Sanyo VPC-E10 User manual

Brand: Sanyo

Model: VPC-E10

Type: User manual

This manual is also suitable for

SERVICE MANUAL

Contents

1. OUTLINE OF CIRCUIT DESCRIPTION ............................... 3

2. DISASSEMBLY ................................................................... 12

3. ELECTRICAL ADJUSTMENT ............................................. 16

4. USB STORAGE INFORMATION REGISTRATION ............ 22

5. TROUBLESHOOTING GUIDE............................................ 23

6. PARTS LIST........................................................................ 24

CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS........... C1

CAUTION : Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the

manufacturer.

Discard used batteries according to the manufacturer’s instructions.

NOTE : 1. Parts order must contain model number, part number, and description.

2. Substitute parts may be supplied as the service parts.

3. N. S. P. : Not available as service parts.

Design and specification are subject to change without notice.

SG216/U, EX, GX, U2, EX2, GX2 (R)

REFERENCE No. SM5310741

FILE NO.

Digital Camera

VPC-E10

(Product Code : 168 143 01)

(U.S.A.) (Canada)

VPC-E10EX

(Product Code : 168 143 02)

(Europe) (U.K.) (South America)

(China) (Australia) (Hong Kong)

(Russia) (Middle East) (Africa)

(General) (Korea) (Taiwan)

RoHS

•This product does not contain any hazardous substances prohibited by the RoHS

Directive.

WARNING

•You are requested to use RoHS compliant parts for maintenance or repair.

•You are requested to use lead-free solder.

(This product has been manufactured using lead-free solder. Be sure to follow the

warning given on page 2 when carrying out repair work.)

VPC-E10GX

(Product Code : 168 143 03)

(South America) (China)

(Australia) (Hong Kong)

(General) (Korea) (Taiwan)

VPC-E10BK

(Product Code : 168 143 04)

(U.S.A.) (Canada)

VPC-E10EXBK

(Product Code : 168 143 05)

(Europe) (U.K.) (South America)

(China) (Australia) (Hong Kong)

(Russia) (Middle East) (Africa)

(General) (Korea) (Taiwan)

VPC-E10GXBK

(Product Code : 168 143 06)

(South America) (China)

(Australia) (Hong Kong)

(General) (Korea) (Taiwan)

– 2 –

WARNING

Do not use solder containing lead.

This product has been manufactured using lead-free solder in

order to help preserve the environment.

Because of this, be sure to use lead-free solder when carrying

out repair work, and never use solder containing lead.

Lead-free solder has a melting point that is 30 - 40°C (86 -

104°F) higher than solder containing lead, and moreover it does

not contain lead which attaches easily to other metals. As a

result, it does not melt as easily as solder containing lead, and

soldering will be more difficult even if the temperature of the

soldering iron is increased.

The extra difficulty in soldering means that soldering time will

increase and damage to the components or the circuit board

may easily occur.

Because of this, you should use a soldering iron and solder

that satisfy the following conditions when carrying out repair

work.

Soldering iron

Use a soldering iron which is 70 W or equivalent, and which

lets you adjust the tip temperature up to 450°C (842°F). It

should also have as good temperature recovery characteris-

tics as possible.

Set the temperature to 350°C (662°F) or less for chip compo-

nents, to 380°C (716°F) for lead wires and similar, and to 420°C

(788°F) when installing and removing shield plates.

The tip of the soldering iron should have a C-cut shape or a

driver shape so that it can contact the circuit board as flat or in

a line as much as possible.

Solder

Use solder with the metal content and composition ratio by

weight given in the table below. Do not use solders which do

not meet these conditions.

Lead-free solder is available for purchase as a service tool.

Use the following part number when ordering:

Part name: Lead-free solder with resin (0.5 mm dia., 500 g)

Part number: VJ8-0270

Metal content

Tin (Sn) Silver (Ag)

Copper (Cu)

Composition

ratio by weight

96.5 %

3.0 %

0.5 %

Note:

If replacing existing solder containing lead with lead-free sol-

der in the soldered parts of products that have been manufac-

tured up until now, remove all of the existing solder at those

parts before applying the lead-free solder.

The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of

special significance to product safety. Should any component designated by a symbol need to be replaced, use only the part

designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.

PRODUCT SAFETY NOTICE

– 3 –

1. OUTLINE OF CIRCUIT DESCRIPTION

1-1. CCD CIRCUIT DESCRIPTION

1. IC Configuration

The CCD peripheral circuit block basically consists of the fol-

lowing ICs.

IC914 (ICX665SQC) CCD imager

IC905 (ADDI7000BCPZRL) CDS, AGC, A/D converter,

H driver

IC901 (LR366877) V driver

2. IC914 (CCD)

Interline type CCD image sensor

Optical size 1/2.3 type

Effective pixels 3264 (H) x 2448 (V)

Pixels in total 3336 (H) x 2484 (V)

Optical black

Horizontal (H) direction: Front 6 pixels, Rear 39 pixels

Vertical (V) direction: Front 12 pixels, Rear 2 pixels

Dummy bit number Horizontal : 14

Fig. 1-1.Optical Black Location (Top View)

Fig. 1-2. CCD Block Diagram

Table 1-1. CCD Pin Description

Pin No.

Symbol

øSUB

øVOG

øLV

VGND

Vø

Vø1B

Vø3A

Vø3B

Pin Description

Substrate clock

Protection transistor bias

Vertical register end stage control clock

Vertical register transfer clock

Vertical - holizontal shift clock

Pixel area GND

Vertical register transfer clock

Vø2

Vertical register transfer clock

Pin No.

Symbol

Vø

Vø6S1

Vø6S2

VOUT

VDD

øRG

AGND

Pin Description

Vertical register transfer clock

Vertical storage control clock 2

Circuit GND

Signal output

Circuit power

Reset gate clock

Circuit GND

NC NC

Vø

Vertical register transfer clock

Vø4

Vertical register transfer clock

Vø5A

Vertical register transfer clock

Vø5B

Vertical register transfer clock

HGND

Horizontal transfer register GND

CSUB

Substrate bias

SUB_CONT

Substrate bias control

30 NC

31 NC NC

33 øLH1

Horizontal register end stage transfer clock

34 øH1 Horizontal register transfer clock

35 øH2 Horizontal register transfer clock

øH3

Horizontal register transfer clock

Pin 1

Pin 20

Vø

ST2 Vertical storage control clock 2

Vø

ST1 Vertical storage control clock 1

Vø

HLD1

Vertical signal hold clock 1

VøHLD2

Vertical signal hold clock 2

– 4 –

Fig. 1-3. IC901 Block Diagram

3. IC905 (H Driver) and IC901 (V Driver)

An H driver and V driver are necessary in order to generate

the clocks (vertical transfer clock, horizontal transfer clock and

electronic shutter clock) which driver the CCD. IC901 is a V

driver, and the XV1-XV15 signals which are output from IC101

are the vertical transfer clocks, and the XSG signal which are

output is superimposed at IC901 in order to generate a ter-

nary pulse. In addition, the XSUB signal which is output from

IC101 is used as the sweep pulse for the electronic shutter. H

driver has inside IC905 and generate H1, H2, H3 and RG

clock at IC905.

4. IC905 (CDS, AGC Circuit and A/D Converter)

The video signal which is output from the CCD is input to pins

(25) of IC905. There are inside the sampling hold block, AGC

block and A/D converter block. Settings of sampling phase

and AGC amplifier is carried out by serial data of pins (32),

(33) and (34). The video signal is converted A/D converter,

and output to LVDS.

Fig. 1-4. IC905 Block Diagram

V11A-V15A,

V18A

V16A-V17A

V16B-V17B

POFD

VH16AX-

VH17AX

V1X-10X

V11X-V15X,

V18X

VH11AX-

VH15AX,

V18AX

V16X-V17X

VH16BX-

VH17BX

V1-V10

MIX

GND

MIX

GND

MIX

GND

OFDX

VL VDD

GND

CCDINP

H1 TO H4

SDATA

SCK

REFB

REFT

PRECISION

TIMING

GENERATOR

TG CORE

VGA

12-BIT

ADC

6~42 dB

VREF

CLAMP

INTERNAL

REGISTERS

INTERNAL

CLOCKS

CDS

HORIZONTAL

DRIVERS

ADDI7000

-3, 0, +3, +6dB

CLI

GP01

3V INPUT

1.8V OUTPUT

LDO

REG

GP02

TCLKP

REDUCED

RANGE

LVDS

OUTPUT

TCLKN

DOUT0P

DOUT0N

DOUT1P

DOUT1N

CCDINM

– 5 –

1-2. CP1 CIRCUIT DESCRIPTION

1. Circuit Description

1-1. Signal processor

1. γ correction circuit

This circuit performs (gamma) correction in order to maintain

a linear relationship between the light input to the camera

and the light output from the picture screen.

2. Color generation circuit

This circuit converts the CCD data into RGB signals.

3. Matrix circuit

This circuit generates the Y signals, R-Y signals and B-Y sig-

nals from the RGB signals.

4. Horizontal and vertical aperture circuit

This circuit is used gemerate the aperture signal.

1-2. AE/AWB and AF computing circuit

The AE/AWB carries out computation based on a 64-seg-

ment screen, and the AF carries out computations based on

a 6-segment screen.

1-3. SDRAM controller

This circuit outputs address, RAS, CAS and AS data for con-

trolling the SDRAM. It also refreshes the SDRAM.

1-4. SIO

This is the interface for the 8-bit microprocessor.

1-5. PIO/PWM/SIO for LCD

8-bit parallel input and output makes it possible to switch be-

tween individual input/output and PWM input/output.

1-6. TG/SG

Timing generated for 10 million pixel CCD control.

1-7. Digital encorder

It generates chroma signal from color difference signal.

2. Outline of Operation

When the shutter opens, the serial signals (“take a picture”

commands) from the 8-bit microprocessor are input and op-

eration starts. When the TG/SG drives the CCD, picture data

passes through the A/D and CDS, and is then input to the

ASIC as 12-bit data.

The AF, AE, AWB, shutter, and AGC value are computed from

this data, and three exposures are made to obtain the opti-

mum picture. The data which has already been stored in the

SDRAM is read by the CPU and color generation is carried

out. At this time, correction of the lens distortion which is a

characteristic of wide-angle lenses is carried out.

After AWB and γ processing are carried out, a matrix is gen-

erated and aperture correction is carried out for the Y signal,

and the data is then compressed by JPEG and is then written

to card memory (SD card).

When the data is to be output to an external device, it is taken

data from the memory and output via the USB. When played

back on the LCD and monitor, data is transferred from memery

to the SDRAM, and the image is then elongated so that it is

displayed over the SDRAM display area.

3. LCD Block

The LCD display circuit is located on the CP1 board, and

consists of components such as a power circuit and VCOM

control circuit.

The signals from the ASIC are 8-bit digital signals, that is

input to the LCD directly. The 8-bit digital signals are con-

verted to RGB signals inside the LCD driver circuit. The LCD

is input signals from ASIC directly to the LCD, and function

such as image quality are controlled.

In addition, the timing pulses for signals other than the video

signals are also input from the ASIC directory to the LCD.

– 6 –

4. Lens drive block

4-1. Zoom drive

The parallel signals (ZIN1 and ZIN2) which are output from

the ASIC (IC101) are used to drive (ZOUT1 and ZOUT2) by

the motor driver IC (IC951), and then used to drive the zoom

DC motor. Detection of the standard zooming positions is car-

ried out by means of signal (ZPROUT) from the photoreflector

by ASIC is detecting inside the lens block. Also, getting of the

zooming positions is carried out by the ASIC (IC101) counting

the signal (ZPIOUT) from the photointerruptor.

4-2. Focus drive

The serial data signals (L_DATA, L_SCLK, L_STB and FCLK)

which are output from the ASIC (IC101) are used to drive

(FOUT1, FOUT2, FOUT3 and FOUT4) by the motor driver IC

(IC951), and are then used to drive the stepping motor for fo-

cusing operation. Detection of the standard focusing positions

is carried out by the ASIC (IC101) detecting the signal (FPIOUT)

from the photointerruptor inside the lens block.

4-3. Iris drive

The serial data signals (L_DATA, L_SCLK and L_STB) which

are output from the ASIC (IC101) are used to drive the shutter

constant (IOUT1 and IOUT2/SOUT1) by the motor driver IC

(IC951), and are then used to drive the iris steps.

4-4. Shutter drive

The shutter drive signals (SIN1/SIN2) which is output from the

ASIC (IC101) is used to drive the shutter constant (IOUT2/

SOUT1 and SOUT2) by the motor driver IC (IC951), and then

mecha shutter is opened and closed.

– 7 –

1-3. PWA POWER CIRCUIT DESCRIPTION

1. Outline

This is the main power circuit, and is comprised of the follow-

ing blocks.

Switching power controller (IC501)

Digital VDD3 output system (L5004)

Digital VDD1.2 output system (L5003)

Digital VDD1.8 output system (IC501-LD0)

Analog +13.0 V (A) output system (L5007)

Analog -7.5 V (A) output system (L5008, Q5008)

Analog +3.5 V (A) output system (IC502)

LCD backlight output system (L5006, Q5006)

Motor system BOOST 4.2 V output system

(L5301, D5301, Q5301)

2. Switching Controller (IC501)

This is the basic circuit which is necessary for controlling the

power supply for a PWM-type switching regulator, and is pro-

vided with seven built-in channels and one built-in channel

(LD0).

Only CH1 (motor system), CH2, CH3 and CH4 (digital sys-

tem), CH7 and CH8 (analog system) and CH6 (LCD back-

light system) are used.

Feedback from motor system (CH1), digital system (CH2, CH3

and CH4), analog system (CH7 and CH8) are received, and

the PWM duty is varied so that each one is maintained at the

correct voltage setting level. (CH2 is output by LD0.)

Feedback for the LCD backlight power output (CH6) is so that

regular current can be controlled to be current that was set-

ting.

2-1. Short-circuit protection circuit

If CH3-CH8 output are short-circuited, CH2-CH8 are turned

off. To reset output, it is necessary to reset the contrller IC to

reset the power.

3. (CH1) Motor System 4.2 V Output

4.2 V is output. Feedback for the BOOST 4.2 V output is pro-

vided to (Pin (C5) of IC501) so that PWM control can be car-

ried out.

4. (CH2) Digital 1.8 V Output

+1.8 V is output. Feedback for the VDD1.8 output is provided

to (Pin (B3) of IC501) so that PWM control to be carried out.

5. (CH3) Digital 1.2 V Output

+1.26 V is output. Feedback for the VDD1.2 output is pro-

vided to (Pin (E2) of IC501) so that PWM control can be car-

ried out.

6. (CH4) Digital 3.25 V Output

+3.25 V is output. Feedback for the VDD3 output is provided

to (Pin (F2) of IC501) so that PWM control can be carried out.

7. (CH6) LCD Backlight Output

Regular current is being transmitted to LED for LCD back-

light. Feedback for the voltage to step-down LED is provided

to (Pin (B5) of IC501) so that PWM control to be carried out.

8. (CH7) Analog 13.0 V Output

+13.0 V is output. Feedback for the +13.0 V (A) output is pro-

vided to (Pin (E7) of IC501) so that PWM control can be car-

ried out.

9. (CH8) Analog -7.5 V Output

-7.5 V is output. Feedback for the -7.5 V (A) output is provided

to (Pin (C7) of IC501) so that PWM control can be carried

out.

– 8 –

1-4. ST1 STROBE CIRCUIT DESCRIPTION

1. Charging Circuit

When UNREG power is supplied to the charge circuit and the

CHG signal from microprocessor becomes High (3.3 V), the

charging circuit starts operating and the main electorolytic

capacitor is charged with high-voltage direct current.

However, when the CHG signal is Low (0 V), the charging

circuit does not operate.

1-1. Charge switch

When the CHG signal switches to Hi, IC541 starts charging

operation.

1-2. Power supply filter

C5401 constitutes the power supply filter. They smooth out

ripples in the current which accompany the switching of the

oscillation transformer.

1-3. Oscillation circuit

This circuit generates an AC voltage (pulse) in order to in-

crease the UNREG power supply voltage when drops in cur-

rent occur. This circuit generates a drive pulse with a frequency

of approximately 200-300 kHz, and drive the oscillation trans-

former.

1-4. Oscillation transformer

The low-voltage alternating current which is generated by the

oscillation control circuit is converted to a high-voltage alter-

nating current by the oscillation transformer.

1-5. Rectifier circuit

The high-voltage alternating current which is generated at

the secondary side of T5401 is rectified to produce a high-

voltage direct current and is accumulated at electrolytic ca-

pacitor C5412.

1-6. Charge monitoring circuit

The functions programmed in the IC541 monitor oscillations

and estimate the charging voltage. If the voltage exceeds the

rated value, charging automatically stops. Then, the

ZCHG_DONE signal is changed to Lo output and a "charging

stopped" signal is sent to the microcomputer.

2. Light Emission Circuit

When FLCLT signal is input from the ASIC, the stroboscope

emits light.

2-1. Emission control circuit

When the FLCLT signal is input to the emission control cir-

cuit, Q5402 switches on and preparation is made to the light

emitting. Moreover, when a FLCLT signal becomes Lo, the

stroboscope stops emitting light.

2-2. Trigger circuit

The Q5402 is turned ON by the FLCLT signal and light emis-

sion preparation is preformed. Simultaneously, high voltage

pulses of several kV are emitted from the trigger coil and ap-

plied to the light emitter.

2-3. Light emitting element

When the high-voltage pulse form the trigger circuit is ap-

plied to the light emitting part, currnet flows to the light emit-

ting element and light is emitted.

Beware of electric shocks.

– 9 –

1-5. SYA CIRCUIT DESCRIPTION

1. Configuration and Functions

For the overall configuration of the SYA block, refer to the block diagram. The configuration of the SYA block centers around a 8-

bit microprocessor (IC301).

The 8-bit microprocessor handles the following functions.

1. Operation key input, 2. Clock control, 3. Power ON/OFF, 4. Storobe charge control

Signal

SCK

BACKUPCTL

NAND RESET

BAT_T_V

NOT USED

TSEN_PULSE

NOT USED

LCD_PWM

VDD

SELF_LED

CARD ON

NOT USED

MRST

NOT USED

UTX

SCAN IN2

NOT USED

KEY_2nd

P ON

BL ON

NOT USED

VSS3

RDSEL

CLK

DATA0

I/O

Outline

Serial clock output

Backup battery charge control (L= charge)

OneNAND flash memory reset

T terminal power

Touch sensor pulse output

LCD PWM

Power

Self timer LED (L= lighting)

Card detection pull-up output

System reset

UART sending (for debugger)

Keymatrix input (using built-in pull-up)

2nd switch (using built-in pull-up)

Digital system power on control

LCD backlight power on signal

GND

Microprocessor rewrite port

VSS

GND

USB_CONNECT

USB power detection terminal (L= detection, using built-in pull-up)

SCAN IN0

Keymatrix input (using built-in pull-up)

SCAN IN1

Keymatrix input (using built-in pull-up)

SCAN IN3

Keymatrix input (using built-in pull-up)

SCAN OUT3

Keymatrix output

CHG

O Strobo charge control (H= charge)

PLLEN

PLL oscillation control signal

VDD3 I

Power

SCAN OUT2

O Keymatrix output

SCAN OUT1

Keymatrix output

– 10 –

Table 5-1. 8-bit Microprocessor Port Specification

Keymatrix output

SCAN OUT0 O

SREQ

RESET I

Reset input

KEY_POWER

KEY_1st

1st switch input (using built-in pull-up)

ZBOOT_COMREQ O

BOOT input or COMREQ output

CARD

Card detection (L= card detection)

AV JACK

AV jack detection (L= detection)

Power key detection (using built-in pull-up)

BAT_OFF

Battery OFF detection signal input

Serial communication request signal

CHG_DONE

Strobo condensor charge done (L= done)

XCIN

Clock oscillation terminal for clock (32.768 kHz)

XCOUT

Clock oscillation terminal for clock

VSS

GND

XIN I

Clock oscillation terminal (connect to BACKUP 3.2 V)

XOUT O

Clock oscillation terminal (NOT USED)

VDD1

Power

UNREG_SY I

Battery voltage detection

TOUCH_IN

Touch sensor voltage input

BAT_T I

T terminal voltage input

ASIC_SDI O

Serial data output

ASIC_SDO I

Serial data input

Fig. 5-1 Internal Bus Communication System

2. Internal Communication Bus

The SYA block carries out overall control of camera operation by detecting the input from the keyboard and the condition of the

camera circuits. The 8-bit microprocessor reads the signals from each sensor element as input data and outputs this data to the

camera circuits (ASIC) or to the LCD display device as operation mode setting data. Fig. 5-1 shows the internal communication

between the 8-bit microprocessor and ASIC.

8-bit micro processor ASIC

MRST

PLLEN

ASIC_SDI

ASIC_SDO

SCK

SREQ

communi-

cation

COMREQ

setting of

external port

– 11 –

3. Key Operaiton

For details of the key operation, refer to the instruction manual.

Table 5-2. Key Operation

123

SCAN

OUT

SCAN

TELE

DOWN

PLAY

WIDE

SCENE

RIGHT

LEFT

ASIC,

memory

CCD

8bit

CPU

LCD

MONITOR

Power supply voltage

Power OFF

Playback mode

Shooting

USB connection

1.26 V, 3.25 V

1.8 V

12 V, -6 V

3.4 V

3.2 V

3.0 V

OFF

32KHz

OFF

4MHz

OFF

4MHz

OFF

4MHz

OFF

Table 5-3. Power supply control

Shooting mode (LCD)

4. Power Supply Control

The 8-bit microprocessor controls the power supply for the overall system.

The following is a description of how the power supply is turned on and off. When the battery is attached, IC501 is operating and

creating 4.2 V, a regulated 3.2 V voltage is normally input to the 8-bit microprocessor (IC301) by IC302, clock counting and key

scanning is carried out even when the power switch is turned off, so that the camera can start up again.

When the power switch is off, the 8-bit microprocessor halts the high speed built-in oscillation clock (8MHz oscillation, 4MHz

operation), and operates 32.768 kHz of subclock.

When the battery is removed, the 8-bit microprocessor power switches the battery for memory backup by IC302, and operates at

low consumption. At this condition, the 8-bit microprocessor halts the high speed built-in oscillation clock, and operates clock

counting by sub clock.

Also, the battery for backup is charged 16 hours from it to be attached.

When the power switch is on, the 8-bit microprocessor starts processing. The 8-bit microprocessor first sets both the PON signal

at pin (27) to High, and then turn on the power circuit. After PON signal is to High, sets external port of ASIC after approximately

100 ms. According to setting of this external port, carry out setting of the operating frequency, oscillation control and PAON and

PAON3 control (analog system power) from ASIC. Also, it starts communication with ASIC, and confirms the system is operative.

When LCD panel turns on, set BL ON signal at pin (28) to High, and turn on the backlight power.

When the power switch is off, the lens will be stowed, and PON and BL ON signals to Low and the power supply to the whole

system is halted. The 8-bit microprocessor halts the high speed built-in oscillation clock, and set operation mode of clock ocillation.

PW_TEST

TEST

– 12 –

2. DISASSEMBLY

2-1. REMOVAL OF CABI BACK, LCD AND CABI FRONT

1. Two screws 1.7 x 4

2. Screw 1.4 x 3

3. Screw 1.4 x 4

4. Two screws 1.4 x 5

5. Cabi back

6. Spacer speaker

7. Dec left

8. Cover USB

9. LCD

10. FPC

11. Screw 1.4 x 2

NOTE: Discharge a strobe capacitor

with the discharge jig (VJ8-0188) for

electric shock prevention.

When assembling,

tighten the screws order.

A → B → C → D

12. Screw 1.4 x 5

13. Three screws 1.4 x 3.5

14. FPC

15. Holder monitor

16. Plate earth spk

17. Screw 1.4 x 3.5

18. Assy, cabi top

19. Screw 1.7 x 4

20. Dec right

21. Stand

22. Cabi front

– 13 –

2-2. REMOVAL OF CP1 BOARD AND LENS

1. Remove the solder. (speaker)

2. Remove the solder. (microphone)

3. Speaker, 8

4. Remove the solder.

5. FPC

6. Connector

7. Two screws 1.4 x 2

When assembling,

tighten the screws order.

A → B

When assembling,

tighten the screws order.

A → B → C

When assembling,

tighten the screws order.

a → b → c

8. Holder strap

9. Two screws 1.4 x 3

10. CP1 board

11. Three screws 1.6 x 5

12. Lens

13. Three screws 1.6 x 3

14. Assy, flexible pwb comp 3

– 14 –

2-3. REMOVAL OF ST1 BOARD

1. Microphone

2. Two screws 1.4 x 3

3. ST1 board

4. Cover triger

5. Remove the solder.

6. Assy, lamp

– 15 –

2-4. BOARD LOCATION

CP1 board

ST1 board

– 16 –

3. ELECTRICAL ADJUSTMENT

3-1. Table for Servicing Tools

Download the calibration software and the firmware

from the following URL.

http://www.digital-sanyo.com/overseas/service/

Place the DscCalDi.exe file, camapi32.dll file and

QrCodeInfo.dll file together into a folder of your

choice.

3-2. Equipment

1. PC (IBM R -compatible PC, Windows 2000 or XP or Vista)

3-3. Adjustment Items and Order

1. Lens Adjustment (60 cm)

2. Lens Adjustment (Infinity)

3. AWB Adjustment

4. CCD White Point Defect Detect Adjustment

5. CCD Black Point And White Point Defect Detect Adjust-

ment In Lighted

Note: If the lens, CCD and board and changing the part, it is

necessary to adjust again. Item 1-5 adjustments should be

carried out in sequence.

3-4. Setup

1. System requirements

Windows 2000 or XP or Vista

IBM R -compatible PC with pentium processor

USB port

40 MB RAM

Hard disk drive with at least 15 MB available

VGA or SVGA monitor with at least 256-color display

2. Installing USB driver

Install the USB driver with camera or connection kit for PC.

3. Pattern box

Turn on the switch and wait for 30 minutes for aging to take

place before using Color Pure. It is used after adjusting the

chroma meter (VJ8-0192) adjust color temperature to 3100 ±

20 K and luminosity to 900 ± 20 cd/m

. Be careful of handling

the lump and its circumference are high temperature during

use and after power off for a while.

4. Computer screen during adjustment

3-5. Connecting the camera to the computer

1. Line up the arrow on the cable connector with the notch on

the camera's USB port. Insert the connector.

2. Locate a USB port on your computer.

3. Choose the “COMPUTER”, and press the SET button.

Next, choose the “CARD READER”, and press the SET

button.

Ref. No.

Name

Part code

J-1

J-2

J-3

VJ8-0190

Pattern box

Calibration software

J-4

Number

Chroma meter

VJ8-0192

Spare lump

VJ8-0191

J-5

J-1 J-3

J-4

J-5

Discharge jig

VJ8-0188

J-6

Collimator

VJ8-0260

J-7

Spare lump (collimator)

VJ8-0282

J-8

Siemens star chart

J-8

Firmware

Data

AWB

Focus

UV Matrix

R Bright

RGB Offset

Tint

B Bright

Gain

Phase

LCD

Calibration

Upload

PAF Cal.

LCD Type

H AFC Test

VCOMDC

VCOMPP

Cal Data

Cal Mode

EVF

USB storage

Get

Set

VID

Set

PID

Set

Serial

Set

Rev.

Set

Setting

Language

Video Mode

VCO

Factory Code

Hall Cal.

Backrush pulse :

Set

Get

– 17 –

3-7. Adjust Specifications

1. Lens Adjustment (60 cm)

Preparation:

POWER switch: ON

The tester should be used to adjust the voltage between the

terminals of the power connector that is being supplied from

the power supply (voltage between the battery socket termi-

nals of the camera) to 4.1 ± 0.1 V.

Adjustment condition:

Siemens star chart (A3)

Fluorescent light illumination with no flicker (incandescent light

cannot be used.)

Illumination above the subject should be 700 lux ± 10%.

Note:

Do not vibrate during the adjustment.

Adjustment method:

1. Set the siemens star chart 60 ± 0.5 cm from lens surface

(zoom wide position) so that it becomes center of the

screen (zoom wide and tele).

2. Double-click on the DscCalDi.exe.

3. Click the “Focus”, and Click the “Ye s”.

4. Lens adjustment value will appear on the screen.

5. Click the OK.

Adjustment value determination is effectuated using below val-

ues.

The adjustment values fulfill the conditions below, they are de-

termined as within specifications.

Adjustment value determination

PZ_SW_A_B: PZ1

PZ1: adjustment value of zoom PR switch position 1

(892<=(PZ1+PBR)<=992)

PZ_SW_B_C: PZ2

PZ2: adjustment value of zoom PR switch position 2

(962<=(PZ2+PBR)<=1072)

PZ_BR: PBR

PBR: adjustment value of zoom backrush pulse

(10<=PBR<=45)

AF_SW: ASW

ASW: adjustment value of focus PI switch position

(733<=ASW<=823)

AF_BR: ABR

ABR: adjustment value of focus backrush pulse

(0<=ABR<=5)

3-6. The adjustment item which in necessary in part exchange

COMPL PWB CP-1

Factory

Cord

Setting

Language

Setting

COMPL PWB ST-1

ASSY, FLEXIBLE PWB COMP3

LENS ASSY

Reset

Setting

Lens

Adjust-

ment

(Infinity)

AWB

Adjust-

ment

USB

storage

information

registration

CCD White

Point

Defect

Detect

Adjustment

CCD Black

Point And

White Point

Defect Detect

Adjustment

In Lighted

: Be sure to carry out the necessary adjustments after replacing the unit.

: Adjustment is possible from the menu setting screen of the camera and by using the calibration software.

Lens

Adjust-

ment

(60 cm)

Camera

60 cm 0.5 cm

Siemens

star chart

DscCalDi

Focus Result

PZ_SW_A_B: 906

PZ_SW_B_C: 980

PZ_BR: 23

AF_SW: 804

AF_BR: 3

AF_WIDE: 9

AF_MID1: 11

AF_MID2: 15

AF_MID3: 25

AF_MID4: 26

AF_MID5: 24

AF_MID6: 19

AF_MID7: 22

AF_TELE: 17

– 18 –

AF_WIDE: ZW

ZW: adjustment value of focus at zoom position wide

(–88<=ZW<=50)

AF_MID1: ZM1

ZM1: adjustment value of focus at zoom position middle1

(–109<=ZM1<=61)

AF_MID2: ZM2

ZM2: adjustment value of focus at zoom position middle2

(–132<=ZM2<=69)

AF_MID3: ZM3

ZM3: adjustment value of focus at zoom position middle3

(–153<=ZM3<=74)

AF_MID4: ZM4

ZM4: adjustment value of focus at zoom position middle4

(–159<=ZM4<=78)

AF_MID5: ZM5

ZM5: adjustment value of focus at zoom position middle5

(–164<=ZM5<=89)

AF_MID6: ZM6

ZM6: adjustment value of focus at zoom position middle6

(–174<=ZM6<=92)

AF_MID7: ZM7

ZM7: adjustment value of focus at zoom position middle7

(–174<=ZM7<=97)

AF_TELE: ZT

ZT: adjustment value of focus at zoom position tele

(–167<=ZT<=83)

2. Lens Adjustment (Infinity)

Preparation:

POWER switch: ON

If using a ready-made collimator, set to infinity.

The tester should be used to adjust the voltage between the

terminals of the power connector that is being supplied from

the power supply (voltage between the battery socket termi-

nals of the camera) to 4.1 ± 0.1 V.

Note:

Do not vibrate during the adjustment.

Adjustment method:

1. Set the camera so that it becomes center of the siemens

star chart in the collimator. (zoom wide and tele)

(Set a distance of 0.5-1.0 cm between camera lens and

collimator lens when zoom tele edge. Do not touch the

each lens.)

2. Double-click on the DscCalDi.exe.

3. Select “Infinity Cal.” on the LCD “Test”, and click the “Ye s”.

4. Lens infinity adjustment value will appear on the screen.

5. Click the OK.

Adjustment value determination is effectuated using below val-

ues.

The adjustment values fulfill the conditions below, they are de-

termined as within specifications.

Adjustment value determination

AF_TEMP_AD: ATAD

ATAD: adjustment value of AD value of temperature in

focus lens (326<=ATAD<=897)

AF_I_WIDE: ZIW

ZIW: infinity adjustment value of focus at zoom position

wide (–89<=ZIW<=43)

AF_I_MID1: ZIM1

ZIM1: infinity adjustment value of focus at zoom position

middle1 (–111<=ZIM1<=56)

AF_I_MID2: ZIM2

ZIM2: infinity adjustment value of focus at zoom position

middle2 (–137<=ZIM2<=65)

AF_I_MID3: ZIM3

ZIM3: infinity adjustment value of focus at zoom position

middle3 (–159<=ZIM3<=61)

AF_I_MID4: ZIM4

ZIM4: infinity adjustment value of focus at zoom position

middle4 (–167<=ZIM4<=77)

AF_I_MID5: ZIM5

ZIM5: infinity adjustment value of focus at zoom position

middle5 (–176<=ZIM5<=92)

AF_I_MID6: ZIM6

ZIM6: infinity adjustment value of focus at zoom position

middle6 (–192<=ZIM6<=101)

Camera

Collimator

Dsc Calibration x

Infinity calibration :

AF_TEMP_AD: 458

AF_I_WIDE: 9

AF_I_MID1: 11

AF_I_MID2: 15

AF_I_MID3: 18

AF_I_MID4: 13

AF_I_MID5: 7

AF_I_MID6: -2

AF_I_MID7: -10

AF_I_TELE: -7

Copy

– 19 –

Camera

Pattern box

AF_I_MID7: ZIM7

ZIM7: infinity adjustment value of focus at zoom position

middle7 (–197<=ZIM7<=112)

AF_I_TELE: ZIT

ZIT: infinity adjustment value of focus at zoom position

tele (–196<=ZIT<=89)

3. AWB Adjustment

Preparation:

POWER switch: ON

Setting of pattern box:

Color temperature: 3100 ± 20 (K)

Luminance: 900 ± 20 (cd/m

)

The tester should be used to adjust the voltage between the

terminals of the power connector that is being supplied from

the power supply (voltage between the battery socket termi-

nals of the camera) to 4.1 ± 0.1 V.

Adjusting method:

1. When setting the camera in place, set it to an angle so that

nothing appears in any part of the color viewer except the

white section. (Do not enter any light.)

2. Double-click on the DscCalDi.exe.

3. Click the AWB, and click the Yes.

4. AWB adjustment value will appear on the screen.

5. Click the OK.

Adjustment value determination is effectuated using the "AGC",

“6F_AGC”, “CHECK" and "MS" values. If

AGC= a1, a2, a3, a4, a5, a6, a7

6F_AGC= fd1, fd2, fd3, fd4, fd5

CHECK= wc0, wc1, wc2

MS= ms1, ms2

the adjustment values fulfill the conditions below, they are de-

termined as within specifications.

Adjustment value determination

100<a1<300, 250<a2<500, 450<a3<650, 600<a4<850,

750<a5<1023, 600<a6<850, 750<a7<1023

fd1<=10, fd2<=10, fd3<=10, fd4<=10, fd5<=10

wc0=128 ± 2, wc1=128 ± 2, wc2=130 ± 40

2700<=ms1<=4100, 2900<=ms2<=4300

Adjustment values other than the above are irrelevant.

4. CCD White Point Defect Detect Adjustment

Preparation:

POWER switch: ON

Adjustment method:

1. Double-click on the DscCalDi.exe.

2. Select “CCD Defect” on the LCD “Test”, and click the “Ye s”.

3. After the adjustment is completed, OK will display.

4. Click the OK.

Dsc Calibration x

AWB Results:

AGC=173,342,508,677,845

687,855

6F_AGC=0,0,0,0,0

MONIT_X1=173,173,173,173

WB=282,514,800

CHECK=128,128,145

MS=3055,3239

Fno_FOR_ISO=56

SS_FOR_ISO=2450

YLEVEL_FOR_ISO=9597

Copy

– 20 –

5. CCD Black Point And White Point Defect Detect

Adjustment In Lighted

Preparation:

POWER switch: ON

Setting of pattern box:

Color temperature: 3100 ± 20 (K)

Luminance: 900 ± 20 (cd/m

)

Adjusting method:

1. Set the camera 0 cm from the pattern box. (Do not enter

any light.)

2. Double-click on the DscCalDi.exe.

3. Select “CCD Black” on the LCD “Test”, and click the “Ye s ”.

4. After the adjustment is completed, the number of defect

will appear.

5. Click the OK.

Camera

Pattern box

3-8. Factory Code Setting

1. Check the "Factory Code" display within the Setting group.

2. For U.S.A., Canada and NTSC general area

If "FC_SANYO_U" does not appear, click on the " " mark

located on the right of the "Factory Code" display BOX and

select "FC_SANYO_U".

3. For Europe and PAL general area

If "FC_SANYO_EX" does not appear, click on the " " mark

located on the right of the "Factory Code" display BOX and

select "FC_SANYO_EX".

3-9. Language Setting

1. Click on the " " mark located on the right of the

"Language" display BOX.

2. Select language. (Default is English.)

3. End "DscCal" and remove the camera before turning the

camera power OFF.

3-10. Program data writing to NAND-Memory

Carry out program data writing to NAND-memory

after replacing CP1 board.

Preparation:

SD card: SD card with data written into the root directory

Data: S216Nxxx.BIN (xxx: version)

Overwriting method:

1. Insert the above SD card.

2. Turn on the camera.

3. Press the playback button.

4. Press the MENU button. The playback menu appears.

5. Press the down button to select the option tab.

6. Press the left button for 2 seconds.

FIRMWARE UPDATE will display.

7. Choose YES.

8. Press the SET button. Update is starting.

Note:

Do not turn off the camera’s power or remove the SD card

while the firmware is being updated.

Firmware

QrCode

AWB

Focus

UV Matrix

R Bright

RGB Offset

Tint

B Bright

Gain

Phase

LCD

Calibration

Upload

PAF Cal.

LCD Type

H AFC Test

VCOMDC

VCOMPP

Cal Data

Cal Mode

EVF

USB storage

Get

Set

VID

Set

PID

Set

Serial

Set

Rev.

Set

Setting

Language

Video Mode

VCO

Factory Code

Hall Cal.

Backrush pulse :

Set

Get

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