Contec CPS-PWD-30AW24-01 Owner's manual

Type
Owner's manual

Contec CPS-PWD-30AW24-01 is a 24VDC AC-DC Converter with an output voltage adjustment range of 22.4 to 28VDC and an inrush current of less than 100A. It is an optional power supply unit for CONPROSYS Series such as CPS-MCS341 series and requires an AC cable (IPC-ACCODE3) which is not included in the product package.

Contec CPS-PWD-30AW24-01 is a 24VDC AC-DC Converter with an output voltage adjustment range of 22.4 to 28VDC and an inrush current of less than 100A. It is an optional power supply unit for CONPROSYS Series such as CPS-MCS341 series and requires an AC cable (IPC-ACCODE3) which is not included in the product package.

CONPROSYS
24VDC AC-DC Converter
CPS-PWD-30AW24-01
User’s Guide
CONTEC CO., LTD.
CPS-PWD-30AW24-01
i
Check Your Package
Thank you for purchasing the CONTEC product. This product consists of the items listed below.
Check, with the following list, that your package is complete. If you discover damaged or missing items,
contact your retailer.
This product is an optional power supply unit for the following.
- CPS-PWD-30AW24-01
CONPROSYS Series : CPS-MCS341 series etc.
The product consists of the items listed below.
Check, with the following list, that your package is complete. If you find missing or damaged items,
please contact your retailer.
Product Configuration list
- Power Supply…1 - DC Cable…1
- Product Guide1 - Warranty Certificate…1
- Serial Number Label…1
* This product requires an AC cable. Our optional AC cable (IPC-ACCODE3) is listed in chapter 4.
Please visit Contec website for more details.
http://www.contec.co.jp
Power Supply
DC Cable
Product
Guide
Product Guide Warranty Certificate
Warranty
Certificate
Serial Number Label
XXXXXXXXXX
XXXXXXXXXX
ii
CPS-PWD-30AW24-01
Copyright
Copyright 2015 CONTEC CO., LTD. ALL RIGHTS RESERVED.
No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document.
The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
Trademarks
CONPROSYS is a registered trademark or trademark of CONTEC. Other company and product
names that are referred to in this manual are generally trademarks or registered trade trademark.
CPS-PWD-30AW24-01
iii
Customer Support
CONTEC provides the following support services for you to use CONTEC products more efficiently
and comfortably.
Web Site
https: //www.contec.com/
Latest product information
CONTEC provides up-to-date information on products.
CONTEC also provides product manuals and various technical documents in the PDF.
Free download
You can download updated driver software and differential files as well as sample programs available in
several languages.
Note! For product information
Contact your retailer if you have any technical questions about a CONTEC product or need its price,
delivery time, or estimate information.
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you
purchased before returning any product.
* No product will be accepted by CONTEC group without the RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the
warrantor be liable for any incidental or consequential damages due to such defect or consequences that
arise from inexperienced usage, misuse, or malfunction of this device.
iv
CPS-PWD-30AW24-01
Safety Precautions
Understand the following definitions and precautions to use the product safely.
Safety Information
This document provides safety information using the following symbols to prevent accidents resulting
in injury or death and the destruction of equipment and resources. Understand the meanings of these
labels to operate the equipment safely.
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.
Handling Precautions
Indicates dos and don'ts that are assumed to result in possible death or serious injury if they are
inappropriately handled ignoring this icon.
- Do not use the product in locations exposed to a flammable or corrosive gas. It may cause explosion,
fire, electrical shock, or malfunction.
- If you sense abnormality (smoke, odor, or noise), immediately unplug the power cord from the wall
outlet and contact the CONTEC sales representative or sales office.
- To avoid electrocution do not use the product with a wet hand.
- Be sure to connect the product to the stipulated power supply voltage. Connecting to a different
voltage might cause a fire or electrical shock.
- Do not use the product with the other power device. It may cause fire or malfunction.
- When the cable or main body is damaged, stop using and repair it immediately. Using it as it is may
cause fire, electrical shock or malfunction.
- Never disassemble or modify the product or replace its parts in order to prevent electrical shock, fire,
or malfunction. CONTEC reserves the right to refuse servicing the product modified by the user. When
any part of the product needs to be replaced at the expiration of its life or due to breakdown, please
contact the CONTEC sales representative or sales office.
- Use the product with the specified models by the CONTEC. Not doing so may cause fire or
malfunction.
- Use the product in the specified operating condition (temperature and humidity)
- This product is a device embedded products, it is not a final product.
- If you use other than our specified models, please check detailed information of KH series
(Basic characteristics data * Instruction manual) at the power supply maker web.
https://www.cosel.co.jp/en/products/sub01-26.html
DANGER
WARNING
CAUTION
WARNING
CPS-PWD-30AW24-01
v
Indicates dos and don'ts that are assumed to result in possible injury or property damage if they are
inappropriately handled ignoring this icon.
- Do not use or store the product in a location exposed to extremely high or low temperature or
susceptible to a rapid temperature change. Example:
- Exposure to direct sun - In the vicinity of a heat source
- When unplugging the cable, hold the plug. Holding and pulling the cable itself can cause a failure such
as discontinuity.
- To clean the product wipe it gently with soft cloth damp with either water or mild detergent.
Do not use chemicals or a volatile solvent, such as benzene and thinner, to prevent peeling or
discoloration of the paint.
- When transporting the product, provide adequate measures to protect it from vibration or shock.
- No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.
- The information in this document is subject to change without notice.
- All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.
- Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document or for results obtained by the user as a result of using this product.
CAUTION
vi
CPS-PWD-30AW24-01
Table of Contents
Check Your Package ............................................................................................................................ i
Copyright ............................................................................................................................................. ii
Trademarks .......................................................................................................................................... ii
Customer Support ............................................................................................................................... iii
Web Site ...................................................................................................................................... iii
How to Obtain Service ....................................................................................................................... iii
Liability .............................................................................................................................................. iii
Safety Precautions .............................................................................................................................. iv
Safety Information ....................................................................................................................... iv
Handling Precautions .................................................................................................................. iv
Table of Contents ............................................................................................................................... vi
1. Before Using the Product 1
About the Unit ..................................................................................................................................... 1
Specifications ............................................................................................................................... 1
2. Physical Dimensions and Component Identification 3
Physical Dimensions ........................................................................................................................... 3
Interface............................................................................................................................................... 3
Assembly Layout ................................................................................................................................. 4
3. Function Description 5
The Range of the Input Voltage .......................................................................................................... 5
Inrush Currents .................................................................................................................................... 5
Output Voltage Adjustment Range ..................................................................................................... 5
Dielectric Resistance - Insulation Reduction ...................................................................................... 6
How to Mount ..................................................................................................................................... 6
Derating ............................................................................................................................................... 7
Expected Lifetime ............................................................................................................................. 10
Expected Lifetime ...................................................................................................................... 10
Applicable Electric Cable .................................................................................................................. 11
Remarks ............................................................................................................................................. 11
4. List of Optional Products 13
1 Before Using the Product
CPS-PWD-30AW24-01
1
1.
Before Using the Product
This chapter provides necessary information before using the product.
About the Unit
This product is an optional power supply unit for the following.
When using with non-CONTEC equipment, please refer to the maker website for the basic features data
and guidance of KH series regarding the specification.
(https://www.cosel.co.jp/en/products/sub01-26.html)
CPS-PWD-30AW24-01
CONPROSYS Series : CPS-MCS341 Series etc.
Specifications
Requirement
Description
Power supply space
Rated input voltage 100 to 240VAC, 50 to 60Hz
Permissible input voltage
*
85 to 264VAC, 50 to 60Hz
Input current
0.55A typ (115VAC), 0.35A typ (230VAC)
Rated output voltage 24VDC
Rated output current 1.3A (Max.)
Isolation
3000VAC 1minute 50M
(500VDC) (At room temperature)
2000VAC 1minute 50MΩ (500VDC) (At room temperature)
500VAC 1minute 50MΩ(500VDC) (At room temperature)
Environmental specs
Temperature
Operating : -20 to +70°C, non operating : - 30 to + 85°C
Humidity
Operating : 20 to 90%RH (No condensation)
Non operating : 20 to 90%RH (No condensation)
Floating dust particles Not to be excessive
Corrosive gases
None
Vibration resistance
10 to 55Hz / 2.0G
Construction
Length of DC cable (mm) 200 (not include connector)
External dimensions (mm)
22.5(W)×75(D)×90 (H) (not include projection)
Weight
Main body : 165g Max.
Longevity
7years (temperature 50°C, Input 100VAC, Output 0.9A)
* The derating is required. Please see chapter 3.Function Description for more details.
1 Before Using the Product
2
CPS-PWD-30AW24-01
2 Physical Dimensions and Component Identification
CPS-PWD-30AW24-01
3
2. Physical Dimensions and Component Identification
Physical Dimensions
Figure 2.1 Physical dimensions
Interface
Table 2.1 Interface (Power supply unit)
Type
CPS-PWD-30AW24-01
Pin Number 1 2 3 4 5
Signal name
AC
GND
100-
240VAC
PE +24VDC DC GND
Table 2.2 Connector (DC cable)
6.6
9.3
8.3
10.9
6.6
9.3
60.1
47.5
20
7.45
22.5
11.25
5-M3.5
94.510max
75
90
84
(40.5)
230
200
6.6(Max.)
3.7(Min)
4
5
2
1
3
Connector Model MC 1,5/3-ST-3,5(PHOENIX CONTACT)
Pin No 1 2 3
Signal
name
+24V GND FG
1
2 3
2 Physical Dimensions and Component Identification
4
CPS-PWD-30AW24-01
Assembly Layout
Terminal tightening torque : 10KgFcm
* When you use the our optional AC cable (IPC-ACCODE3).
Figure 2.2 Assembly drawing
Red
Black
Green
BlackWhite
Green
Black
Red
Black
3 Function Description
CPS-PWD-30AW24-01
5
3.
Function Description
The Range of the Input Voltage
If the input voltage varies, it might excess the accuracy of the voltage regulator.
Contact us for details.
This unit is capable of coping with instant input voltage dip. (Derating is required.)
- Output range up to : 30W
- Input : AC50V or DC70V
- Duty : 1s/30s
* Never operate for more than a second or longer. The unit can de damaged.
-Usable between AC85 and AC264V.
The approval of safety standards is 100AC - 240VAC (50/60Hz)” for the rated input
voltage range.
If input value doesn’t fall within above range, a unit may not operate in accordance with
specifi cations and/or start hunting or operate protection circuit or fail.
If you need to apply a square waveform input voltage, which iscommonly used in UPS and
inverters, please contact us.
Inrush Currents
This unit contains rush current suppression circuit.
If you are to use a switch, make sure it withstands inrush currents.
As a power thermistor is used for inrush current suppression, be sure the unit is cool enough
when restarting input soon after turning on the power.
Output Voltage Adjustment Range
To increase an output voltage, turn a built-in potentiometer clockwise.
To decrease the output voltage, turn it counterclockwise.
3 Function Description
6
CPS-PWD-30AW24-01
Dielectric Resistance - Insulation Reduction
When testing a voltage resistance for such as acceptance inspections, increase the volume
gradually. When blocking the power, use a dial to decrease gradually as well. Refrain from
conducting a withstand voltage test with a timer since it may drive the excessive apply
voltage when the timer operates.
How to Mount
If install other then standard mounting orientation (A), please fix the power supply for
withstand the impact and vibration.
Figure 3.1 Mounting orientations
3 Function Description
CPS-PWD-30AW24-01
7
When you mount a power supply on a DIN rail, have the area marked A catch one side of the rail and
push the unit to the direction of B. To remove the power supply from the rail, either push down the area
marked C or insert a tool such as driver to the area marked D and pull the unit apart from the rail. When
you couldn’t remove the unit easily, push down the area marked C while lightly pushing the unit to the
direction of E.
Figure 3.2. Installation method
Derating
Derating by input voltage
Figure 3.3. below shows derating curve by input voltage.
Figure 3.3 Input voltage derating curve
3 Function Description
8
CPS-PWD-30AW24-01
Derating by operating ambient temperature
The operative ambient temperature as different by input voltage. Derating curve is shown below.
In the hatched area, the specification of Ripple, Ripple Noise is different from other area.
Derating Curve (Convection)
Figure 3.4 Derating curve depend on ambient temperature
Figure 3.5 Derating curve depend on ambient temperature
3 Function Description
CPS-PWD-30AW24-01
9
Figure 3.6 Derating curve depend on ambient temperature
3 Function Description
10
CPS-PWD-30AW24-01
Expected Lifetime
Expected Lifetime
Table 3.1 Expected lifetime
3 Function Description
CPS-PWD-30AW24-01
11
Applicable Electric Cable
Table 3.2 Applicable Wire
Remarks
While turning on the electricity, and for a while after turning off, please don’t touch the inside of a
power supply because there are some hot parts in that.
When a mass capacitor is connected with the output terminal (load side), the output might become the
stop or an unstable operation. Please contact us for details when you connect the capacitor.
3 Function Description
12
CPS-PWD-30AW24-01
4 List of Optional Products
CPS-PWD-30AW24-01
13
4.
List of Optional Products
AC power cable
- IPC-ACCODE3 : AC cable with 3-round-end terminal
(Length : 2 meters, Rating : 7A 125V)
* Visit the Contec website regarding information on the optional products
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Contec CPS-PWD-30AW24-01 Owner's manual

Type
Owner's manual

Contec CPS-PWD-30AW24-01 is a 24VDC AC-DC Converter with an output voltage adjustment range of 22.4 to 28VDC and an inrush current of less than 100A. It is an optional power supply unit for CONPROSYS Series such as CPS-MCS341 series and requires an AC cable (IPC-ACCODE3) which is not included in the product package.

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