
5.2 Windrower Break-In Inspections and Maintenance Schedule...................................................................... 265
5.2.1 Break-in Inspection Schedule ....................................................................................................... 265
5.2.2 Maintenance Schedule/Record ..................................................................................................... 266
5.2.3 Electronic Maintenance Tool........................................................................................................ 268
5.3 Engine Compartment .......................................................................................................................... 269
5.3.1 Opening Hood ........................................................................................................................... 269
5.3.2 Closing Hood............................................................................................................................. 270
5.4 Platform ........................................................................................................................................... 271
5.4.1 Opening Platform....................................................................................................................... 271
5.4.2 Closing Platform ........................................................................................................................ 271
5.4.3 Adjusting the Platform ................................................................................................................ 272
5.4.4 Accessing Tool Box ..................................................................................................................... 273
5.5 System Maintenance Overviews............................................................................................................ 275
5.5.1 Diesel Exhaust Fluid System ......................................................................................................... 275
Draining the Diesel Exhaust Fluid Tank ......................................................................................... 275
Filling the Diesel Exhaust Fluid Tank ............................................................................................. 276
5.5.2 Twin-Flow Cooling System ........................................................................................................... 277
Engine Cooling ......................................................................................................................... 278
Inspecting Pressurized Coolant Tank Cap ...................................................................................... 278
Charge Air Cooler ..................................................................................................................... 279
Charge Air Cooling .................................................................................................................... 280
Hydraulic Oil Cooler .................................................................................................................. 280
Air Conditioning (A/C)................................................................................................................ 281
Condenser............................................................................................................................... 281
5.5.3 Air Intake System....................................................................................................................... 281
5.5.4 Hydraulic System ....................................................................................................................... 283
Hydraulic Oil Cooler .................................................................................................................. 284
Knife/Disc Drive Hydraulics......................................................................................................... 284
Reel and Draper Hydraulics ........................................................................................................ 284
Traction Drive Hydraulics ........................................................................................................... 284
5.5.5 Electrical System........................................................................................................................ 285
Module Layout......................................................................................................................... 285
Master Controller ..................................................................................................................... 289
Extension Modules.................................................................................................................... 289
Relay Modules ......................................................................................................................... 289
TABLE OF CONTENTS
215031 xiii Revision B
Preventing Electrical System Damage ........................................................................................... 290
5.6 Break-In Inspection Procedures............................................................................................................. 291
5.6.1 Tightening Drive Wheel Nuts........................................................................................................ 291
5.6.2 Tightening Caster Wheel Nuts ...................................................................................................... 292
5.6.3 Tightening Caster Wheel Anti-Shimmy Dampeners........................................................................... 293
5.6.4 Tightening Walking Beam Adjustment Bolts.................................................................................... 293
5.6.5 Tensioning Air Conditioner Compressor Belts.................................................................................. 294
5.6.6 Changing Engine Gearbox Lubricant .............................................................................................. 295
5.6.7 Changing Wheel Drive Lubricant 10 Bolt ...................................................................................... 296
5.6.8 Changing Wheel Drive Lubricant 12 Bolt (Optional) ....................................................................... 297
5.6.9 Return Oil Filter ......................................................................................................................... 298
Removing Return Oil Filter ......................................................................................................... 298
Installing Return Oil Filter........................................................................................................... 299
5.6.10 Charge Filter............................................................................................................................ 300
Removing Charge Filter.............................................................................................................. 300
Installing Charge Filter ............................................................................................................... 300
5.7 Every 10 Hours or Daily ....................................................................................................................... 302
5.7.1 Checking Engine Oil Level ............................................................................................................ 302
Adding Engine Oil ..................................................................................................................... 303
5.7.2 Fuel/Water Separator ................................................................................................................. 304
Removing Water from Fuel System .............................................................................................. 305
5.7.3 Checking Hydraulic Oil ................................................................................................................ 305
5.7.4 Checking Tire Pressures............................................................................................................... 306
5.7.5 Checking Engine Coolant Level ..................................................................................................... 309
5.7.6 Hoses and Lines ......................................................................................................................... 309
5.7.7 Checking Engine Gearbox Lubricant Level and Adding Lubricant ......................................................... 310
5.8 Every 50 Hours................................................................................................................................... 312
5.8.1 Fresh Air Intake Filter ................................................................................................................. 312
Removing Fresh Air Intake Filter.................................................................................................. 312
Inspecting and Cleaning Fresh Air Intake Filter Element ................................................................... 313
Installing Fresh Air Intake Filter ................................................................................................... 314
5.8.2 Greasing the Windrower ............................................................................................................. 315
Greasing Procedure................................................................................................................... 315
Grease Points........................................................................................................................... 316
5.9 Every 100 Hours ................................................................................................................................. 317
5.9.1 Servicing Return Air Filter ............................................................................................................ 317
5.9.2 Cleaning Cooler Module .............................................................................................................. 318
Cleaning Left Cooling Module ..................................................................................................... 318
Cleaning Right Cooling Module.................................................................................................... 321
5.10 Every 250 Hours or Annually ............................................................................................................... 324
5.10.1 Changing Engine Oil .................................................................................................................. 324
Draining Engine Oil ................................................................................................................... 324
Replacing Engine Oil Filter .......................................................................................................... 324
Adding Engine Oil ..................................................................................................................... 325
5.10.2 Maintaining Engine Air Filters ..................................................................................................... 325
Removing Engine Primary Air Filter
.............................................................................................. 325
Installing Engine Primary Air Filter ............................................................................................... 327
TABLE OF CONTENTS
215031 xiv Revision B
Cleaning Primary Air Filter.......................................................................................................... 329
Replacing Secondary Air Filter..................................................................................................... 329
5.10.3 Checking Wheel Drive Lubricant Level.......................................................................................... 331
5.10.4 Checking Wheel Drive Lubricant Level 12 Bolt (Optional) .............................................................. 331
5.10.5 Adding Wheel Drive Lubricant 10 Bolt ....................................................................................... 332
5.10.6 Adding Wheel Drive Lubricant 12 Bolt (Optional)......................................................................... 332
5.10.7 Inspecting Exhaust System ......................................................................................................... 333
5.10.8 Changing Engine Gearbox Lubricant............................................................................................. 335
5.11 Every 500 Hours or Annually ............................................................................................................... 337
5.11.1 Maintaining Fuel Filters ............................................................................................................. 337
Removing Primary Fuel Filter ...................................................................................................... 337
Installing Primary Fuel Filter ....................................................................................................... 338
Removing Secondary Fuel Filter................................................................................................... 338
Installing Secondary Fuel Filter .................................................................................................... 339
Priming Fuel System.................................................................................................................. 339
5.11.2 Safety Systems......................................................................................................................... 340
Checking Operator Presence System ............................................................................................ 340
Checking Engine Interlock .......................................................................................................... 342
5.12 Every 1000 Hours.............................................................................................................................. 343
5.12.1 Removing and Installing the Fuel Tank Vent Filter .......................................................................... 343
5.12.2 Diesel Exhaust Fluid Supply Module Filter ..................................................................................... 345
Checking the DEF Supply Module Filter......................................................................................... 345
Removing the Supply Module Filter ............................................................................................. 345
Cleaning and Inspecting the Supply Module Filter........................................................................... 347
Installing the Supply Module Filter............................................................................................... 347
5.13 Every 2000 Hours.............................................................................................................................. 348
5.13.1 Changing Engine Coolant ........................................................................................................... 348
Draining Coolant....................................................................................................................... 348
Adding Coolant ........................................................................................................................ 349
5.13.2 Draining Hydraulic Oil ............................................................................................................... 350
5.13.3 Filling Hydraulic Oil................................................................................................................... 352
5.13.4 Replacing the Diesel Exhaust Fluid Vent Hose Filter ........................................................................ 353
5.13.5 General Engine Inspection ......................................................................................................... 353
5.14 Annual Service ................................................................................................................................. 354
5.14.1 Batteries................................................................................................................................. 354
Maintaining a Battery................................................................................................................ 354
Opening Battery Cover .............................................................................................................. 354
Closing Battery Cover ................................................................................................................ 355
Charging a Battery .................................................................................................................... 356
Boosting a Battery .................................................................................................................... 357
Removing a Battery................................................................................................................... 359
Installing a Battery .................................................................................................................... 360
Disconnecting a Battery ............................................................................................................. 360
Connecting Batteries ................................................................................................................. 361
Auxiliary Power Posts ................................................................................................................ 362
5.14.2 Checking Steering Link Pivots ...
.................................................................................................. 363
5.14.3 Air Conditioning Evaporator ....................................................................................................... 365
Removing Air Conditioning Cover ................................................................................................ 365
Cleaning Air Conditioning Evaporator Core.................................................................................... 366
TABLE OF CONTENTS
215031 xv Revision B
Installing Air Conditioning Cover.................................................................................................. 367
5.14.4 Checking Engine Coolant Strength ............................................................................................... 367
5.15 Maintenance as Required................................................................................................................... 369
5.15.1 Seat Belts................................................................................................................................ 369
5.15.2 Draining Fuel Tank.................................................................................................................... 369
5.15.3 Draining the Diesel Exhaust Fluid Tank ......................................................................................... 370
5.15.4 Belts ...................................................................................................................................... 371
Tensioning Engine Fan Drive Belt ................................................................................................. 371
Replacing Engine Fan Drive Belt .................................................................................................. 371
Tensioning Air Conditioner Compressor Belts ................................................................................ 372
Replacing Air Conditioner Compressor Belts .................................................................................. 373
5.15.5 Engine Speed........................................................................................................................... 373
5.15.6 Lighting .................................................................................................................................. 374
Aligning Headlights Engine-Forward .......................................................................................... 374
Aligning Headlights Cab-Forward .............................................................................................. 375
Adjusting Front Field Lights ........................................................................................................ 376
Adjusting Rear Roof Work Lights ................................................................................................. 377
Adjusting Rear Swath Lights........................................................................................................ 378
Replacing Bulbs in Standard Work Lights....................................................................................... 379
Replacing Headlight Bulb Engine-Forward................................................................................... 380
Replacing LED Lights Deluxe Cab Only ........................................................................................ 381
Replacing Bulbs in Red and Amber Lights ...................................................................................... 382
Replacing Red Tail Lights............................................................................................................ 383
Replacing Beacon Lights............................................................................................................. 384
Replacing the Cabin Dome Bulb................................................................................................... 384
Replacing the Cabin Dome Light Assembly .................................................................................... 385
Turn Signal Indicators ................................................................................................................ 387
5.15.7 Accessing Circuit Breakers and Fuses ........................................................................................... 387
Checking and Replacing Fuses ..................................................................................................... 389
Replacing Circuit Breakers and Relays........................................................................................... 389
Fuse Panel and Relay Module Decals............................................................................................ 391
Inspecting and Replacing 125A Main Fuses.................................................................................... 396
5.15.8 Drive Wheels ........................................................................................................................... 397
Raising Drive Wheel .................................................................................................................. 397
Removing Drive Wheels ............................................................................................................. 398
Installing Drive Wheels .............................................................................................................. 399
Lowering Drive Wheel ............................................................................................................... 400
5.15.9 Caster Wheels ......................................................................................................................... 401
Adjusting Caster Tread Width ..................................................................................................... 401
Installing Forked Caster Wheel .................................................................................................... 403
Removing Forked Caster Wheel................................................................................................... 404
Lowering Caster Wheel .............................................................................................................. 405
Raising Caster Wheel................................................................................................................. 405
Chapter 6: Options and Attachments .................................................................................................... 407
6.1 Cab .................................................................................................................................................. 407
6.1.1 Automated Steering Systems ....................................................................................................... 407
6.1.2 High Performance Lighting Standard on Deluxe Cab Package........................................................... 407
6.2 Header Operation............................................................................................................................... 408
6.2.1 Conversion Kit for Disc Ready to Disc, Auger, and Draper Ready ......................................................... 408
TABLE OF CONTENTS
215031 xvi Revision B
6.2.2 Booster Spring Kit External ........................................................................................................ 408
6.2.3 Double Booster Spring Kit External ............................................................................................. 409
6.2.4 Double Windrow Attachment....................................................................................................... 409
6.2.5 Double Windrow Attachment Shutoff Kit ....................................................................................... 409
6.2.6 Center-Link Lifter ....................................................................................................................... 410
6.2.7 Swath Compressor ..................................................................................................................... 410
6.3 Transport .......................................................................................................................................... 411
6.3.1 Ballast...................................................................................................................................... 411
6.3.2 Single Side Mud Caster Wheels..................................................................................................... 412
6.3.3 Towing Harness ......................................................................................................................... 412
6.3.4 Weight Box ............................................................................................................................... 412
Chapter 7: Troubleshooting.................................................................................................................... 413
7.1 Engine Troubleshooting ....................................................................................................................... 413
7.2 Electrical Troubleshooting.................................................................................................................... 417
7.3 Hydraulics Troubleshooting .................................................................................................................. 418
7.4 Header Drive Troubleshooting .............................................................................................................. 419
7.5 Traction Drive Troubleshooting ............................................................................................................. 420
7.6 Steering and Ground Speed Control Troubleshooting ................................................................................ 422
7.7 Cab Air Troubleshooting ...................................................................................................................... 423
7.8 Operators Station Troubleshooting ....................................................................................................... 426
Chapter 8: Reference ............................................................................................................ .................. 427
8.1 Torque Specifications .......................................................................................................................... 427
8.1.1 Metric Bolt Specifications ............................................................................................................ 427
8.1.2 Metric Bolt Specifications Bolting into Cast Aluminum ...................................................................... 429
8.1.3 O-Ring Boss Hydraulic Fittings Adjustable .................................................................................... 430
8.1.4 O-Ring Boss Hydraulic Fittings Non-Adjustable.............................................................................. 432
8.1.5 O-Ring Face Seal Hydraulic Fittings................................................................................................ 433
8.1.6 Tapered Pipe Thread Fittings........................................................................................................ 434
8.2 Conversion Chart................................................................................................................................ 435
8.3 Windrower Fault Codes ....................................................................................................................... 436
8.4 Engine Fault Codes ............................................................................................................................. 482
Index............................................................................................................. ........................................... 515
Lubricants, Fluids, and System Capacities ............................................................................................. 529
TABLE OF CONTENTS
215031 1 Revision B
Chapter 1: Safety
1.1 Safety Alert Symbols
1000915
Figure 1.1: Safety Symbol
This safety alert symbol indicates important safety messages in
this manual and on safety signs on the machine.
This symbol means:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Carefully read and follow the safety message accompanying this
symbol.
Why is safety important to you?
Accidents disable and kill
Accidents cost
Accidents can be avoided
215031 2 Revision B
1.2 Signal Words
Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words,
IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be
used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may be used
to alert against unsafe practices.
IMPORTANT:
Indicates a situation that, if not avoided, could result in a malfunction or damage to the machine.
NOTE:
Provides additional information or advice.
SAFETY
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100
  • Page 101 101
  • Page 102 102
  • Page 103 103
  • Page 104 104
  • Page 105 105
  • Page 106 106
  • Page 107 107
  • Page 108 108
  • Page 109 109
  • Page 110 110
  • Page 111 111
  • Page 112 112
  • Page 113 113
  • Page 114 114
  • Page 115 115
  • Page 116 116
  • Page 117 117
  • Page 118 118
  • Page 119 119
  • Page 120 120
  • Page 121 121
  • Page 122 122
  • Page 123 123
  • Page 124 124
  • Page 125 125
  • Page 126 126
  • Page 127 127
  • Page 128 128
  • Page 129 129
  • Page 130 130
  • Page 131 131
  • Page 132 132
  • Page 133 133
  • Page 134 134
  • Page 135 135
  • Page 136 136
  • Page 137 137
  • Page 138 138
  • Page 139 139
  • Page 140 140
  • Page 141 141
  • Page 142 142
  • Page 143 143
  • Page 144 144
  • Page 145 145
  • Page 146 146
  • Page 147 147
  • Page 148 148
  • Page 149 149
  • Page 150 150
  • Page 151 151
  • Page 152 152
  • Page 153 153
  • Page 154 154
  • Page 155 155
  • Page 156 156
  • Page 157 157
  • Page 158 158
  • Page 159 159
  • Page 160 160
  • Page 161 161
  • Page 162 162
  • Page 163 163
  • Page 164 164
  • Page 165 165
  • Page 166 166
  • Page 167 167
  • Page 168 168
  • Page 169 169
  • Page 170 170
  • Page 171 171
  • Page 172 172
  • Page 173 173
  • Page 174 174
  • Page 175 175
  • Page 176 176
  • Page 177 177
  • Page 178 178
  • Page 179 179
  • Page 180 180
  • Page 181 181
  • Page 182 182
  • Page 183 183
  • Page 184 184
  • Page 185 185
  • Page 186 186
  • Page 187 187
  • Page 188 188
  • Page 189 189
  • Page 190 190
  • Page 191 191
  • Page 192 192
  • Page 193 193
  • Page 194 194
  • Page 195 195
  • Page 196 196
  • Page 197 197
  • Page 198 198
  • Page 199 199
  • Page 200 200
  • Page 201 201
  • Page 202 202
  • Page 203 203
  • Page 204 204
  • Page 205 205
  • Page 206 206
  • Page 207 207
  • Page 208 208
  • Page 209 209
  • Page 210 210
  • Page 211 211
  • Page 212 212
  • Page 213 213
  • Page 214 214
  • Page 215 215
  • Page 216 216
  • Page 217 217
  • Page 218 218
  • Page 219 219
  • Page 220 220
  • Page 221 221
  • Page 222 222
  • Page 223 223
  • Page 224 224
  • Page 225 225
  • Page 226 226
  • Page 227 227
  • Page 228 228
  • Page 229 229
  • Page 230 230
  • Page 231 231
  • Page 232 232
  • Page 233 233
  • Page 234 234
  • Page 235 235
  • Page 236 236
  • Page 237 237
  • Page 238 238
  • Page 239 239
  • Page 240 240
  • Page 241 241
  • Page 242 242
  • Page 243 243
  • Page 244 244
  • Page 245 245
  • Page 246 246
  • Page 247 247
  • Page 248 248
  • Page 249 249
  • Page 250 250
  • Page 251 251
  • Page 252 252
  • Page 253 253
  • Page 254 254
  • Page 255 255
  • Page 256 256
  • Page 257 257
  • Page 258 258
  • Page 259 259
  • Page 260 260
  • Page 261 261
  • Page 262 262
  • Page 263 263
  • Page 264 264
  • Page 265 265
  • Page 266 266
  • Page 267 267
  • Page 268 268
  • Page 269 269
  • Page 270 270
  • Page 271 271
  • Page 272 272
  • Page 273 273
  • Page 274 274
  • Page 275 275
  • Page 276 276
  • Page 277 277
  • Page 278 278
  • Page 279 279
  • Page 280 280
  • Page 281 281
  • Page 282 282
  • Page 283 283
  • Page 284 284
  • Page 285 285
  • Page 286 286
  • Page 287 287
  • Page 288 288
  • Page 289 289
  • Page 290 290
  • Page 291 291
  • Page 292 292
  • Page 293 293
  • Page 294 294
  • Page 295 295
  • Page 296 296
  • Page 297 297
  • Page 298 298
  • Page 299 299
  • Page 300 300
  • Page 301 301
  • Page 302 302
  • Page 303 303
  • Page 304 304
  • Page 305 305
  • Page 306 306
  • Page 307 307
  • Page 308 308
  • Page 309 309
  • Page 310 310
  • Page 311 311
  • Page 312 312
  • Page 313 313
  • Page 314 314
  • Page 315 315
  • Page 316 316
  • Page 317 317
  • Page 318 318
  • Page 319 319
  • Page 320 320
  • Page 321 321
  • Page 322 322
  • Page 323 323
  • Page 324 324
  • Page 325 325
  • Page 326 326
  • Page 327 327
  • Page 328 328
  • Page 329 329
  • Page 330 330
  • Page 331 331
  • Page 332 332
  • Page 333 333
  • Page 334 334
  • Page 335 335
  • Page 336 336
  • Page 337 337
  • Page 338 338
  • Page 339 339
  • Page 340 340
  • Page 341 341
  • Page 342 342
  • Page 343 343
  • Page 344 344
  • Page 345 345
  • Page 346 346
  • Page 347 347
  • Page 348 348
  • Page 349 349
  • Page 350 350
  • Page 351 351
  • Page 352 352
  • Page 353 353
  • Page 354 354
  • Page 355 355
  • Page 356 356
  • Page 357 357
  • Page 358 358
  • Page 359 359
  • Page 360 360
  • Page 361 361
  • Page 362 362
  • Page 363 363
  • Page 364 364
  • Page 365 365
  • Page 366 366
  • Page 367 367
  • Page 368 368
  • Page 369 369
  • Page 370 370
  • Page 371 371
  • Page 372 372
  • Page 373 373
  • Page 374 374
  • Page 375 375
  • Page 376 376
  • Page 377 377
  • Page 378 378
  • Page 379 379
  • Page 380 380
  • Page 381 381
  • Page 382 382
  • Page 383 383
  • Page 384 384
  • Page 385 385
  • Page 386 386
  • Page 387 387
  • Page 388 388
  • Page 389 389
  • Page 390 390
  • Page 391 391
  • Page 392 392
  • Page 393 393
  • Page 394 394
  • Page 395 395
  • Page 396 396
  • Page 397 397
  • Page 398 398
  • Page 399 399
  • Page 400 400
  • Page 401 401
  • Page 402 402
  • Page 403 403
  • Page 404 404
  • Page 405 405
  • Page 406 406
  • Page 407 407
  • Page 408 408
  • Page 409 409
  • Page 410 410
  • Page 411 411
  • Page 412 412
  • Page 413 413
  • Page 414 414
  • Page 415 415
  • Page 416 416
  • Page 417 417
  • Page 418 418
  • Page 419 419
  • Page 420 420
  • Page 421 421
  • Page 422 422
  • Page 423 423
  • Page 424 424
  • Page 425 425
  • Page 426 426
  • Page 427 427
  • Page 428 428
  • Page 429 429
  • Page 430 430
  • Page 431 431
  • Page 432 432
  • Page 433 433
  • Page 434 434
  • Page 435 435
  • Page 436 436
  • Page 437 437
  • Page 438 438
  • Page 439 439
  • Page 440 440
  • Page 441 441
  • Page 442 442
  • Page 443 443
  • Page 444 444
  • Page 445 445
  • Page 446 446
  • Page 447 447
  • Page 448 448
  • Page 449 449
  • Page 450 450
  • Page 451 451
  • Page 452 452
  • Page 453 453
  • Page 454 454
  • Page 455 455
  • Page 456 456
  • Page 457 457
  • Page 458 458
  • Page 459 459
  • Page 460 460
  • Page 461 461
  • Page 462 462
  • Page 463 463
  • Page 464 464
  • Page 465 465
  • Page 466 466
  • Page 467 467
  • Page 468 468
  • Page 469 469
  • Page 470 470
  • Page 471 471
  • Page 472 472
  • Page 473 473
  • Page 474 474
  • Page 475 475
  • Page 476 476
  • Page 477 477
  • Page 478 478
  • Page 479 479
  • Page 480 480
  • Page 481 481
  • Page 482 482
  • Page 483 483
  • Page 484 484
  • Page 485 485
  • Page 486 486
  • Page 487 487
  • Page 488 488
  • Page 489 489
  • Page 490 490
  • Page 491 491
  • Page 492 492
  • Page 493 493
  • Page 494 494
  • Page 495 495
  • Page 496 496
  • Page 497 497
  • Page 498 498
  • Page 499 499
  • Page 500 500
  • Page 501 501
  • Page 502 502
  • Page 503 503
  • Page 504 504
  • Page 505 505
  • Page 506 506
  • Page 507 507
  • Page 508 508
  • Page 509 509
  • Page 510 510
  • Page 511 511
  • Page 512 512
  • Page 513 513
  • Page 514 514
  • Page 515 515
  • Page 516 516
  • Page 517 517
  • Page 518 518
  • Page 519 519
  • Page 520 520
  • Page 521 521
  • Page 522 522
  • Page 523 523
  • Page 524 524
  • Page 525 525
  • Page 526 526
  • Page 527 527
  • Page 528 528
  • Page 529 529
  • Page 530 530
  • Page 531 531
  • Page 532 532
  • Page 533 533
  • Page 534 534
  • Page 535 535
  • Page 536 536
  • Page 537 537
  • Page 538 538
  • Page 539 539
  • Page 540 540
  • Page 541 541
  • Page 542 542
  • Page 543 543
  • Page 544 544
  • Page 545 545
  • Page 546 546
  • Page 547 547
  • Page 548 548
  • Page 549 549
  • Page 550 550

MacDon M1240 User manual

Type
User manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI