Sanyo VPC-S6, VPC-S6GX, VPC-S6U User manual

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SERVICE MANUAL
Digital Camera
VPC-S6U
(Product Code : 168 028 01)
(U.S.A.)
(Canada)
Contents
1. OUTLINE OF CIRCUIT DESCRIPTION .................... 3
2. DISASSEMBLY ........................................................ 11
3. ELECTRICAL ADJUSTMENT .................................. 16
4. USB STORAGE INFORMATION
REGISTRATION ...................................................... 21
5. TROUBLESHOOTING GUIDE................................. 22
6. PARTS LIST............................................................. 24
ELECTRICAL PARTS .............................................. 24
ACCESSORIES & PACKING MATERIALS ............. 27
CABINET & CHASSIS PARTS 1 ............................. 28
CABINET & CHASSIS PARTS 2 ............................. 30
CIRCUIT DIAGRAMS &
PRINTED WIRING BOARDS ...................................... C1
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the part
designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
CAUTION : Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Discard used batteries according to the manufacturer’s instructions.
NOTE : 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.
Design and specification are subject to change without notice.
SX813/U, EX, GX
REFERENCE No. SM5310630
FILE NO.
PRODUCT SAFETY NOTICE
VPC-S6
(Product Code : 168 028 02)
(Europe)
(South America)
(China)
(Australia)
(Korea)
(Taiwan)
(General)
VPC-S6GX
(Product Code : 168 028 03)
(Southeast Asia)
(Middle East)
(Hong Kong)
WARNING
This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrrying out
repair work.
– 2 –
WARNING
Do not use solder containing lead.
This product has been manufactured using lead-free solder in
order to help preserve the environment.
Because of this, be sure to use lead-free solder when carrying
out repair work, and never use solder containing lead.
Lead-free solder has a melting point that is 30 - 40°C (86 -
104°F) higher than solder containing lead, and moreover it does
not contain lead which attaches easily to other metals. As a
result, it does not melt as easily as solder containing lead, and
soldering will be more difficult even if the temperature of the
soldering iron is increased.
The extra difficulty in soldering means that soldering time will
increase and damage to the components or the circuit board
may easily occur.
Because of this, you should use a soldering iron and solder
that satisfy the following conditions when carrying out repair
work.
Soldering iron
Use a soldering iron which is 70 W or equivalent, and which
lets you adjust the tip temperature up to 450°C (842°F). It
should also have as good temperature recovery characteris-
tics as possible.
Set the temperature to 350°C (662°F) or less for chip compo-
nents, to 380°C (716°F) for lead wires and similar, and to 420°C
(788°F) when installing and removing shield plates.
The tip of the soldering iron should have a C-cut shape or a
driver shape so that it can contact the circuit board as flat or in
a line as much as possible.
Solder
Use solder with the metal content and composition ratio by
weight given in the table below. Do not use solders which do
not meet these conditions.
Lead-free solder is available for purchase as a service tool.
Use the following part number when ordering:
Part name: Lead-free solder with resin (0.5 mm dia., 500 g)
Part number: VJ8-0270
Metal content
Tin (Sn) Silver (Ag)
Copper (Cu)
Composition
ratio by weight
96.5 %
3.0 %
0.5 %
Note:
If replacing existing solder containing lead with lead-free sol-
der in the soldered parts of products that have been manufac-
tured up until now, remove all of the existing solder at those
parts before applying the lead-free solder.
– 3 –
Fig. 1-1.Optical Black Location (Top View)
Pin No.
Symbol Pin Description
Waveform
Voltag e
Table 1-1. CCD Pin Description
When sensor read-out
Fig. 1-2. CCD Block Diagram
1. OUTLINE OF CIRCUIT DESCRIPTION
1-1. CCD CIRCUIT DESCRIPTION
1. IC Configuration
The CCD peripheral circuit block basically consists of the fol-
lowing ICs.
IC903 (MN39830PMJAA) CCD imager
IC901 (AN20112A) V driver
IC905 (AD9948AKCP) CDS, AGC, A/D converter,
H driver
2. IC903 (CCD)
[Structure]
Interline type CCD image sensor
Optical size 1/2.5 type format
Effective pixels 2864 (H) X 2160 (V)
Pixels in total 2934 (H) X 2171 (V)
Optical black
Horizontal (H) direction: Front 12 pixels, Rear 58 pixels
Vertical (V) direction: Front 6 pixels, Rear 5 pixels
Dummy bit number Horizontal : 28 Vertical :7
1, 23, 24
4, 7, 8, 9, 11
5, 6, 10
14
V
3B, V3A, V1
V4, V3L, V3R,
V2, V1S
Vertical register transfer clock
Vertical register transfer clock
Signal output
-6.0 V, 0 V, 12 V
Aprox. 12 V
Vertical register transfer clock
VO
V
6, V5R , V5L
-6.0 V, 0 V
-6.0 V, 0 V
GND
Reset gate clock
GND
Circuit power
DC
12 V
GND 0 V
4.5 V, 7.8 V
ØRG
13
16
12, 15
VDD
DC
Protection transister bias
-6.0 V
PT
DC
H
L, H1
Horizontal register transfer clock
Substrate clock
DC
SUB
0 V, 3.3 V
17
19
20, 21
H
2
Horizontal register transfer clock
0 V, 3.3 V
22
2, 3
V
5B, V5A Vertical register transfer clock
Substrate controlSUB SW
18
0, 3.3 V (When importing all
picture element: 3.3 V)
-6.0 V, 0 V, 12 V
Aprox. 6 V
(Different from every CCD)
Pin 1
5
6
58
12
H
V
Pin 13
21
22
16
20
ø
RG
ø
HL
ø
H1
ø
H2
13
VDD
14
VO
15
GND
8
7
ø
V3L
1
2
3
4
5
6
ø
V3A
ø
V3B
ø
V4
ø
V5A
ø
V5B
ø
V6
9
ø
V2
10
ø
V1
11
ø
V1S
ø
V3R
12
GND
23
ø
V5R
24
ø
V5L
17
PT
18
SUBSW
19
ø
Vsub
Photo diode
Output part
Vertical shift register
Horizontal shift register
4
Fig. 1-3. IC901 Block Diagram
3. Part of IC905 (H Driver) and IC901 (V Driver)
An H driver (part of IC905) and V driver (IC901) are neces-
sary in order to generate the clocks (vertical transfer clock,
horizontal transfer clock and electronic shutter clock) which
driver the CCD.
IC905 has the generation of horizontal transfer clock and the
function of H driver, and is an inverter IC which drives the
horizontal CCDs (H1 and H2). In addition the XV1-XV6 sig-
nals which are output from IC101 are vertical transfer clocks,
and the XSG signal is superimposed onto XV1, XV3 and XV5
at IC901 in order to generate a ternary pulse. In addition, the
XSUB signal which is output from IC101 is used as the sweep
pulse for the electronic shutter, and the RG signal which is
output from IC905 is the reset gate clock.
Fig. 1-4. IC905 Block Diagram
4. IC905 (H Driver, CDS, AGC and A/D converter)
IC905 contains the functions of H driver, CDS, AGC and A/D
converter. As horizontal clock driver for CCD image sensor,
HØ1 (A and B) and HØ2 (A and B) are generated inside, and
output to CCD.
The video signal which is output from the CCD is input to pins
(27) of IC905. There are sampling hold blocks generated from
the SHP and SHD pulses, and it is here that CDS (correlated
double sampling) is carried out.
After passing through the CDS circuit, the signal passes
through the AGC amplifier (VGA: Variable Gain Amplifier). It
is A/D converted internally into a 10-bit signal, and is then
input to ASIC (IC101). The gain of the VGA amplifier is con-
trolled by pin (31)-(33) serial signal which is output from ASIC
(IC101).
1
3
32
33
31
30
37
38
35
36
34
42
43
44
39
40
41
4
26
13
14
12
11
SUBCNT
VDC
CH1
V1
V6
V4
V5R
V5L
V3R
V3L
V1S
CH5
V5
CH3
CH4
V3
CH2
GND
VH
OV3B
OV3A
OV5B
OV5A
Level
conversion
29
V2
2
SUB
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
Level
conversion
28
RESET
20
OV1
8
VM
21OV6
23OV4
24OV2
27
VL
10
OSUB
9
VMSUB
5
VL
2-level
2-level
2-level
3-level
25
19
17
15
18
VM
OV1S
OV3L
OV3R
OV5L
7
16
OV5R
VHH
6
VH
2-level
2-level
2-level
2-level
2-level
3-level
3-level
3-level
3-level
3-level
CCDIN
RG
H1-H4
VD
HD
SDATA
SCK
SL
CLI
HBLK
CLP/PBLK
DOUT
REFB
REFT
PRECISION
TIMING
CORE
SYNC
GENERATOR
PxGA
VGA
10-BIT
ADC
10
6~42 dB
VREF
CLAMP
INTERNAL
REGISTERS
INTERNAL
CLOCKS
CDS
HORIZONTAL
DRIVERS
4
0~18 dB
AD9948
– 5 –
1-2. CP1 CIRCUIT DESCRIPTION
1. Circuit Description
1-1. Digital clamp
The optical black section of the CCD extracts averaged val-
ues from the subsequent data to make the black level of the
CCD output data uniform for each line. The optical black sec-
tion of the CCD averaged value for each line is taken as the
sum of the value for the previous line multiplied by the coeffi-
cient k and the value for the current line multiplied by the
coefficient (k-1).
1-2. Signal processor
1. γ correction circuit
This circuit performs (gamma) correction in order to maintain
a linear relationship between the light input to the camera
and the light output from the picture screen.
2. Color generation circuit
This circuit converts the CCD data into RGB signals.
3. Matrix circuit
This circuit generates the Y signals, R-Y signals and B-Y sig-
nals from the RGB signals.
4. Horizontal and vertical aperture circuit
This circuit is used gemerate the aperture signal.
1-3. AE/AWB and AF computing circuit
The AE/AWB carries out computation based on a 256-seg-
ment screen, and the AF carries out computations based on
a 11-segment screen.
1-4. SDRAM controller
This circuit outputs address, RAS, CAS and AS data for con-
trolling the SDRAM. It also refreshes the SDRAM.
1-5. Communication control
1. SIO
This is the interface for the 8-bit microprocessor.
2. PIO/PWM/SIO for LCD
8-bit parallel input and output makes it possible to switch be-
tween individual input/output and PWM input/output. It is pre-
pared for 16-bit parallel output.
1-6. TG/SG
Timing generated for 6 million pixel CCD control.
1-7. Digital encorder
It generates chroma signal from color difference signal.
1-8. JPEG encorder and decorder
It is compressed and elongated the data by JPEG system.
2. Outline of Operation
When the shutter opens, the reset signals and the serial sig-
nals (“take a picture” commands) from the 8-bit microproces-
sor are input to ASIC (IC101) and operation starts. When the
TG/SG drives the CCD, picture data passes through the A/D
and CDS, and is then input to the ASIC as 12-bit data. The
AF, AE, AWB, shutter, and AGC value are computed from this
data, and three exposures are made to obtain the optimum
picture. The data which has already been stored in the SDRAM
is read by the CPU and color generation is carried out. Each
pixel is interpolated from the surrounding data as being ei-
ther R, G and B primary color data to produce R, G and B
data. At this time, correction of the lens distortion which is a
characteristic of wide-angle lenses is carried out. After AWB
and γ processing are carried out, a matrix is generated and
aperture correction is carried out for the Y signal, and the
data is then compressed by the JPEG method by (JPEG) and
is then written to card memory (SD card).
When the data is to be output to an external device, it is taken
data from the memory and output via the USB. When played
back on the LCD and monitor, data is transferred from memery
to the SDRAM, and the data elongated by JPEG decorder is
displayed over the SDRAM display area.
3. LCD Block
LCD block is in the CP1 board, and it is constructed by VCOM
generation circuit etc. The video signal from the ASIC are 8-
bit digital signal, and input to LCD directly. It is converted into
RGB signals at driver circuit in the LCD.
The VCOM (common polar voltage: AC) and the R, G and B
signals becomes greater, the display becomes darker; if the
difference in potential is smaller, the element opens and the
LCD become brighter. And also the timing pulse except the
video signal is input to LCD directly from ASIC.
4. Lens drive block
4-1. Shutter drive
The shutter drive signal (SIN1 and SIN2) which is output from
the ASIC is drived the shutter constant level driver (IC951),
and then shutter is opened and closed.
4-2. Iris drive
The iris stepping motor drive signals (IIN1 and IIN2) which
are output from the ASIC (IC101) are used to drive by the
motor driver (IC951).
4-3. Focus drive
The focus stepping motor drive signals (FIN1, FIN2, FIN3 and
FIN4) which are output from the ASIC (IC101) are used to
drive by the motor driver (IC951). Detection of the standard
focusing positions is carried out by means of the
photointerruptor (AFPI) inside the lens block.
4-4. Zoom drive
The zoom DC motor drive signals (ZIN1 and ZIN2) which are
output from the ASIC (IC101) are used to drive by the motor
driver (IC951). Detection of the zoom positions is carried out
by means of photoreflector (ZMPI) inside the lens block.
– 6 –
1-3. PWA POWER CIRCUIT DESCRIPTION
1. Outline
This is the main power circuit, and is comprised of the follow-
ing blocks.
Switching controller (IC501)
Analog system power output (L5001, Q5001)
5 V power output (L5014, Q5008)
Digital 3.25 V power output (L5006)
Digital 1.2 V power output (L5007)
LCD 15 V system power output (L5005, Q5004)
Backlight power output (L5008, Q5009)
Motor system power output (IC531, L5301, Q5301)
2. Switching Controller (IC501)
This is the basic circuit which is necessary for controlling the
power supply for a PWM-type switching regulator, and is pro-
vided with seven built-in channels, only CH1 (digital system
1.2 V), CH2 (digital 3.25 V), CH4 (LCD 15 V system), CH5
(analog system), CH6 (backlight system) and CH7 (5 V sys-
tem) are used. Feedback from digital system 1.2 V (D) (CH1),
3.25 V (D) (CH2), LCD 15 V system (CH4), analog system
(CH5), backlight system (CH6) and 5 V system (CH7) power
supply outputs are received, and the PWM duty is varied so
that each one is maintained at the correct voltage setting level.
Feedback for the backlight power (CH6) is provided to the
both ends voltage of registance so that regular current can
be controlled to be current that was setting.
2-1. Short-circuit protection circuit
If output is short-circuited for the length of time determined
by internal fixing of IC501 , all output is turned off. The control
signal (P ON) are recontrolled to restore output.
3. Analog System Power Output
+12 V (A), +3.45 V (A) and -6.0 V (A) are output. Feedback for
the +12 V (A) is provided to the switching controller (Pin (4) of
IC501) so that PWM control can be carried out.
4. Digital 3.25 V Power Output
VDD3 is output. Feedback for the VDD3 is provided to the
swiching controller (Pin (54) of IC501) so that PWM control
can be carried out.
5. Digital 1.2 V Power Output
VDD1.2 is output. Feedback for the VDD1.2 is provided to the
switching controller (Pin (52) of IC501) so that PWM control
to be carried out.
6. 5 V System Power Output
5 V is output. Feedback for the 5 V output is provided to the
switching controller (Pin (9) of IC501) so that PWM control to
be carried out.
7. LCD System Power Output
+15 V (L) is output. Feedback for the +15 V (L) is provided to
the switching controller (Pin (2) of IC501) so that PWM con-
trol to be carried out.
8. Backlight Power Output
Regular current is being transmitted to LED for LCD back-
light. Feedback for the both ends voltage of registance that is
being positioned to in series LED are provided to the switch-
ing controller (Pin (6) of IC501) so that PWM control to be
carried out.
9. Motor System Power Output
3.6 V is output. Feedback for the 3.6 V output is sent to pin (1)
of IC531 for PWM control to be carried out.
– 7 –
1-4. STA STROBE CIRCUIT DESCRIPTION
1. Charging Circuit
When UNREG power is supplied to the charge circuit and the
CHG signal from microprocessor becomes High (3.3 V), the
charging circuit starts operating and the main electorolytic
capacitor is charged with high-voltage direct current.
However, when the CHG signal is Low (0 V), the charging
circuit does not operate.
1-1. Charging switch
The CHG signal becomes High, Q5406 becomes ON and the
charging circuit starts operating.
1-2. Power supply filter
C5406 constitutes the power supply filter. They smooth out
ripples in the current which accompany the switching of the
oscillation transformer.
1-3. Oscillation circuit
This circuit generates an AC voltage (pulse) in order to in-
crease the UNREG power supply voltage when drops in cur-
rent occur. This circuit generates a drive pulse with a frequency
of approximately 50-100 kHz. Because self-excited light omis-
sion is used, the oscillation frequency changes according to
the drive conditions.
1-4. Oscillation transformer
The low-voltage alternating current which is generated by the
oscillation control circuit is converted to a high-voltage alter-
nating current by the oscillation transformer.
1-5. Rectifier circuit
The high-voltage alternating current which is generated at
the secondary side of T5401 is rectified to produce a high-
voltage direct current and is accumulated at electrolytic ca-
pacitor C5412.
1-6. Voltage monitoring circuit
This circuit is used to maintain the voltage accumulated at
C5412 at a constance level.
After the charging voltage is divided and converted to a lower
voltage by R5405 and R5406, it is output as the monitoring
voltage VMONIT. When VMONIT voltage reaches a specified
level, the CHG signal is switched to Low and charging is in-
terrupted.
2. Light Emission Circuit
When FLCLT signals are input from the ASIC expansion port,
the stroboscope emits light.
2-1. Emission control circuit
When the FLCLT signal is input to Hi at the emission control
circuit, Q5409 switches on and preparation is made to the
light emitting. Moreover, when a FLCLT signal becomes Lo,
the stroboscope stops emitting light.
2-2. Trigger circuit
The Q5409 is turned ON by the FLCLT signal and light emis-
sion preparation is preformed. Simultaneously, high voltage
pulses of several kV are emitted from the trigger coil and ap-
plied to the light emitter.
2-3. Light emitting element
When the high-voltage pulse form the trigger circuit is ap-
plied to the light emitting part, currnet flows to the light emit-
ting element and light is emitted.
Beware of electric shocks.
– 8 –
1-5. SYA CIRCUIT DESCRIPTION
1. Configuration and Functions
For the overall configuration of the SYA block, refer to the block diagram. The SYA block centers around a 8-bit microprocessor
(IC301), and controls camera system condition (mode).
The 8-bit microprocessor handles the following functions.
1. Operation key input, 2. Clock control and backup, 3. Power ON/OFF, 4. Storobe charge control, 5. Signal input and output for
zoom and lens control.
See next page
Pin
Signal
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
24
26
27
28
29
30
31
32
33
34
35
36
37
39
41
38
40
MRST
BUCKUP CTL
SCAN IN1
SCAN OUT0
SCAN OUT1
SCAN OUT2
COMREQ
HOT LINE
BL ON
LCD ON
P ON
CHG ON
ZSREQ
TSEN PULSE
LCD PWM
VF LED
RxD6
TxD6
SO
AVSS
BATTERY
T. SEN VOUT
AV JACK
ZUSBDET
ZDC IN
CARD
SCAN OUT3
PLLEN
SCAN IN0
SCAN IN2
SCAN IN3
BATT OFF
AVREF ON
SELF PRG
RESET
XCOUT
I/O
O
O
I
O
O
O
I
I
O
O
O
O
I
O
I
O
O
O
O
-
I
I
I
I
I
I
O
O
I
I
I
I
O
O
I
O
Outline
System reset
Backup battery charge control
Key matrix input
Key matrix output
Key matrix output
Key matrix output
Command request
Direct-coupled line to ASIC
Backlight ON/OFF
D/D converter (LCD system) ON/OFF signal
D/D converter (digital system) ON/OFF signal 3
Strobe charge control
SREQ
Touch sensor pulse output
-
VF LED (L= lighting)
UART receiving for writing
UART transmission for writing
GND
Battery voltage detection
Touch sensor voltage input
AV jack detection
USB connector detection
External power detection
SD card detection
Keymatrix output
PLL oscillation ON/OFF
Keymatrix input
Keymatrix input
Keymatrix input
Battery OFF detection signal input
AD VREF ON/OFF signal
Writing control
Reset input
Clock oscillation terminal for clock
Serial data output
10
LCD ON3
O
D/D converter (LCD system) ON/OFF signal 3
21 SI
O
Serial data input
22 SCK
O
Serial clock output
23 AVREF
I
Analog standard voltage input terminal
25 VMONIT
I
Main condensor charge voltage detection
– 9 –
Table 5-2. Key Operation
3. Key Operaiton
For details of the key operation, refer to the instruction manual.
Table 5-1. 8-bit Microprocessor Port Specification
1
2
0
1
2
3
SCAN
OUT
SCAN
IN
-
UP
SET
MENU
PW_ON
-
LEFT
S1
DOWN
RIGHT
0
43
FLMDO O Microprocessor Port
44
XOUT
O
Main clock oscillation terminal (not used)
42
XCIN I
Clock oscillation terminal for clock (32.768 kHz)
Fig. 5-1 Internal Bus Communication System
2. Internal Communication Bus
The SYA block carries out overall control of camera operation by detecting the input from the keyboard and the condition of the
camera circuits. The 8-bit microprocessor reads the signals from each sensor element as input data and outputs this data to the
camera circuits (ASIC) or to the LCD display device as operation mode setting data. Fig. 5-1 shows the internal communication
between the 8-bit microprocessor and ASIC.
8-bit micro processor ASIC
MRST
HOT LINE
PLLEN
SI
SO
SCK
SREQ
communi-
cation
COMREQ
setting of
external port
-
45
XIN I Main clock oscillation terminal (not used)
46
VREF - Standard voltage
47
VSS - GND
48
VDD I VDD
3
-
TELE
WIDE
PLAY
S2
– 10 –
ASIC,
memory
CCD
8bit
CPU
LCD
MONITOR
Power supply voltage
Power OFF
Playback mode
Shooting mode (OVF)
Shooting
USB connection
1.50 V, 3.25 V
12 V, -6 V
3.45 V
3.2 V
15 V, 5.0 V
OFF
OFF
32KHz
OFF
ON
OFF
8MHz
ON
ON
OFF
8MHz
ON
OFF
OFF
8MHz
OFF
ON
ON
8MHz
ON
ON
OFF
8MHz
OFF
Table 5-3. Power supply control
Shooting mode (LCD)
4. Power Supply Control
The 8-bit microprocessor controls the power supply for the overall system.
The following is a description of how the power supply is turned on and off. When the battery is attached, IC955 is operating and
creating 3.6 V, a regulated 3.2 V voltage is normally input to the 8-bit microprocessor (IC301) by IC302, clock counting and key
scanning is carried out even when the power switch is turned off, so that the camera can start up again.
When the power switch is off, the 8-bit microprocessor halts 8 MHz of the main clock, and operates 32.768 kHz of subclock.
When the battery is removed, the 8-bit microprocessor power switches the lithum secondary battery for memory backup by
IC302, and operates at low consumption. At this condition, the 8-bit microprocessor halts 8 MHz of the main clock, and operates
32.768 kHz clock counting by subclock.
Also, the battery for backup is charged 16 hours from it to be attached.
When the power switch is on, the 8-bit microprocessor starts processing. The 8-bit microprocessor first sets both the PON signal
at pin (12) and the PAON signal (ASIC) to High, and then turn on the power circuit. After PON signal is to High, sets external port
of ASIC after approximately 100 ms. According to setting of this external port, carry out setting of the operating frequency and
oscillation control in the ASIC. Also, it starts communication with ASIC, and confirms the system is operative.
When the through image is operating, set the PAON signal (ASIC) to High and then turn on the CCD. When the through image is
playing, set the PAON signal to Low and then turn off the CCD. When LCD panel turns on, set LCD ON signal at pin (11) and LCD
ON3 signal at pin (10) to High, and then turn on the power. Set BL ON signal at pin (9) to High, and turn on the backlight power.
When the power switch is off, the lens will be stowed, and PON, PAON, LCDON and BLON signals to Low and the power supply
to the whole system is halted. The 8-bit microprocessor halts oscillation of the main clock (8 MHz), and set operation mode of
clock ocillation.
– 11 –
1
2, 5
4
3
6
7
8
9
10
11
12
13
14
15
a
b
c
8
7
2. DISASSEMBLY
2-1. REMOVAL OF CABI BACK
1. Two screws 1.7 x 6
2. Open the cover battery.
3. Screw 1.7 x 4
4. Cabinet bottom
5. Cover battery
6. Stand
7. Three screws 1.7 x 4
8. Two screws 1.7 x 3
9. Cabi back
10. Screw 1.7 x 4
11. Screw 1.7 x 4
12. Screw 1.7 x 3
13. Screw 1.7 x 2
14. Cabinet top & Cabi front
15. FPC
NOTE: Discharge a strobe capacitor
with the discharge jig (VJ8-0188) for
electric shock prevention.
When assembling,
tighten the screws order.
a b c
12
1
2
3
4
5
6
6
7
8
9
10
11
2-2. REMOVAL OF LCD
1. Spacer under monitor
2. LCD
3. Remove the solder.
4. FPC
5. Two screws 1.4 x 3.5
6. Two screws 1.7 x 4
7. FPC
8. Holder monitor
9. Screw 1.7 x 2
10. Spring earth CP1
11. Unit, sw FPC
13
B
B
B
B
A
A
B
C
D
D
B
BC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
a
b
c
2-3. REMOVAL OF CP1 BOARD AND LENS ASSEMBLY
1. Remove the solder.
2. Buzzer
3. Remove the solder.
4. Remove the solder.
5. Spacer trigger
6. Remove the solder.
7. Remove the solder.
8. Screw 1.7 x 4
When assembling,
tighten the screws order.
a b c
9. CP1 board
10. Remove the solder.
11. Condensor
12. FPC
13. Three screws 1.4 x 3.5
14. Lens assembly
15. Assy flash
16. Spacer battery
17. Two screws 1.7 x 3
18. Holder strap
19. Dec self LED
20. Spacer fuse
21. Remove the solder.
22. Assy, wire batt +
23. Terminal batt A
24. Holder chassis
14
1
2
3
4
5
6
7
8
9
10
11
12
2-4. REMOVAL OF CABI FRONT AND TB1 BOARD
1. Three screws 1.7 x 3
2. Cabinet top
3. Cabi front
4. Spacer flash
5. Screw 1.7 x 2.5
6. Shield tape TB1
7. Screw 1.7 x 2.5
8. TB1 board
9. Spring shutter
10. Dec top LED
11. Button shutter
12. Button power
15
2-5. BOARD LOCATION
CP1 board
TB1 board
– 16 –
3. ELECTRICAL ADJUSTMENT
3-1. Table for Servicing Tools
Note: J-1 Pattern box (color viewer) is 100 - 110 VAC only.
3-2. Equipment
1. Oscilloscope
2. Digital voltmeter
3. AC adaptor
4. PC (IBM R -compatible PC, Pentium processor, Window
98 or Me or 2000 or XP)
3-3. Adjustment Items and Order
1. IC501 Oscillation Frequency Adjustment
2. Lens Adjustment
3. AWB Adjustment
4. CCD White Point Defect Detect Adjustment
5. CCD Black Point And White Point Defect Detect Adjust-
ment In Lighted
6. LCD Panel Adjustment
6-1. LCD VcomPP Adjustment
6-2. LCD VcomDC Adjustment
Note: Item 2-5 adjustments should be carried out in sequence.
3-4. Setup
1. System requirements
Windows 98 or Me or 2000 or XP
IBM R -compatible PC with pentium processor
CD-ROM drive
3.5-inch high-density diskette drive
USB port
40 MB RAM
Hard disk drive with at least 15 MB available
VGA or SVGA monitor with at least 256-color display
2. Installing calibration software
1. Insert the calibration software installation diskette into your
diskette drive.
2. Open the explorer.
3. Copy the DscCalDI_150 folder on the floppy disk in the FD
drive to a folder on the hard disk.
3. Installing USB driver
Install the USB driver with camera or connection kit for PC.
4. Pattern box (color viewer)
Turn on the switch and wait for 30 minutes for aging to take
place before using Color Pure. It is used after adjusting the
chroma meter (VJ8-0192) adjust color temperature to 3100 ±
20 K and luminosity to 900 ± 20 cd/m
2
. Be careful of handling
the lump and its circumference are high temperature during
use and after power off for a while.
5. Computer screen during adjustment
3-5. Connecting the camera to the computer
1. Line up the arrow on the cable connector with the notch on
the camera's USB port. Insert the connector.
2. Locate a USB port on your computer.
3. Insert the AC adaptor’s cable to DC jack.
4. If “USB CONNECTION” is displayed, choose the “CARD
READER”, and press the SET button.
Ref. No.
Name
Part code
J-1
J-2
J-3
VJ8-0190
VJ8-0263
Pattern box (color viewer)
Calibration software
J-4
Number
1
1
1
Chroma meter
VJ8-0192
1
Spare lump
VJ8-0191
J-5
J-1 J-2
J-3
J-4
J-5
1
Discharge jig
VJ8-0188
J-6
1
Collimator
VJ8-0260
Firmware
Image
AWB
Focus
UV Matrix
R Bright
RGB Offset
Tint
B Bright
Gain
Phase
LCD
Calibration
Upload
PAF Cal.
LCD Type
H AFC Test
VCOMDC
VCOMPP
Cal Data
Cal Mode
OK
OK
EVF
USB storage
Get
Set
VID
Set
PID
Set
Serial
Set
Rev.
Set
Setting
Language
Video Mode
VCO
Factory Code
Hall Cal.
Backrush pulse :
Set
Get
17
3-7. Adjust Specifications
[CP1 board (Side B)]
Note:
1. Frequency adjustment is necessary to repair in the CP1
board and replace the parts.
Preparation:
1. Remove the cabinet front. You can see VR501 and CL501
in the CP1 board.
2. Insert the SD card.
3. Turn on the power switch, and set the camera mode.
1. IC501 Oscillation Frequency Adjustment
Adjustment method:
1. Adjust with VR501 to 504.4 ± 1 kHz.
2. Lens Adjustment
Preparation:
POWER switch: ON
If using a ready-made collimator, set to infinity.
Note:
Do not vibrate during the adjustment.
Adjustment method:
1. Set the camera 0 cm from the collimator. (Do not enter any
light.)
2. Set the camera so that it becomes center of the screen in
the collimator.
3. Double-click on the DscCalDi.exe.
4. Click the Focus, and click the Yes.
5. Lens adjustment value will appear on the screen.
6. Click the OK.
Measuring Point
ADJ. Location
Measuring Equipment
ADJ. Value
CL501
Frequency counter
VR501
504.4 ± 1 kHz
Camera
Collimator
COMPL PWB CP-1
(636 090 4156)
IC501
Oscillation
Frequency
Adjustment
Lens
Adjust-
ment
AWB
Adjust-
ment
CCD White
Point
Defect
Detect
Adjustment
CCD Black
Point And
White Point
Defect Detect
Adjustment
In Lighted
Factory
Cord
Setting
USB
storage
information
registration
Language
Setting
COMPL PWB TB-1
(636 090 4170)
LENS ASSY
(645 080 7671)
3-6. The adjustment item which in necessary in part exchange
Reset
Setting
VR501
CL501
CL404
CL402
LCD
VcomPP
Adjust-
ment
LCD
VcomDC
Adjust-
ment
18
Adjustment value determination is effectuated using below val-
ues.
The adjustment values fulfill the conditions below, they are de-
termined as within specifications.
Adjustment value determination
AF_WIDE: focus adjustment value W (100 ~ +112)
AF_MID1: focus adjustment value M1 (45 ~ +112)
AF_MID2: focus adjustment value M2 (45 ~ +112)
AF_MID3: focus adjustment value M3 (45 ~ +112)
AF_MID4: focus adjustment value M4 (45 ~ +112)
AF_TELE: focus adjustment value T (26 ~ +112)
Adjustment values other than the above are irrelevant.
3. AWB Adjustment
Preparation:
POWER switch: ON
Adjusting method:
1. When setting the camera in place, set it to an angle so that
nothing appears in any part of the color viewer except the
white section. (Do not enter any light.)
2. Double-click on the DscCalDi.exe.
3. Click the AWB, and click the Yes.
4. AWB adjustment value will appear on the screen.
5. Click the OK.
Adjustment value determination is effectuated using the "AGC",
CHECK", CHECK_FS and "MS" values.
If AGC=a1, a2, a3, a4, a5, CHECK=wc0, wc1, wc2,
CHECK_FS = wfc0, wfc1, wfc2 and MS=ms1, ms2, the ad-
justment values fulfill the conditions below, they are determined
as within specifications.
Adjustment value determination
a1<1023, a2<1023, a3<1023, a4<1023, a5<1023
wc0=128 ± 2, wc1=128 ± 2, wc2=130 ± 40
wfc0=128 ± 2, wfc1=128 ± 2, wfc2=130 ± 40
1200<=ms1<=3500
1200<=ms2<=3600
Adjustment values other than the above are irrelevant.
4. CCD White Point Defect Detect Adjustment
Preparation:
POWER switch: ON
Adjustment method:
1. Double-click on the DscCalDi.exe.
2. Select CCD Defect on the LCD Test, and click the Ye s .
3. After the adjustment is completed, OK will display.
4. Click the OK.
Camera
Pattern box
(color viewer)
DscCalDi x
OK
Focus Result
ZOOM_BACKRUSH: 17
AF_WIDE: 24
AF_MID1: 20
AF_MID2: 26
AF_MID3: 34
AF_MID4: 47
AF_TELE: 56
ZOOM_WIDE: 2006
ZOOM_MID1: 2161
ZOOM_MID2: 2316
ZOOM_MID3: 2470
ZOOM_MID4: 2625
ZOOM_TELE: 2766
!
Dsc Calibration x
OK
AWB Result:
1:
AGC=194,363,535,706,872
3F_AGC=0,0
WB=339,514,547
CHECK=127,128,132
WB_FS=342, 513, 536
CHECK_FS=128, 128, 143
MS=2309,2212
0
IRIS=0
Copy
When all of the AWB adjustment screen
is not displayed, use a scroll bar.
19
5. CCD Black Point And White Point Defect Detect
Adjustment In Lighted
Preparation:
POWER switch: ON
Setting of pattern box:
Color temperature: 3100 ± 20 (K)
Luminance: 900 ± 20 (cd/m
2
)
Adjusting method:
1. Set the camera 0 cm from the pattern box. (Do not enter
any light.)
2. Double-click on the DscCalDi.exe.
3. Select CCD Black on the LCD Test, and click the Ye s .
4. After the adjustment is completed, the number of defect
will appear.
6. LCD Panel Adjustment
[CP1 board (Side B)]
6-1. LCD VcomPP Adjustment
Preparation:
POWER switch: ON
Adjusting method:
1. Double-click on the DscCalDi.exe.
2. Select 0 in the LCD VCOMPP.
3. Adjust LCD VCOMPP so that the amplitude of the CL404
waveform is 5.60 V ± 0.1 Vp-p.
6-2. LCD VcomDC Adjustment
Adjusting method:
1. Adjust LCD VCOMDC so that the amplitude of the CL404
waveform is 4.40 V ± 0.05 Vp-p.
VR501
CL501
CL404
CL402
Camera
Pattern box
(color viewer)
CL404 waveform
5.60 V
± 0.1 Vp-p
CL404 waveform
4.40 V
± 0.05 Vp-p
GND
(CL402)
3-8. Factory Code Setting
1. Check the "Factory Code" display within the Setting group.
2. For U.S.A., Canada and NTSC general area
If "FC_SANYO_U" does not appear, click on the " " mark
located on the right of the "Factory Code" display BOX and
select "FC_SANYO_U".
3. For Europe and PAL general area
If "FC_SANYO_EX" does not appear, click on the " " mark
located on the right of the "Factory Code" display BOX and
select "FC_SANYO_EX".
20
3-9. Language Setting
1. Click on the " " mark located on the right of the
"Language" display BOX.
2. Select language. (Default is English.)
3. End "DscCal" and remove the camera before turning the
camera power OFF.
3-10. Reset Setting
Carry out reset settings after replacing CP1 board.
1. Turn on the camera.
2. Press the MENU button.
3. Choose the OPTION.
4. Choose the RESET SETTINGS, and press the SET button.
5. Select Yes, and press the SET button.
3-11. The Compulsive boot starting method
1. Keep MENU button and SET button depressed while switch-
ing on the power.
2. Connect the camera and the computer with USB cable.
3-12. Firmware uploading procedure
1. Uploading the firmware should be carried out if the version
number (COMPL PWB XX-X) on the replacement circuit
board is lower than the version of the distributed firmware.
For XX-X, enter the name of the circuit board containing the
firmware.
2. The firmware is distributed by e-mail in self-extracting archive
format. Change the extension of the distributed file to .EXE
and save it in your preferred folder.
3. When you double-click the saved file, the firmware (binary
file) will be saved in the same folder.
4. The firmware must not be distributed without permission.
1. Overwriting firmware from the SD card
Preparation:
SD card: SD card with firmware rewritten into the root direc-
tory
Data: S813Nxxx.bin (xxx: version)
Overwriting method:
1. Insert the above SD card.
2. Turn on the camera.
3. Press the PLAY button.
4. Press the MENU button. The playback setting screen ap-
pears.
5. Choose the OPTION icon.
6. Choose the FORMAT.
7. Press the left arrow button for 2 seconds. FIRMWARE UP-
DATE will display.
8. Choose YES.
9. Press the SET button. Update is starting.
Note:
Do not turn off the cameras power or remove the SD card
while the firmware is being updated.
The power will turn on automatically after the update is com-
plete.
2. Overwriting firmware from the calibration software
Preparation:
PC with overwriting firmware copied to the preferred folder in
the HD.
Data: S813Nxxx.bin (xxx: version)
Overwriting method:
1. Connect the cameras USB/AV terminal to the computer
USB connector.
2. The USB Connection screen appears on the cameras LCD
monitor. Choose the CARD READER, and press the SET
button.
3. Double-click on the DscCalDi.exe.
4. Click the Firmware.
5. Choose the fimware file to use for overwriting, and click
the Yes.
6. Update is starting. The message will appear, and choose
OK.
7. After the update is complete, disconnect the USB cable
and turn the cameras power off.
Note:
Do not turn off the cameras power while the firmware is be-
ing updated.
3-13. Program data writing to NAND-Memory
Preparation:
SD card: SD card with data written into the root directory
Data: S813Nxxx.bin (xxx: version)
Overwriting method:
1. Insert the above SD card.
2. Turn on the camera.
3. Press the PLAY button.
4. Press the MENU button. The playback setting screen ap-
pears.
5. Choose the OPTION icon.
6. Choose the FORMAT.
7. Press the left arrow button for 2 seconds. FIRMWARE UP-
DATE will display.
8. Choose YES.
9. Press the SET button. Update is starting.
If NAND Verify Error, NAND Source Error, NAND
Checksum Error and NAND Error are displayed, turn off
the camera and carry out overwriting.
Note:
Do not turn off the cameras power or remove the SD card
while the firmware is being updated.
Firmware
Image
AWB
Focus
UV Matrix
R Bright
RGB Offset
Tint
B Bright
Gain
Phase
LCD
Calibration
Upload
PAF Cal.
LCD Type
H AFC Test
VCOMDC
VCOMPP
Cal Data
Cal Mode
OK
OK
EVF
USB storage
Get
Set
VID
Set
PID
Set
Serial
Set
Rev.
Set
Setting
Language
Video Mode
VCO
Factory Code
Hall Cal.
Backrush pulse :
Set
Get
/